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Fabry-Pérot (FP) microcavities have attracted tremendous attention in recent years due to their favorable optical characteristics of the high quality (Q) factor and small mode volume. In this work, we presented a novel approach that utilized the soft lithography and imprinting technology to incorporate the convex micro-lens array structure into the FP (FP-lens) cavity. A strong mode-profile restriction of the micro-lens simultaneously reduced the mode volume and enhanced the Q factor, exhibiting high tolerance to non-parallelism of mirrors compared with that of the plane-plane FP (PP-FP) microcavities. In the experiment, the Q factor of the FP-lens cavity was measured to be 8.145×104, which exhibited a 5.6-fold increase than that of the PP-FP cavity. Furthermore, we experimentally measured the refractive index sensing performance of the FP-lens cavity with the sensitivity of 594.7 nm/RIU and a detection limit of 4.26×10−7 RIU. On the basis of this superior sensing performance, the FP-lens cavity has the great potential for applications in biosensors. [ABSTRACT FROM AUTHOR]

Membrane capacitive deionization (MCDI) is an emerging water desalination platform that is compact, electrified, and does not require high‐pressure piping. Herein, highly conductive poly(phenylene alkylene) ion‐exchange membranes (IEMs) are micropatterned with different surface geometries for MCDI. The micropatterned membranes increase the interfacial area with the liquid stream leading to a 700 mV reduction in cell voltage when operating at constant current (2 mA cm−2; 2000 ppm NaCl feed) while improving the energy normalized adsorbed salt (ENAS) value by 1.4 times. Combining the micropatterned poly(phenylene alkylene) IEMs with poly(phenylene alkylene) ionomer‐filled electrodes reduces the cell voltage by 1000 mV and improves the ENAS values by 2.3 times relative to the base case. This reduction in cell voltage allows for higher current density operation (i.e., 3–4 mA cm−2) . The reduction in cell voltage is ascribed to the ameliorating ohmic resistances related to ion transport at the membrane‐process stream interface and in the carbon cloth electrode. Finally, porous ionic conductors are implemented into the spacer channel with flat and micropatterned IEM configurations and ionomer infiltrated electrodes. For the configuration with flat IEMs, the porous ionic conductor improves ENAS values across the current density regime (2–4 mA cm−2), while for micropatterned IEMs it gets improved only at 4 mA cm−2.

Aquatic germplasm repositories can play a pivotal role in securing the genetic diversity of natural populations and agriculturally important aquatic species. However, existing technologies for repository development and operation face challenges in terms of accuracy, precision, efficiency, and cost-effectiveness, especially for microdevices used in gamete quality evaluation. Quality management is critical throughout genetic resource protection processes from sample collection to final usage. In this study, we examined the potential of using three-dimensional (3-D) stereolithography resin printing to address these challenges and evaluated the overall capabilities and limitations of a representative industrial 3-D resin printer with a price of US$18,000, a consumer-level printer with a price

Abstract Soft lithography, in particular microcontact printing (µCP), represents a well‐established and widespread class of lithographic patterning techniques. It is based on a directed deposition of molecules or colloidal particles by a transfer process with a micro‐structured stamp. A critical aspect of µCP is the adhesion cascade that enables the directed transfer of the objects. Here, the interfacial properties of a µCP‐stamp are tuned electrochemically to modify the adhesion cascade. During the printing process, the µCP‐stamp is submerged in an electrolyte solution and acted as a working electrode whose surface properties depended on the externally applied potential, thus enabling in situ rapid switching of its adhesion properties. As a proof of principle, defined particle patterns are selectively removed from a monolayer of colloidal particles. The adhesion at the particle/solid interface and the transfer mechanisms are determined by using the colloidal probe technique based on atomic force microscopy (AFM). In this case, a single particle is brought into contact with an electrode with the same surface chemistry as the µCP‐stamp. Hence, it became possible to determine the electrochemical potential ranges suitable to establish an adhesion cascade.

