1. A system dynamics simulation approach of paving blocks production control: A case study of PT XYZ.
- Author
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Ridwan, A., Trenggonowati, D. L., Azhar, A., and Remansyah, I.
- Subjects
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PRODUCTION control , *PAVEMENTS , *SURFACE hardening , *SIMULATION methods & models , *PURCHASE orders , *CONCRETE testing , *SYSTEM dynamics - Abstract
Paving block is a composition of building materials made of a mixture of portland cement or other hydraulic adhesives, water and aggregates with or without other additives that do not reduce the quality of the concrete. Developers or contractors have been using paving blocks as an alternative to cover or harden the soil surface. While the colorful ones have an additional function, namely as the aesthetic value of an area. Since the Covid-19 pandemic hit the world, demand for paving blocks has decreased drastically in line with the cessation of development activities in Indonesia. Take a case study PT XYZ, PT XYZ is an PT that produces Paving Blocks located in Lebak-Banten. PT XYZ is also one of the companies affected by the COVID-19 pandemic. There are many unsold paving block stocks while production results are piling up. Stock accumulation is the main problem in this research, so we suggest using the forecasting method where we will estimate demand in the next month based on the best forecasting method. After processing the data, we decided to use the simple exponential smoothing method (alpha = 0.1) with the smallest mean absolute percentage error of 7.08 and forecast the next month at 1701 meters. After obtaining the January demand from the forecasting results, we will plan the order level using the smallest cost ratio between the period order quantity (POQ) and economic order quality (EOQ) methods. After that, we got the best method, namely the EOQ method of Rp. 217,626,982.36. By ordering using EOQ as many as 58 times, and purchasing in 1 order as many as 354 meters. After we determine the inventory, then we will simulate it into system modeling using powersim. Where we will make the actual system, proposed system 1 (addition of EOQ to the order), proposed system 2 (added EOQ to the order and reduced 3 employees), proposed system 3 (added EOQ method to order, added 3 employees, and expanded the land to 4800 meters). In our simulation, we get the best proposal the third proposal with an average profit per month is Rp. 150,720,625.43. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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