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Zinc (Zn) alloys seem to be promising candidates for application in orthopaedic or cardiovascular medical implants. In this area, high standards are required regarding the biocompatibility as well as excellent mechanical and tailored degradation properties. In the presented study, a novel Zn-0.8Mg-0.2Sr (wt%) alloy has been fabricated by the combination of casting, homogenization annealing and extrusion at 200 °C. As a consequence of its fine-grained homogenous microstructure, the prepared material is characterized by an excellent combination of tensile yield strength, ultimate tensile strength and elongation corresponding to 244 MPa, 324 MPa and 20% respectively. The in vitro corrosion rates of the Zn-0.8Mg-0.2Sr alloy in the physiological solution and the simulated body fluid were 244 μm/a and 69.8 μm/a, respectively. Furthermore, an extract test revealed that Zn-0.8Mg-0.2Sr extracts diluted to 25% had no adverse effects towards L929 fibroblasts, TAg periosteal cells and Saos-2 osteoblasts. Moreover, the Zn-0.8Mg-0.2Sr surface showed effective inhibition of initial Streptococcus gordonii adhesion and biofilm formation. These results indicated the Zn-0.8Mg-0.2Sr alloy, which has superior mechanical properties, might be a promising candidate for materials used for load-bearing applications., (Copyright © 2021. Published by Elsevier B.V.)

In this study, the Zn-0.8Mg-0.28CaO wt.% composite was successfully prepared using different conditions of ball milling (rotations and time) followed by a direct extrusion process. These materials were characterized from the point of view of microstructure and compressive properties, and the correlation between those characteristics was found. Microstructures of individual materials possessed differences in grain size, where the grain size decreased with the intensified conditions (milling speed and time). However, the mutual relation between grain size and compressive strength was not linear. This was caused by the effect of other factors, such as texture, intermetallic phases, and pores. Material texture affects the mechanical properties by a different activity ratio between basal and pyramidal slips. The properties of intermetallic particles and pores were determined in material volume using micro-computed tomography (µCT), enhancing the precision of our assumptions compared with commonly applied methods. Based on that, and the analysis after the compressive tests, we were able to determine the influence of aspect ratio, feret diameters, and volume content of intermetallic phases and pores on mechanical behavior. The influence of the aspects on mechanical behavior is described and discussed. [ABSTRACT FROM AUTHOR]

Zinc based materials have been studied as candidates for the fabrication of biodegradable implants. For applications in orthopedics, porous materials with reduced modulus of elasticity are desirable. Fabrication of porous zinc is challenging due to several processing difficulties, such as low melting point, easy evaporation and high reactivity with many porogen agents. In this work, we prepared a porous zinc sheet by thermal plasma spraying with a porosity of 16.8%. Mechanical, corrosion and biological characteristics of the prepared material were studied in detail. The porous zinc possessed reduced moduli of elasticity (2-6 GPa) and relatively high values of strengths (12-55 MPa—depending on the loading mode). The corrosion rate of the porous zinc was approximately 0.1 mm/a, and the extracts showed excellent murine L929 cell viability. The results suggest that thermal plasma spraying is usable for preparation of biodegradable porous zinc scaffolds. [ABSTRACT FROM AUTHOR]

secondary twinning inside a primary twin has been observed on the (0001) fracture surface of zinc after quenching of a single crystal grown by the Bridgman method. This type of double twinning was previously observed in magnesium with a quite different c/a axial ratio. A geometrical analysis is presented that can explain why the observed secondary twins are activated. [ABSTRACT FROM AUTHOR]

Recently, zinc-based materials have been extensively investigated as materials suitable for the fabrication of biodegradable orthopedic implants. In this study, porous zinc was prepared as a material for implantation into trabecular bone using spark plasma sintering with different sizes of initial zinc powders, and microstructural, mechanical and corrosion characterizations of the prepared materials were performed. The porosity of the prepared porous samples was approximately 20%. The mechanical properties depended on the initial powder particle size, the pore size and distribution. By using a finer powder (FP), <100 μm in size, the compressive yield strength and the compressive modulus were approximately 31.2 MPa and 1.2 GPa, respectively. These values approach those of trabecular bone (1–12 MPa and 0.1–0.4 GPa). Moreover, the plastic deformation of FP materials occurred at almost constant stress similar to trabecular bone. The corrosion rates of the porous Zn were 0.6–0.8 mm/a and depended on the initial powder particle size, the pore size and distribution. After pre-incubation of the porous Zn in simulated body fluid (SBF), the Zn concentration in biological extracts was below the toxic limit of zinc for L929 cells. Based on the obtained results, we can estimate that the materials prepared from the finer zinc powder showed properties suitable for the fabrication of porous biodegradable orthopedic implants. [ABSTRACT FROM AUTHOR]