In recent years, the field of micro- and nanochannel fabrication has seen significant advancements driven by the need for precision in biomedical, environmental, and industrial applications. This review provides a comprehensive analysis of emerging fabrication technologies, including photolithography, soft lithography, 3D printing, electron-beam lithography (EBL), wet/dry etching, injection molding, focused ion beam (FIB) milling, laser micromachining, and micro-milling. Each of these methods offers unique advantages in terms of scalability, precision, and cost-effectiveness, enabling the creation of highly customized micro- and nanochannel structures. Challenges related to scalability, resolution, and the high cost of traditional techniques are addressed through innovations such as deep reactive ion etching (DRIE) and multipass micro-milling. This paper also explores the application potential of these technologies in areas such as lab-on-a-chip devices, biomedical diagnostics, and energy-efficient cooling systems. With continued research and technological refinement, these methods are poised to significantly impact the future of microfluidic and nanofluidic systems.

A self‐confined solid‐state dewetting mechanism is reported that can fundamentally reduce the use of sophisticated nanofabrication techniques, enabling efficient wafer‐scale patterning of non‐closely packed (ncp) gold nanoparticle arrays. When combined with a soft lithography process, this approach can address the reproducibility challenges associated with colloidal crystal self‐assembly, allowing for the batch fabrication of ncp gold arrays with consistent ordering and even optical properties. The resulting dewetted ncp gold nanoparticle arrays exhibit strong surface lattice resonance properties when excited in inhomogeneous environments under normal white‐light incidence. With these SLR properties, the sensitive plasmonic sensing of molecular interactions is achieved using a simple transmission setup. This study will advance the development of miniaturized and portable devices. [ABSTRACT FROM AUTHOR]

Human dentin is a highly organized dental tissue displaying a complex microarchitecture consisting of micrometer-sized tubules encased in a mineralized type-I collagen matrix. As such, it serves as an important substrate for the adhesion of microbial colonizers and oral biofilm formation in the context of dental caries disease, including root caries in the elderly. Despite this issue, there remains a current lack of effective biomimetic in vitro dentin models that facilitate the study of oral microbial adhesion by considering the surface architecture at the micro- and nanoscales. Therefore, the aim of this study was to develop a novel in vitro microfabricated biomimetic dentin surface that simulates the complex surface microarchitecture of exposed dentin. For this, a combination of soft lithography microfabrication and biomaterial science approaches were employed to construct a micropitted PDMS substrate functionalized with mineralized type-I collagen. These dentin analogs were subsequently glycated with methylglyoxal (MGO) to simulate dentin matrix aging in vitro and analyzed utilizing an interdisciplinary array of techniques including atomic force microscopy (AFM), elemental analysis, and electron microscopy. AFM force-mapping demonstrated that the nanomechanical properties of the biomimetic constructs were within the expected biological parameters, and that mineralization was mostly predominated by hydroxyapatite deposition. Finally, dual-species biofilms of Streptococcus mutans and Candida albicans were grown and characterized on the biofunctionalized PDMS microchips, demonstrating biofilm-specific morphologic characteristics and confirming the suitability of this model for the study of early biofilm formation under controlled conditions. Overall, we expect that this novel biomimetic dentin model could serve as an in vitro platform to study oral biofilm formation or dentin–biomaterial bonding in the laboratory without the need for animal or human tooth samples in the future. [ABSTRACT FROM AUTHOR]

