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The metal-exchanged zeolites as catalysts have been widely applied in many catalytic reactions, but their syntheses are environmentally unfriendly due to the multiple steps such as ion-exchange for the formation of a large amount of wastes. Herein, we for the first time report a method for one-pot fabrication of metal-zeolite catalysts (M-SSZ-13, M-Beta, M-ZSM-5, and M-EU-1; M = Cu, Co, Ni) from a combination of solvent-free and sodium-free routes by mixing, grinding, and heating the raw materials of aluminosilicate gel, organic templates, and metal-amine complexes. As a typical example, Cu-SSZ-13 zeolite is successfully synthesized from heating the mixture of aluminosilicate gel, organic template, and Cu-amine complex. Catalytic tests in selective catalytic reduction of NOx with NH3 (NH3-SCR) show that the synthesized Cu-SSZ-13 zeolite before and after hydrothermal aging at 750 °C for 16 h are completely comparable with the commercial Cu-SSZ-13 zeolite from the conventional hydrothermal synthesis. Very interestingly, the method in this work has obvious advantages such as high yield, reduced pollutants, and simple process, which should be potentially important for practical applications of the metal-zeolites in the future.

In this work, we show for the first time that high-silica zeolites (MFI, TON, MTT, and *MRE) could be synthesized from a combined strategy of both zeolite seeding and alcohol filling in the absence of organic structure-directing agents (OSDAs). High-silica ZSM-5 zeolites with Si/Al ratios ranging from 38 to 240 (TF-Al-ZSM-5) could be synthesized via this route. The key to the success of this technique was the employment of an aluminosilicate precursor with a fully 4-coordinated aluminum species as the initial source, wherein the rearrangement and condensation of the silicate species, rather than the aluminate species, occurred during zeolite crystallization. In addition, heteroatoms, such as Fe and B, could be incorporated into the zeolite frameworks. Catalytic tests for the methanol-to-propylene (MTP) reaction exhibited good catalytic performance for TF-Al-ZSM-5, which was comparable to that of the aluminosilicate ZSM-5 zeolite synthesized with OSDAs. Hence, this method offers viable opportunities for the industrial production and catalytic application of high-silica zeolites in the future.

Currently, the synthesis of pure silica zeolites always requires the presence of organic structure-directing agents (OSDAs), which direct the assembly pathway and ultimately fill the pore space. A sustainable route is now reported for synthesizing pure silica zeolites in the absence of OSDAs from a combined strategy of zeolite seeding and alcohol filling, where the zeolite seeds direct crystallization of zeolite crystals from amorphous silica, while the alcohol is served as pore filling in the zeolites. Very importantly, the alcohol could be fully washed out from zeolite pores by water at room temperature, which completely avoids calcination at high temperature for removal of OSDAs in the synthesis of pure silica zeolites.

For the first time, SSZ-39 zeolite has been directly prepared using conventional colloidal silica and sodium aluminate instead of using FAU zeolite as the raw material in the alkaline media. The adjustment of the Si/Al ratios in the starting materials to the suitable values is a key factor to prepare the aluminosilicate SSZ-39 zeolite. Various characterizations (for instance, X-ray diffraction, scanning electron microscopy, nitrogen sorption, solid 27Al NMR, and NH3-temperature-programmed desorption) display that the aluminosilicate SSZ-39 zeolite owns high crystallinity, uniform cuboid morphology, large surface area, four-coordinated aluminum species, and strong acidic sites. Inductively coupled plasma analysis shows that the SiO2/Al2O3 ratios of the SSZ-39 products are ranged from 12.8 to 16.8. Considering the special framework of the SSZ-39 zeolite, the yield of this synthesis is not higher than 21.3%. Moreover, the catalytic performance of Cu-SSZ-39 catalyst synthesized from this route is excellent in the selective catalytic reduction of NO x with NH3 (NH3-SCR).

