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In this paper, we develop a principled method to model line and surface contact with point contact (we call this point, equivalent contact point) that is consistent with physics-based models of surface (line) contact. Assuming that the set of contact points form a convex set, we solve the contact detection and dynamic simulation step simultaneously by formulating the problem as a mixed nonlinear complementarity problem. This allows us to simultaneously compute the equivalent contact point as well as the wrenches (forces and moments) at the equivalent contact point (consistent with the friction model) along with the configuration and velocities of the rigid objects. Furthermore, we prove that the contact constraints of no inter-penetration between the objects is also satisfied. We present a geometrically implicit time-stepping scheme for dynamic simulation for contacts between two bodies with convex contact area, which includes line contact and surface contact. We prove that for surface and line contact, for any value of the velocity of center of mass of the object, there is a unique solution for contact point and contact wrench that satisfies the discrete-time equations of motion. Simulation examples are shown to demonstrate the validity of our approach and show that with our approach we can seamlessly transition between point, line, and surface contact.

In many bi-manual robotic tasks, like peg-in-a-hole assembly, the success of the task execution depends on the error in achieving the desired relative pose between the peg and the hole in a pre-insertion configuration. Random actuation errors in the joint space usually prevent the two arms from reaching their desired task space poses, which in turn results in a random error in relative pose between the two hands. This random error varies from trial to trial, and thus depending on the tolerance between the peg and the hole, the outcome of the assembly task may be random (sometimes the task execution succeeds and sometimes it fails). In general, since the relative pose has $6$ degrees-of-freedom, there are infinite numbers of joint space solutions for the two arms that correspond to the same task space relative pose. However, in the presence of actuation errors, the joint space solutions are not all identical since they map the joint space error sets differently to the task space. Thus, the goal of this paper is to develop a methodical approach to compute a joint space solution such that the maximum task space error is below a (specified) threshold with high probability. Such a solution is called a robust inverse kinematics solution for the bi-manual robot. Our proposed method also allows the robot to self-evaluate whether it can perform a given bi-manual task reliably. We use a square peg-in-a-hole assembly scenario on the dual-arm Baxter robot for numerical simulations that shows the utility of our approach.

Robotic tasks, like reaching a pre-grasp configuration, are specified in the end effector space or task space, whereas, robot motion is controlled in joint space. Because of inherent actuation errors in joint space, robots cannot achieve desired configurations in task space exactly. Furthermore, different inverse kinematics (IK) solutions map joint space error set to task space differently. Thus for a given task with a prescribed error tolerance, all IK solutions will not be guaranteed to successfully execute the task. Any IK solution that is guaranteed to execute a task (possibly with high probability) irrespective of the realization of the joint space error is called a robust IK solution. In this paper we formulate and solve the robust inverse kinematics problem for redundant manipulators with actuation uncertainties (errors). We also present simulation and experimental results on a $7$-DoF redundant manipulator for two applications, namely, a pre-grasp positioning and a pre-insertion positioning scenario. Our results show that the robust IK solutions result in higher success rates and also allows the robot to self-evaluate how successful it might be in any application scenario.

Design of robots at the small scale is a trial-and-error based process, which is costly and time-consuming. There are no good dynamic simulation tools to predict the motion or performance of a microrobot as it moves against a substrate. At smaller length scales, the influence of adhesion and friction, which scales with surface area, becomes more pronounced. Thus, rigid body dynamic simulators, which implicitly assume that contact between two bodies can be modeled as point contact are not suitable. In this paper, we present techniques for simulating the motion of microrobots where there can be intermittent and non-point contact between the robot and the substrate. We use this simulator to study the motion of microrobots of different shapes and select shapes that are most promising for performing a given task.

We present a principled method for motion prediction via dynamic simulation for rigid bodies in intermittent contact with each other where the contact is assumed to be a planar non-convex contact patch. The planar non-convex contact patch can either be a topologically connected set or disconnected set. Such algorithms are useful in planning and control for robotic manipulation. Most works in rigid body dynamic simulation assume that the contact between objects is a point contact, which may not be valid in many applications. In this paper, by using the convex hull of the contact patch, we build on our recent work on simulating rigid bodies with convex contact patches, for simulating the motion of objects with planar non-convex contact patches. We formulate a discrete-time mixed complementarity problem where we solve the contact detection and integration of the equations of motion simultaneously. Thus, our method is a geometrically-implicit method and we prove that in our formulation, there is no artificial penetration between the contacting rigid bodies. We solve for the equivalent contact point (ECP) and contact impulse of each contact patch simultaneously along with the state, i.e., configuration and velocity of the objects. We provide empirical evidence to show that our method can seamlessly capture the transition between different contact modes like patch contact to multiple or single point contact during the simulation., Comment: arXiv admin note: text overlap with arXiv:1809.05555

We present a principled method for dynamic simulation of rigid bodies in intermittent contact with each other where the contact is assumed to be a non-convex contact patch that can be modeled as a union of convex patches. The prevalent assumption in simulating rigid bodies undergoing intermittent contact with each other is that the contact is a point contact. In recent work, we introduced an approach to simulate contacting rigid bodies with convex contact patches (line and surface contact). In this paper, for non-convex contact patches modeled as a union of convex patches, we formulate a discrete-time mixed complementarity problem where we solve the contact detection and integration of the equations of motion simultaneously. Thus, our method is a geometrically-implicit method and we prove that in our formulation, there is no artificial penetration between the contacting rigid bodies. We solve for the equivalent contact point (ECP) and contact impulse of each contact patch simultaneously along with the state, i.e., configuration and velocity of the objects. We provide empirical evidence to show that if the number of contact patches between two objects is less than or equal to three, the state evolution of the bodies is unique, although the contact impulses and ECP may not be unique. We also present simulation results showing that our method can seamlessly capture transition between different contact modes like non-convex patch to point (or line contact) and vice-versa during simulation.

In this paper, we present a principled method to model general planar sliding motion with distributed convex contact patch. The effect of contact patch with indeterminate pressure distribution can be equivalently modeled as the contact wrench at one point contact. We call this point equivalent contact point. Our dynamic model embeds ECP within the equations of slider's motion and friction model which approximates the distributed contact patch, and eventually brings us a system of quadratic equations. This discrete-time dynamic model allows us to solve for the two components of tangential friction impulses, the friction moment and the slip speed. The state of the slider as well as the ECP can be computed by solving a system of linear equations once the contact impulses are computed. In addition, we derive the closed form solutions for the state of slider for quasi-static motion. Furthermore, in pure translation case, based on the discrete-time model, we present the closed form expressions for the friction impulses the slider suffers and the state of it at each time step. Simulation examples are shown to demonstrate the validity of our approach.