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Micro X-ray computed tomography (XCT) was used to analyze the 3D adhesive penetration behavior of different wood–adhesive bondlines. Three adhesives, a phenol formaldehyde (PF), a polymeric diphenylmethane diisocyanate (pMDI), and a hybrid polyvinyl acetate (PVA), all tagged with iodine for enhanced X-ray attenuation, were used to prepare single-bondline laminates in two softwoods, Douglas-fir and loblolly pine, and one hardwood, a hybrid polar. Adhesive penetration depth was measured with two separate calculations, and results were compared with 2D fluorescent micrographs. A total of 54 XCT scans were collected, representing six replicates of each treatment type; each replicate, however, consisted of approximately 1500 individual, cross-section slices stacked along the specimen length. As these adhesives were highly modified, the presented results do not indicate typical behavior for their broader adhesive classes. Still, clear penetration differences were observed between each adhesive type, and between wood species bonded with both the PF and pMDI adhesives. Furthermore, penetration results depended on the calculation method used. Two adhesive types with noticeably different resin distributions in the cured bondline, showed relatively similar penetration depths when calculated with a traditional effective penetration equation. However, when the same data was calculated with a weighted penetration calculation, which accounts for both adhesive area and depth, the results appeared to better represent the different distributions depicted in the photomicrographs and tomograms. Additionally, individual replicate comparisons showed variation due to specimen anatomy, not easily observed or interpreted from 2D images. Finally, 3D views of segmented 3D adhesive phases offered unique, in-situ views of the cured adhesive structures. In particular, voids formed by CO 2 bubbles generated during pMDI cure were clearly visible in penetrated columns of the solidified adhesive. [ABSTRACT FROM AUTHOR]

The importance of adhesion in production of wood-based composites is well-known. Adhesive penetration and interphase morphology play an important role in bond strength and product performance. Many studies offered different methods for interphase characterization and analysis. Both qualitative and quantitative methods have been used to analyze the bondline. Most of the quantitative methods were developed for bonded assemblies of veneer or wood blocks. Adhesive penetration measurement in particulate wood-based composites is the main scope of this study. For this purpose, uniform oriented strand board with veneer strands was produced by the use of phenol formaldehyde resin with 2, 6, and 10 % strand moisture content (MC). The strands were formed into well-organized mats to achieve a uniform structure for the composite. Cross-section specimens were prepared from each board and observed by epifluorescence microscopy. Six positions for growth-ring angle in adhesive joints were denoted to evaluate penetration in different directions of the wood. Four parameters were also determined to quantify resin penetration patterns by counting the quantity of the main anatomical elements of wood, which were filled with resin. Finally, it was determined that this method could recognize the differences between adhesive penetration in boards produced with different level of strand MC. Resin penetration in strands with 6 and 10 % MC was the greatest. Growth-ring angle of the strands influenced penetration as it was increased when both strands meet each other in an oblique position, although this effect was significant only in maximum penetration depth in fibers. [ABSTRACT FROM AUTHOR]

Density profile relation to hardness of VTC wood composites was evaluated using X-ray densitometry and modified Brinell hardness method using different applied forces. Moreover, surface elasticity was evaluated. Prior to lamination, the low-density hybrid poplar ( Populus deltoides × Populus trichocarpa L.) and Douglas-fir ( Pseudotsuga menziesii L.) thin boards were compressed to 1.22 or 1.14 g/cm, respectively. Two different kinds of laminations were made, either single layer of 1.5 mm thickness or two 1.5-mm layers bonded to unmodified wood. The results show that thicker laminate has a great positive influence on Brinell hardness. This study suggests that results from the existing method for Brinell hardness are not comparable, and if applied force is chosen without restraint, the effect on the hardness value is significant for inhomogeneous wood composites. [ABSTRACT FROM AUTHOR]

Abstract: The influence of the viscoelastic thermal compression (VTC) of wood on its surface chemistry, wettability, and surface free energy was evaluated. The changes in surface chemistry were studied by means of Fourier transform infrared spectroscopy (FTIR). Wettability was determined on the basis of the contact angle of water, using the Wilhelmy plate method. Surface free energy was determined according to the Owens Wendt Rabel and Kaelble (OWRK) theory, using the contact angle data of diiodomethane and formamide. The studied material was wood of the low-density hybrid poplar (Populus deltoides × Populus trichocarpa), which was densified to three different degrees of densification (63%, 98%, and 132%) using the VTC process. The results, based on the FTIR spectra, revealed that the VTC process caused minor chemical changes on the wood surface. However, wettability changed significantly. The VTC wood surface exhibits rather hydrophobic behaviour. Evaluation of the surface energetics using the OWRK approach showed that total surface free energy dropped significantly due to the VTC process. [Copyright &y& Elsevier]

Abstract: Dielectric analysis (DEA) was conducted for continuous in-process monitoring of the curing of phenol formaldehyde (PF) adhesive. The influence of wood moisture content (MC) on the dielectric signal obtained in the PF adhesive bond was examined. The cure kinetics of the PF adhesive was evaluated at five different press temperatures, ranging between 120 and 200°C. The results showed that dielectric changes monitored by a LCR meter (impedance analyzer) and fringe-field sensor were related to the PF adhesives cure—which involves chemical reaction and water movement/diffusion from the adhesive bond line—but not related to the changes of the moisture in the wood. The rate of cure was strongly affected by the press temperature. The higher press temperatures induced a faster temperature rise in the PF adhesive bond, and thus accelerated the curing process. An nth-order kinetic equation was fit to the DEA degree of cure data to demonstrate the utility of DEA to characterize PF adhesive cure. [Copyright &y& Elsevier]

A novel wood-based composite has been developed for use in structural applications. The process was designed to utilize rapidly-grown, low density, wood species. Plantation grown radiata pine is particularly well suited to this process. This is a laminated composite, where the lamina may be comprised of various materials, some of which have been treated with the viscoelastic thermal compression (VTC) process. The VTC process increases the density of wood, without causing fractures in the cell wall, thus increasing strength and stiffness of the wood material. The process may be applied to veneer, sawn wood, or strand composites. The VTC lamina is then bonded to other lamina to produce the final product. The strength and stiffness of this VTC composite exceeds any wood-based composite that is currently on the market. For example, modulus of elasticity in bending of over 20 GPa is easily obtainable. [ABSTRACT FROM AUTHOR]