Cell culture devices, such as microwells and microfluidic chips, are designed to increase the complexity of cell-based models while retaining control over culture conditions and have become indispensable platforms for biological systems modelling. From microtopography, microwells, plating devices, and microfluidic systems to larger constructs such as live imaging chamber slides, a wide variety of culture devices with different geometries have become indispensable in biology laboratories. However, while their application in biological projects is increasing exponentially, due to a combination of the techniques, equipment and tools required for their manufacture, and the expertise necessary, biological and biomedical labs tend more often to rely on already made devices. Indeed, commercially developed devices are available for a variety of applications but are often costly and, importantly, lack the potential for customisation by each individual lab. The last point is quite crucial, as often experiments in wet labs are adapted to whichever design is already available rather than designing and fabricating custom systems that perfectly fit the biological question. This combination of factors still restricts widespread application of microfabricated custom devices in most biological wet labs. Capitalising on recent advances in bioengineering and microfabrication aimed at solving these issues, and taking advantage of low-cost, high-resolution desktop resin 3D printers combined with PDMS soft lithography, we have developed an optimised a low-cost and highly reproducible microfabrication pipeline. This is thought specifically for biomedical and biological wet labs with not prior experience in the field, which will enable them to generate a wide variety of customisable devices for cell culture and tissue engineering in an easy, fast reproducible way for a fraction of the cost of conventional microfabrication or commercial alternatives. This protocol is designed specifically to be a resource for biological labs with limited expertise in those techniques and enables the manufacture of complex devices across the μm to cm scale. We provide a ready-to-go pipeline for the efficient treatment of resin-based 3D-printed constructs for PDMS curing, using a combination of polymerisation steps, washes, and surface treatments. Together with the extensive characterisation of the fabrication pipeline, we show the utilisation of this system to a variety of applications and use cases relevant to biological experiments, ranging from micro topographies for cell alignments to complex multipart hydrogel culturing systems. This methodology can be easily adopted by any wet lab, irrespective of prior expertise or resource availability and will enable the wide adoption of tailored microfabricated devices across many fields of biology. The design and fabrication of customized microwells and microfluidic chips is often challenging for biological labs due limited resources and expertise. This study describes a ready-to-go pipeline for the efficient treatment of resin-based 3D printed constructs for PDMS curing, and provides a variety of applications in biological experiments. [ABSTRACT FROM AUTHOR]

This study investigated a component separation method using a microfluidic device. Specifically, we integrated a micron-scale stepped structure, which is a component of a microfluidic device, into the channel of this system. The stepped structure trapped fine particles, and we successfully separated the particles from the liquid components. The constriction component for trapping fine particles was realized in the vertical direction instead of the planar direction. This structure was formed in the vertical direction for two main reasons. First, it is easier to fabricate a constriction width of approximately 1 μm in the height direction than in the plane direction. Second, the trapping efficiency per unit area of the chip may be increased using this orientation. Using versatile soft lithography, we developed a microfluidic device that satisfies the required design specifications. However, the hardness of polydimethylsiloxane (PDMS) must be adjusted such that it can efficiently trap fine particles. We succeeded in trapping more than 99.9% of polystyrene particles with a diameter of 10 μm when using the developed hard PDMS device. The proposed system is particularly effective for liquid-component extraction, such as extracting only plasma from blood. [ABSTRACT FROM AUTHOR]

We focused on polydimethylsiloxane (PDMS) as a substrate for replication, micropatterning, and construction of biologically active surfaces. The novelty of this study is based on the combination of the argon plasma exposure of a micropatterned PDMS scaffold, where the plasma served as a strong tool for subsequent grafting of collagen coatings and their application as cell growth scaffolds, where the standard was significantly exceeded. As part of the scaffold design, templates with a patterned microstructure of different dimensions (50 × 50, 50 × 20, and 30 × 30 μm2) were created by photolithography followed by pattern replication on a PDMS polymer substrate. Subsequently, the prepared microstructured PDMS replicas were coated with a type I collagen layer. The sample preparation was followed by the characterization of material surface properties using various analytical techniques, including scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray photoelectron spectroscopy (XPS). To evaluate the biocompatibility of the produced samples, we conducted studies on the interactions between selected polymer replicas and micro- and nanostructures and mammalian cells. Specifically, we utilized mouse myoblasts (C2C12), and our results demonstrate that we achieved excellent cell alignment in conjunction with the development of a cytocompatible surface. Consequently, the outcomes of this research contribute to an enhanced comprehension of surface properties and interactions between structured polymers and mammalian cells. The use of periodic microstructures has the potential to advance the creation of novel materials and scaffolds in tissue engineering. These materials exhibit exceptional biocompatibility and possess the capacity to promote cell adhesion and growth. [ABSTRACT FROM AUTHOR]

