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Abstract: Microporous materials such as zeolites, metal organic frameworks, activated carbons and aluminum phosphates are suitable for catalysis and separation applications. These high surface area materials are invariably produced in particulate forms and need to be transformed into hierarchically porous structures for high performance adsorbents or catalysts. Structuring of porous powders enables an optimized structure with high mass transfer, low pressure drop, good heat management, and high mechanical and chemical stability. The requirements and important properties of hierarchically porous structures are reviewed with a focus on applications in gas separation and catalysis. Versatile powder processing routes to process porous powders into hierarchically porous structures like extrusion, coatings of scaffolds and honeycombs, colloidal processing and direct casting, and sacrificial approaches are presented and discussed. The use and limitations of the use of inorganic binders for increasing the mechanical strength is reviewed, and the most important binder systems, e.g. clays and silica, are described in detail. Recent advances to produce binder-free and complex shaped hierarchically porous monoliths are described and their performance is compared with traditional binder-containing structured adsorbents. Needs related to better thermal management and improved kinetics and volume efficiency are discussed and an outlook on future research is also given. [Copyright &y& Elsevier]

Abstract: In general, the post-combustion capture of CO2 is costly; however, swing adsorption processes can reduce these costs under certain conditions. This review highlights the issues related to adsorption-based processes for the capture of CO2 from flue gas. In particular, we consider studies that investigate CO2 adsorbents for vacuum swing or temperature swing adsorption processes. Zeolites, carbon molecular sieves, metal organic frameworks, microporous polymers, and amine-modified sorbents are relevant for such processes. The large-volume gas flows in the gas flue stacks of power plants limit the possibilities of using regular swing adsorption processes, whose cycles are relatively slow. The structuring of CO2 adsorbents is crucial for the rapid swing cycles needed to capture CO2 at large point sources. We review the literature on such structured CO2 adsorbents. Impurities may impact the function of the sorbents, and could affect the overall thermodynamics of power plants, when combined with carbon capture and storage. The heat integration of the adsorption-driven processes with the power plant is crucial in ensuring the economy of the capture of CO2, and impacts the design of both the adsorbents and the processes. The development of adsorbents with high capacity, high selectivity, rapid uptake, easy recycling, and suitable thermal and mechanical properties is a challenging task. These tasks call for interdisciplinary studies addressing this delicate optimization process, including integration with the overall thermodynamics of power plants. [Copyright &y& Elsevier]

Abstract: Sacrificial templating of suspension cast and subsequently thermally treated zeolite monoliths with glassy carbon spheres and fibers yielded zeolite 13X and silicalite-1 monoliths with macroporosities up to 50vol%. Homogeneous distribution of the macroporosity in hierarchically porous monoliths was obtained by tailoring the surface chemistry of the carbon particles by polyelectrolyte-assisted adsorption of zeolite particles. The effect of amount of kaolin binder and temperature for the thermal treatment on the monoliths strength, surface area and CO2 uptake was studied by diametral compression tests, electron microscopy, X-ray diffraction and gas adsorption. Cyclic adsorption and regeneration measurements showed that zeolite 13X monoliths display a high CO2 uptake while the silicalite-1 monoliths could be regenerated with a relatively low energy penalty. [Copyright &y& Elsevier]