Developing sustainable routes for the synthesis of zeolites is still a vital and challenging task in zeolite scientific community. One of the typical examples is sustainable synthesis of aluminosilicate EU-1 zeolite, which is not very efficient and environmental-unfriendly under hydrothermal condition due to the use of a large amount of water as solvent. Herein, we report a sustainable synthesis route for aluminosilicate EU-1 zeolite without the use of solvent for the first time. The physicochemical properties of the obtained EU-1 zeolite are characterized by powder X-ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetry-differential thermal analysis (TG-DTA), N2 sorption, inductively coupled plasma (ICP) analysis, and solid nuclear magnetic resonance (NMR), which show the product has high crystallinity, uniform morphology, large BET surface area, and four-coordinated aluminum species. Moreover, the impact of synthesis conditions is investigated in detail. The sustainable synthesis of aluminosilicate EU-1 zeolite under solvent-free

As one of the most important porous materials, zeolites with intricate micropores have been widely employed as catalysts for decades due to their large pore volume, high surface area, and good thermal and hydrothermal stabilities. Among them, ferrierite (FER) zeolite with a two-dimensional micropore structure is an excellent heterogeneous catalyst for isomerization, carbonylation, cracking, and so on. In the past years, considering the important industrial application of FER zeolite, great efforts have been made to improve the synthesis of FER zeolite and thus decrease the synthesis cost and enhance catalytic performance. In this review, we briefly summarize the advances in the synthesis of FER zeolite including the development of synthesis routes, the use of organic templates, organotemplate-free synthesis, the strategies of morphology control, and the creation of intra-crystalline mesopores. Furthermore, the synthesis of hetero-atomic FER zeolites such as Fe-FER and Ti-FER has been discussed.

The incorporation of metal heteroatoms into zeolites is an effective modification strategy for enhancing their catalytic performance. Herein, for the first time we report a generalized methodology for inserting metal heteroatoms (such as Sn, Fe, Zn, and Co) into the layered zeolite precursor RUB-36 via interlayer expansion by using the corresponding metal acetylacetate salt. Through this generalized methodology, Sn-JHP-1, Fe-JHP-1, Zn-JHP-1 and Co-JHP-1 zeolites could be successfully prepared by the reaction of RUB-36 and corresponding metal acetylacetate salt at 180 °C for 24 h in the presence of HCl solution. As a typical example, Sn-JHP-1 and calcined Sn-JHP-1 (Sn-JHP-2) zeolite is well characterized by the X-ray diffraction (XRD), diffuse reflectance ultraviolet-visible (UV-Vis), inductively coupled plasma (ICP), N2 sorption, temperature-programmed-desorption of ammonia (NH3-TPD) and X-ray photoelectron spectroscopy (XPS) techniques, which confirm the expansion of adjacent interlayers and thus the incorporation of isolated Sn sites within the zeolite structure. Notably, the obtained Sn-JHP-2 zeolite sample shows enhanced catalytic performance in the conversion of glucose to levulinic acid (LA) reaction.

Modern methodologies for synthesizing zeolites typically involve the employment of costly organic structure-directing agents. Herein, we report the design synthesis of aluminosilicate zeolite with ITE structure using an inexpensive nickel–amine complex (nickel–pentaethylenexamine) as a novel structure-directing agent. Characterizations including X-ray diffraction, scanning electron microscopy, N2 sorption isotherms, and 27Al magic-angle spinning NMR techniques show that the ITE zeolite has high crystallinity, perfect crystals, large surface area, and abundant aluminum species in the framework. More importantly, catalytic tests on the hydrogenation of CO2 into methane show that the Ni–ITE zeolite exhibits better catalytic performance than aluminosilicate-supported and silica-supported nickel catalysts. Obviously, the use of nickel–amine complex offers an alternative and facile way to synthesize aluminosilicate zeolites.

2,6-methyl-N-methylpyridinium, as a novel organic template, is employed for the synthesis of RTH aluminosilicate zeolite with a SiO2/Al2O3 ratio of 17.6. The amount of 2,6-methyl-N-methylpyridinium template, the Na2O/SiO2 ratio, the SiO2/Al2O3 ratio, and the H2O/SiO2 ratio in the starting gel significantly influence the crystallization of RTH zeolite. Several analytical methods such as XRD, SEM, N2 sorption, TG-DTA, DRIFT and NMR were employed for the characterisation of the obtained RTH zeolites and to understand the crystallization process with the new template. Very interestingly, the crystallization of RTH zeolite with the new template takes a very short time (12 h at 130 °C and 50 min at 240 °C) compared with conventional RTH zeolite synthesis reported in the literature (72 h at 130 °C). Theoretical calculations show that this novel organic template has lower interaction energies for zeolite cage space filling than those of the organic templates previously reported in the literature, which lead to stronger structural directing. Kinetic results show that the activation energy of this novel organic template is much lower than that of the traditional one. Catalytic tests show that copper exchanged RTH zeolite (Cu-RTH) exhibits good catalytic properties in the NH3-SCR reaction and the H-RTH zeolite catalyst has excellent selectivities for ethylene and propylene in MTO reactions.