The increasing incidence of trauma in medicine brings with it new demands on the materials used for the surgical treatment of bone fractures. Titanium, its alloys, and steel are used worldwide in the treatment of skeletal injuries. These metallic materials, although inert, are often removed after the injured bone has healed. The second-stage procedure—the removal of the plates and screws—can overwhelm patients and overload healthcare systems. The development of suitable absorbable metallic materials would help us to overcome these issues. In this experimental study, we analyzed an extruded Zn-0.8Mg-0.2Sr (wt.%) alloy on a rabbit model. From this alloy we developed screws which were implanted into the rabbit tibia. After 120, 240, and 360 days, we tested the toxicity at the site of implantation and also within the vital organs: the liver, kidneys, and brain. The results were compared with a control group, implanted with a Ti-based screw and sacrificed after 360 days. The samples were analyzed using X-ray, micro-CT, and a scanning electron microscope. Chemical analysis revealed only small concentrations of zinc, strontium, and magnesium in the liver, kidneys, and brain. Histologically, the alloy was verified to possess very good biocompatibility after 360 days, without any signs of toxicity at the site of implantation. We did not observe raised levels of Sr, Zn, or Mg in any of the vital organs when compared with the Ti group at 360 days. The material was found to slowly degrade in vivo, forming solid corrosion products on its surface. [ABSTRACT FROM AUTHOR]

In this pilot study, we investigated the biocompatibility and degradation rate of an extruded Zn–0.8Mg–0.2Sr (wt.%) alloy on a rabbit model. An alloy screw was implanted into one of the tibiae of New Zealand White rabbits. After 120 days, the animals were euthanized. Evaluation included clinical assessment, microCT, histological examination of implants, analyses of the adjacent bone, and assessment of zinc, magnesium, and strontium in vital organs (liver, kidneys, brain). The bone sections with the implanted screw were examined via scanning electron microscopy and energy dispersive spectroscopy (SEM-EDS). This method showed that the implant was covered by a thin layer of phosphate-based solid corrosion products with a thickness ranging between 4 and 5 µm. Only negligible changes of the implant volume and area were observed. The degradation was not connected with gas evolution. The screws were fibrointegrated, partially osseointegrated histologically. We observed no inflammatory reaction or bone resorption. Periosteal apposition and formation of new bone with a regular structure were frequently observed near the implant surface. The histological evaluation of the liver, kidneys, and brain showed no toxic changes. The levels of Zn, Mg, and Sr after 120 days in the liver, kidneys, and brain did not exceed the reference values for these elements. The alloy was safe, biocompatible, and well-tolerated. [ABSTRACT FROM AUTHOR]

Zinc and its alloys seem to be promising candidates for biodegradable applications. Those materials are often modified by other elements or compounds in order to enhance their properties. The combination of zinc and apatites is challenging for several reasons. However, the advantages connected with the biological aspects suggest the need for further research into such materials. In this study, three zinc-based composites with 4 and 8 wt. % of nanohydroxyapatite or nanomonetite (Zn-4MO, Zn-4HA, Zn-8HA) were prepared by sintering and subsequent extrusion. Materials prepared in this way were characterized from the microstructural, mechanical and corrosion point of view. The obtained results showed a significant influence of particle character (amount and morphology) on the strength and ductility of the prepared materials. In case of Zn-4MO, the presence of monetite significantly increased the ductility compared with the other materials. In addition, the increment of the degradation rate caused by the presence of monetite was observed as well. All obtained results pointed out to significant advantages of monetite for the preparation of Zn-apatite composites compared with hydroxyapatite. [ABSTRACT FROM AUTHOR]

Zinc and its alloys belong to a group of biodegradable materials, which can be potentially used for the preparation of temporary orthopedic implants. The research of biodegradable zinc materials revealed a lot of limitations; however, the new processing approaches of those materials can enhance their properties, which are insufficient for now. In this study, the zinc composite with 8 wt.% of hydroxyapatite (Zn/HA8) prepared for the first time by extrusion process was characterized from the point of view of the structural, mechanical and corrosion properties. The extrusion process led to good integrity of the interfaces between the zinc and hydroxyapatite particles. Mechanical behavior confirmed the role of hydroxyapatite as a defect in the material structure, which led to a decrease of the Zn/HA8 mechanical properties by approximately 30% (compressive yield strength (CYS) = 154 MPa Zn, 113 MPa Zn/HA8). Despite that, the Zn/HA8 composite showed sufficient mechanical properties for cancellous bone replacement and reached the lower limit for cortical bone. Additionally, the presence of hydroxyapatite caused the preferential precipitation of hydroxyapatite (HA) from the solution and can lead to a significant enhancement of the tissue/implant interface interactions. [ABSTRACT FROM AUTHOR]

