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Micro-arc oxidation (MAO) is widely applied to improve the corrosion resistance of Mg alloys by forming a ceramic passivation film on their surface. The high cohesive strength and randomly distributed micro-porous structure of MAO films have significantly expanded their operation scope, serving as the base or bonding layer for composite or multi-functional coatings. However, mechanical scratches or impacts during installation and service periods can damage the protective performance of MAO films, leading to local corrosion or the rapid loss of mechanical integrity in Mg alloys. Therefore, the development of MAO coatings with self-healing properties has been extensively studied in recent decades. This paper aims to illustrate the gaps between the anti-corrosion characteristics and self-repairing mechanisms dependent on the oxide composition or porous structure of MAO films. The progress in preparation and the principle of inhibitor loading in self-healing functional MAO-based composite coatings are summarized, and future directions are highlighted. [ABSTRACT FROM AUTHOR]

Based on first-principles calculations, the effects of substitutional defects of the 3d–5d transition metal elements TMAl on the stability and thermal conductivity of the aluminum matrix were investigated. The results show that with an increase in the atomic number of TM, the defect-forming energy Ef of TMAl exhibits a periodic change feature, which depends on the valence electron configuration of the TM elements. The thermodynamic property parameters calculated with the Debye theory show that the addition of TM atoms does not change the stability of an Al system and can effectively reduce the thermal expansion coefficient of the material. But the equilibrium lattice constant a0 of Al-TMAl supercells changes very little. As the temperature increases, the relaxation time τ decreases, and both the electronic thermal conductivity κe and the total thermal conductivity κ decrease at the temperature range of 100–200 K, followed by a small increase or decrease. Because the lattice thermal conductivity κl is very small in the whole temperature range, the changes in electronic thermal conductivity and total thermal conductivity are basically the same. Moreover, when 1 at.% TM was added at both 300 K and 600 K, it was found that the influence of TM solute atoms on the thermal conductivity κ of Al was much greater than that of the second-phase particles. For solid solution atoms, Pd and Pt atoms have the greatest influence on the thermal conductivity of pure Al. This work is helpful for designing high-performance, heat-resistant Al-based alloys. [ABSTRACT FROM AUTHOR]

Atomic diffusion by the vacancy defect of L12-Al3M (M = Sc, Zr, Er, Y) was investigated based on a first-principles calculation. The point defect formation energies were firstly evaluated. Then, the migration energy for different diffusion paths was obtained by the climbing-image nudged elastic band (CI-NEB) method. The results showed that Al atomic and M atomic diffusions through nearest-neighbor jump (NNJ) mediated by Al vacancy (VAl) were, respectively, the preferred diffusion paths in Al3M phases under both Al-rich and M-rich conditions. The other mechanisms, such as six-jump cycle (6JC) and next-nearest-neighbor jump (NNNJ), were energetically inhibited. The order of activation barriers for NNJ(Al-VAl) was Al3Zr < Al3Y < Al3Er < Al3Sc. The Al3Sc phase had high stability with a high self-diffusion activation barrier, while the Al3Zr and Al3Y phases were relatively unstable with a low self-diffusion activation energy. Moreover, the atomic-diffusion behavior between the core and shell layers of L12-Al3M was also further investigated. Zr atoms were prone to diffusion into the Al3Y core layer, resulting in no stable core-shelled Al3(Y,Zr), which well agreed with experimental observation. [ABSTRACT FROM AUTHOR]

Micro-arc oxidation (MAO) technology, as an efficient and widely used technology, can fabricate a ceramic film on magnesium (Mg) alloys in situ to significantly improve corrosion resistance. The study aims to investigate the effect of voltage modes on the preparation and performance of MAO coating on Mg alloys. The scanning electron microscope, X-ray diffractometer, potential dynamic polarization, and electrochemical impedance spectroscopy measurements were applied for characterizing the microstructure, composition, and corrosion resistance of the MAO film, respectively. The results revealed that employed 300/350 V step-up mode, the MAO film showed a more uniform distribution of surface micro-pores, fewer micro-cracks and denser inner layer, lower corrosion current density (1.871 × 10−3 mA·cm−2), and higher electrochemical impedance value, compared to other voltage treated parameters. Therefore, it could be concluded that the step-up voltage parameters are conducive to the optimization of microstructure, improvement of corrosion resistance of MAO coating, and reduction of the energy consumption during processing. [ABSTRACT FROM AUTHOR]

High-performance Sc-containing aluminum alloys are limited in their industrial application due to the high cost of Sc elements. Er, Zr, and Y elements are candidates for replacing Sc elements. Combined with the first-principles thermodynamic calculation and the classical nucleation theory, the nucleation of L12-Al3M (M = Sc, Er, Y, Zr) nanophases in dilutealuminum alloys were investigated to reveal their structural stability. The calculated results showed that the critical radius and nucleation energy of the L12-Al3M phases were as follows: Al3Er > Al3Y > Al3Sc > Al3Zr. The Al3Zr phase was the easiest to nucleate in thermodynamics, while the nucleation of the Al3Y and Al3Er phases were relatively difficult in thermodynamics. Various structures of Al3(Y, Zr) phases with the radius r < 1 nm can coexist in Al-Y-Zr alloys. At a precipitate's radius of 1–10 nanometers, the core–shelled Al3Zr(Y) phase illustrated the highest nucleation energy, while the separated structure Al3Zr/Al3Y obtained the lowest one, and had thermodynamic advantages in the nucleation process. Moreover, the core–shelled Al3Zr(Y) phase obtained a higher nucleation energy than Al3Zr(Sc) and Al3Zr(Er). Core–doubleshelled Al3Zr/Er(Y) obtained a lower nucleation energy than that of Al3Zr(Y) due to the negative ΔGchem of Al3Er and the negative Al3Er/Al3Y interfacial energy, and was preferentially precipitated in thermodynamics stability. [ABSTRACT FROM AUTHOR]