Given the numerous industrial applications of zeolites as adsorbents, catalysts, and ion-exchangers, the development of new zeolite structures is highly desired to expand their practical applications. Currently, a general route to develop new zeolite structures is to use interlayer expansion agents to connect layered silicates. In this review, we briefly summarize the novel zeolite structures constructed from the lamellar precursor zeolites MWW, RUB-36, PREFER, Nu-6(1), COK-5, and PLS-1 via interlayer expansion. The contents of the summary contain detailed experiments, physicochemical characterizations, possible expansion mechanisms, and catalytic properties. In addition, the insertion of metal heteroatoms (such as Ti, Fe, Sn) into the layered zeolite precursor through interlayer expansion, which could be helpful to modify the catalytic function, is discussed.

We show that a nickel-amine complex (nickel-diethylenetriamine, Ni-DETA) is an efficient organic template for the one-pot synthesis of Ni-SSZ-13 zeolite. The effects of the reaction compositions, including the molar ratios of SiO2/Al2O3, H2O/Al2O3, Ni-DETA/Al2O3, and Na2O/Al2O3, on the synthesis of the pure product were investigated using different temperatures and synthesis times. Physicochemical characterizations, including XRD, SEM, and 27Al NMR, show that the zeolitic product has good crystallinity, uniform crystals, and contains a tetrahedral Al3+ species. The N2 sorption isotherms, TG–DTA curves, IR spectra, and UV–Vis spectra show that Ni-DETA acts as a template in the product obtained. Interestingly, Ni-SSZ-13 zeolite is obtained by the conversion of Ni-Y zeolite produced in the crystallization process.

Development of the sustainable routes for synthesis of ITQ-family zeolites is very important because of their unique structures and excellent catalytic and adsorptive properties. The burden of costly raw materials and low efficiency of synthesis put a strong challenge for their widespread commercial application. Here, we show an alternative and simple route for synthesis of ITQ-12, ITQ-13, and ITQ-17 zeolites using commercially available organic templates by a facile grinding process of anhydrous starting raw solids, followed by heating at 140—180 °C. Compared with the conventional hydrothermal synthesis, this approach has obvious advantages such as employment of low-cost organic templates with very high effectiveness, high yield of zeolite products, short crystallization time, and relatively simple procedures. This methodology might open a pathway to synthesize ITQ zeolites with more sustainable manner.

Preparation of aluminosilicate ferrierite (FER) zeolite nanosheets with controllable thickness in the presence of a sole organic ammonium is attractive, but still challenging. In this report, with the employment of N,N-diethyl-cis-2,6-dimethylpiperidinium (DMP) as both a structure directing agent and crystal growth inhibitor, aluminosilicate FER zeolite nanosheets, with a variety of crystal thicknesses, ranging from 6 to 200 nm, are successfully synthesized under hydrothermal conditions. Very interestingly, the amount of DMP in the starting gel is the key factor for crystal thickness control of aluminosilicate FER zeolite nanosheets. The obtained FER products, with different thicknesses, are well characterized by X-ray powder diffraction (XRD), scanning electron microscopy (SEM), N2 sorption, thermogravimetric analysis (TG), inductively coupled plasma (ICP), and magic angle spinning nuclear magnetic resonance (MAS NMR) techniques. This simple strategy might provide a novel avenue for the synthesis of other zeolite nanosheets with controllable thickness.

Aluminosilicate SSZ-39 zeolite shows the excellent catalytic performance in selective catalytic reduction of NOx with NH3 (NH3-SCR) reaction, but their synthesis is still not efficient due to the use of a large amount of water as a solvent under hydrothermal condition. Herein, for the first time, we report a solvent-free synthesis of aluminosilicate SSZ-39 zeolite without addition of water in the presence of N,N-dimethyl-3,5-dimethylpiperidine (DMDMP) cation as an organic structure-directing agent. Various characterizations, including powder X-ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetry-differential thermal analysis (TG-DTA), N2 sorption, inductively coupled plasma optical emission spectroscopy (ICP-OES) analysis, solid nuclear magnetic resonance (NMR) and NH3-temperature-programmed desorption (NH3-TPD), show that the aluminosilicate SSZ-39 zeolite displays high crystallinity, uniform sheet-like morphology, large surface area, four-coordinated aluminum species, strong acidic sites and excellent hydrothermal stability. Compared with the conventional synthesis for aluminosilicate SSZ-39 zeolite, the solvent-free synthesis of aluminosilicate SSZ-39 zeolite has the obvious advantages such as high product yield, simple synthesis procedures, and the reduction of pollutants. More importantly, the copper-exchanged aluminosilicate SSZ-39 zeolite shows the good catalytic performance in NH3-SCR reaction, which is fully comparable with that of the Cu-SSZ-39 zeolite synthesized under hydrothermal condition from the reported literature.