Zinc-based alloys containing the elements of the second group of the periodic table have been extensively studied as potential candidates for applications as a biodegradable material. In this study, the ZnMg0.8Ca0.2 (wt%) alloy was prepared and treated by annealing and extrusion at various conditions. The evolution of microstructure and mechanical properties during annealing and after extrusion was performed in detail. Both annealing and extrusion caused microstructural changes influencing mechanical properties. Annealing caused a homogenization of the microstructure and transformation of metastable phases. The extrusion caused a rearrangement of the intermetallic phases, a refinement and a texturing of the zinc matrix. Those lead to a significant strengthening and to an increase in the ductility, but also to mechanical anisotropy. In this paper, the influence of the processing on the microstructure and mechanical properties is discussed in detail based on the results obtained by various methods, such as scanning and transmission electron microscopy, electron backscattered diffraction, tensile and compressive mechanical testing and nanoindentation. • Solidification mechanism of a ZnMg0.8Ca0.2 (wt%) alloy was proposed. • Formation of Zn-MgZn 2 eutectics was observed. • Influence of annealing and extrusion was studied. • Anisotropy of the extruded alloy was explained. [ABSTRACT FROM AUTHOR]

The authors cited Project No. 16-06110S in the acknowledgements of the article. Please note the correct project is Project No. 18-06110S of The Czech Science Foundation. [ABSTRACT FROM AUTHOR]

Zinc-based alloys represent one of the most highly developed areas regarding biodegradable materials. Despite this, some general deficiencies such as cytotoxicity and poor mechanical properties (especially elongation), are not properly solved. In this work, a Zn-5Mg (5 wt.% Mg) composite material with tailored mechanical and superior corrosion properties is prepared by powder metallurgy techniques. Pure Zn and Mg are mixed and subsequently compacted by extrusion at 200 °C and an extrusion ratio of 10. The final product possesses appropriate mechanical properties (tensile yield strength = 148 MPa, ultimate tensile strength = 183 MPa, and elongation = 16%) and decreased by four times the release of Zn in the initial stage of degradation compared to pure Zn, which can highly decrease cytotoxicity effects and therefore positively affect the initial stage of the healing process. [ABSTRACT FROM AUTHOR]

The objective of this study is to comprehensively investigate the formation mechanism of hopeite on a promising biodegradable Zn-0.8Mg-0.2Sr alloy during its self-corrosion process and its subsequent influence on the interaction of the material with cells and bacteria. Notably, the self-corrosion process of Zn-based alloys inherently generates Zn2+ ions, eliminating the necessity for additional zinc compounds in the treatment. The investigation focused on the chemical composition of the applied baths, exposure time, and temperature, in order to analyze the structure, quality, distribution, phase composition, thickness, and roughness of the resulting layers bringing range of key pros and cons for suggested materials. While the thin layers are considered more beneficial in a wide range of applications, the resulting thinnest layer was observed after exposure to the bath containing additives at 50 °C for 24 h, measuring approximately 192 ± 21 pm in thickness. In addition, the layer possessed the most homogeneous distribution under these conditions. Generally, the layers formed in the bath without additives exhibited higher thickness and rougher surfaces compared to those in the bath containing additives. Such results had a direct impact on dissolution rate, cytotoxicity, and antibacterial properties. The highest dissolution rate (40.7 mg·cm−2·day−1) indicating a limited lifetime of the layer was obtained for material processed under the following coating condition: 50 °C, 24 h, and bath without additives. The general presence of surface layers manifested in increased cell viability under direct cytotoxicity test, while smoother surface conditions also supported the antibacterial properties, both making suggested treatments as interesting variations for biodegradable zinc-based materials. [Display omitted] • Layers formed in the bath without additives exhibit higher thickness. • Layers formed in the bath without additives exhibit rougher surfaces. • The presence of fluoride anions allows the formation of MgF 2 acting as protective against dissolution. • Surface layers manifest increase cell viability under direct cytotoxicity test. • Smoother surface supports antibacterial properties. [ABSTRACT FROM AUTHOR]

• Zn-0.8Mg-0.2Sr was successfully extruded in the temperature range 150–300 °C. • Materials extruded at 150 and 200 °C dominated by fine-grained microstructure. • Elongation increased with lower extrusion temperature and higher extrusion ratio. • Various deformation mechanisms dominated under different loading. Zinc-based alloys containing elements well-tolerated by the organism (Mg, Ca, Sr) are considered as perspective biodegradable materials for an application like medical devices such as fixations of fractured bones or even stents. In the presented paper we characterize the relations between microstructure and mechanical properties of extruded Zn-0.8Mg-0.2 Sr alloy (wt%) depending on various parameters like extrusion temperature (150–300 °C) and ratio (11 or 25). Typical analysis including SEM with EBSD and mechanical tests indicate a strong dependence of obtained data on both extrusion temperature and ratio. Relatively wide range of elongation to fracture (2–22%) and anisotropy in compression yield strengths regarding loading direction (50–150 MPa) are explained by the huge effect of grain size, material texture and also the existence of dislocation substructures in materials extruded at elevated temperatures. Based on obtained results, appropriate extrusion conditions (200 °C, extrusion ratio 25) are suggested to reach the combination of superior mechanical properties 244 MPa, 324 MPa and 22% for tensile yield strength, ultimate tensile strength and elongation to fracture, respectively. [ABSTRACT FROM AUTHOR]