The conversion of bioethanol into valuable products is an important area in the conversion of biomass. We demonstrate the successful synthesis of bimetallic gold-palladium (Au-Pd) nanoparticles encapsulated within S-1 zeolite crystals (AuPd@S-1) by a solvent-free strategy. This strategy allows highly efficient use of the noble metals, with more than 96 % of the gold and palladium being loaded into the final samples. Electron microscopy characterization and investigations with probe molecules confirm that the Au-Pd nanoparticles are encapsulated inside the S-1 crystals. The AuPd@S-1 catalyst is very active for the aerobic oxidation of bioethanol, giving 100 % conversion and 99 % selectivity to acetic acid. Even in the presence of 90 % water, the catalyst still gives a conversion higher than 80 % and a selectivity of 95 %. More importantly, the AuPd@S-1 catalyst exhibits excellent stability in the oxidation of bioethanol. These features are important for future practical applications of the AuPd@S-1 catalyst.

We report a solvent-free synthesis of all silica Beta zeolite using a cheap organic template of tetraethylammonium bromide (TEABr). The method includes mixing, grinding and heating solid raw material in the absence of water solvent but the presence of zeolite seeds. The absence of water solvent significantly improves the efficiency of synthesis, while the addition of seeds remarkably enhances the crystallization rate. In addition, the use of a cheap organic template of TEABr greatly decreases the synthesis cost. The effects of the reaction compositions, including the molar ratios of NH4F/SiO2, TEABr/SiO2, and mass ratios of seeds to the silica, on the synthesis of the pure product were investigated using different temperature. Physicochemical characterizations, including XRD, SEM, TG and N2 sorption, show that the zeolitic product has good crystallinity, uniform crystals, and high surface area.

Small-pore zeolite levyne has been successfully synthesized following an organotemplate-free route using RUB-50 zeolite as seeds with the aid of a small amount of alcohols. Physicochemical characterization with a combination of techniques including XRD, N 2 adsorption, FE-SEM, 27 Al and 29 Si NMR, and TPD-NH 3 shows that the zeolitic product from this seed-directed organotemplate-free synthesis approach (designated as LEV-SDS) has good crystallinity, high surface area, uniform crystals, tetrahedral Al 3+ species, and abundant acidic sites. It is also found that alcohols play an important role in preparation of LEV-SDS zeolite by inhibiting the formation of MOR zeolite. Catalytic tests for the conversion of methanol-to-olefins (MTO) show that H-form of LEV-SDS zeolite exhibits good conversion of methanol and high selectivities for ethylene and propylene, which could be potentially important for using LEV-SDS zeolite as a catalyst in MTO reaction.

The modern synthesis of zeolites typically uses organic structure-directing agents. Therefore, the developing of new templates is part of zeolite research. The design and synthesis of Cu-SSZ-13 using a novel template of a low-cost copper amine complex (Cu2+ coordinated with tetraethylenepentamine) were reported, where the copper amine complex is both a template for synthesizing the SSZ-13 structure and a source of copper species in the zeolite. The calculated size of the complex (0.728 nm x 0.922 nm) matches well with the CHA cages (0.73 nm x 1.2 nm), which are the building units of the SSZ-13 zeolite. Various techniques were used to investigate the chemical and physical properties of the synthesized zeolite. The results showed that the sample has the SSZ-13 zeolite structure, high crystallinity, adjustable Si/Al ratios, and controllable copper loading. Catalytic tests using the selective catalytic reduction of NOx with NH3 showed that the Cu-SSZ-13 was a superior catalyst, and it can be important for the abatement of environmentally harmful NOx.

Development of sustainable routes for synthesis of zeolites is very important because of wide applications of zeolites at large scale in the fields of catalysis, adsorption, and separation. Here we report a novel and generalized route for synthesis of zeolites in the presence of NH4F from grinding the anhydrous starting solid materials and heating at 140-240 °C. Accordingly, zeolites of MFI, BEA*, EUO, and TON structures have been successfully synthesized. The presence of F(-) drives the crystallization of these zeolites from amorphous phase. Compared with conventional hydrothermal synthesis, the synthesis in this work not only simplifies the synthesis process but also significantly enhances the zeolite yields. These features should be potentially of great importance for industrial production of zeolites at large scale in the future.

Mesoporous zeolites are useful solid catalysts for conversion of bulky molecules because they offer fast mass transfer along with size and shape selectivity. We report here the successful synthesis of mesoporous aluminosilicate zeolite Beta from a commercial cationic polymer that acts as a dual-function template to generate zeolitic micropores and mesopores simultaneously. This is the first demonstration of a single nonsurfactant polymer acting as such a template. Using high-resolution electron microscopy and tomography, we discovered that the resulting material (Beta-MS) has abundant and highly interconnected mesopores. More importantly, we demonstrated using a three-dimensional electron diffraction technique that each Beta-MS particle is a single crystal, whereas most previously reported mesoporous zeolites are comprised of nanosized zeolitic grains with random orientations. The use of nonsurfactant templates is essential to gaining single-crystalline mesoporous zeolites. The single-crystalline nature endows Beta-MS with better hydrothermal stability compared with surfactant-derived mesoporous zeolite Beta. Beta-MS also exhibited remarkably higher catalytic activity than did conventional zeolite Beta in acid-catalyzed reactions involving large molecules.

A novel synthetic route is designed, employing both high temperature and a nontoxic organic structure-directing agent (SDA), for the synthesis of high silica zeolite Y. The N-methylpyridinium used as an organic SDA is stable during the synthesis, and the high silica zeolite Y shows high hydrothermal stability and good catalytic performance, as well as excellent adsorptive properties.

As important industrial materials, microporous zeolites are necessarily synthesized in the presence of solvents such as in hydrothermal, solvothermal, and ionothermal routes. We demonstrate here a simple and generalized solvent-free route for synthesizing various types of zeolites by mixing, grinding, and heating solid raw materials. Compared with conventional hydrothermal route, the avoidance of solvents in the synthesis not only significantly reduces the waste production, but also greatly increases the yield of zeolite products. In addition, the use of starting solid raw materials remarkably enhances the synthesis efficiency and reduces the use of raw materials, energy, and costs.

Low-cost copper-amine complex was rationally designed to be a novel template for one-pot synthesis of Cu-SSZ-13 zeolites. Proper confirmation and appropriate size make this complex fit well with CHA cages as an efficient template. The products exhibit superior catalytic performance on NH(3)-SCR reaction.

We have demonstrated that an organotemplate-free and seed-directed route has been successfully applied for synthesizing Fe-Beta zeolite with good crystallinity, high surface area, uniform crystals, and tetrahedral Al3+ and Fe3+ species. Catalytic tests for the direct decomposition of nitrous oxide indicate that the Fe-Beta exhibits excellent catalytic performance.

Plate-like micro-sized MOR and Fe-MOR zeolite crystals assembled from highly uniform nano-rods are successfully fabricated by an organotemplate-free method during one-pot crystallization in the presence of a MOR seed solution. The seed solution rich in 4-membered rings plays a critical role for the formation of the unique nano-rod assembled structure.

The methanol-to-olefins (MTO) reaction over zeolites is of great importance due to the shortage of crude oil, and we demonstrate here a fast, organotemplate-free, and seed-directed synthesis of ZSM-34 zeolite, designated as ZSM-34-S, having very high selectivity for propylene. When the temperature is at 140–180 °C, ZSM-34-S zeolite could be crystallized for 2–6 h in the presence of ZSM-34 crystals as seeds. For industry, a fast and organotemplate-free synthesis, a typically green route, means significant savings in energy and costs. Characterizations using XRD, SEM, 27Al and 29Si MAS NMR, and N2 sorption techniques show that the ZSM-34-S crystals grow from the seeds of ZSM-34 crystals in an amorphous aluminosilicate. Catalytic tests of the MTO reaction show that HZSM-34-S has a very high selectivity for propylene (55.2%), which is even higher than that (47.0%) of SAPO-34 under the same conditions. Moreover, the hydrothermal treatment of HZSM-34-S significantly improves the catalyst life for MTO due to decreasing acidic concentration and increasing anti-deactivation. The combination of a “green” synthesis and the good catalytic performance of ZSM-34-S would be potentially important for the highly effective conversion of methanol, which can be easily obtained from coal, natural gas, or biomass at a large scale.

We have demonstrated here for the first time that high-silica ferrierite zeolite, designated as ZJM-2, is successfully synthesized by an induction of CDO-structure zeolite building units in the absence of organic templates. The resulting ZJM-2 has good crystallinity, high surface area, similar crystals shape, only tetrahedral Al3+ species, and abundant acidic sites.