The aim of assisted reproductive technology (ART) is to select the high-quality sperm, oocytes, and embryos, and finally achieve a successful pregnancy. However, functional evaluation is hindered by intra- and inter-operator variability. Microfluidic chips emerge as the one of the most powerful tools to analyze biological samples for reduced size, precise control, and flexible extension. Herein, a systematic search was conducted in PubMed, Scopus, Web of Science, ScienceDirect, and IEEE Xplore databases until March 2023. We displayed and prospected all detection strategies based on microfluidics in the ART field. After full-text screening, 71 studies were identified as eligible for inclusion. The percentages of human and mouse studies equaled with 31.5%. The prominent country in terms of publication number was the USA (n = 13). Polydimethylsiloxane (n = 49) and soft lithography (n = 28) were the most commonly used material and fabrication method, respectively. All articles were classified into three types: sperm (n = 38), oocytes (n = 20), and embryos (n = 13). The assessment contents included motility, counting, mechanics, permeability, impedance, secretion, oxygen consumption, and metabolism. Collectively, the microfluidic chip technology facilitates more efficient, accurate, and objective evaluation in ART. It can even be combined with artificial intelligence to assist the daily activities of embryologists. More well-designed clinical studies and affordable integrated microfluidic chips are needed to validate the safety, efficacy, and reproducibility. Trial registration: The protocol was registered in the Open Science Frame REGISTRIES (identification: osf.io/6rv4a). [ABSTRACT FROM AUTHOR]

Micromixers are inevitable components in microfluidics, micro-electro-mechanical devices, and numerous bio-chemical assays. By assays, we mean diverse analytical procedures encompassing gene engineering, the manipulation of genetic material; nanoparticle synthesis, focusing on the controlled creation of nanoparticles; and cell lysis, involving cell membranes disruption for the release of intracellular substances for diagnostic purposes. In these assays, the homogeneous mixture of two or more fluids is crucial. However, designing an efficient micromixer providing high homogeneity and low pressure drop, while maintaining controllability, is challenging. Controllability refers to the design of a micro-system tailored to meet the specific requirements of a given assay. This study proposes a controllable framework, combining machine learning and statistical modeling. The framework begins with the generation of a reference parametric micro-structure, herein a microchannel with L-shaped baffles and featuring seven variables. A response surface method, a data-driven modeling scheme, is used to establish functional relationships between design variables and objective functions. The study reveals that the baffle height significantly impacts the system functionality, increasing the mixing index by over 40% and the pressure drop by more than 220% when reaching its upper limit. Dean-like secondary vortexes are generated in the microchannel at Re = 10, demonstrating the efficiency of the implemented baffles. Subsequently, multi-objective optimization methods, non-dominated sorting genetic algorithm (NSGA-II) and differential evolution (DE), are employed, with adaptable variable constraints. Comparative analysis of the methods shows that DE finds superior optimum solutions in fewer iterations. Finally, an optimum structure is fabricated using soft lithography, and experimental tests are conducted for validation. [ABSTRACT FROM AUTHOR]

We experimentally investigate microliter-sized water droplet impact on solid and hollow square micropillared polydimethylsiloxane substrates. Micropillared substrates with different values of pitch (34, 47, and 62 μm) and hole sizes (0, 3, 6, and 10 μm) of pillars are fabricated using soft lithography following direct laser writer maskless photolithography. We observe that hollow micropillared substrates exhibit increased hydrophobicity as compared to the solid micropillared substrates. Interestingly, we find that hydrophobicity is further enhanced as the hole size is increased. To understand the impact dynamics, we perform high-speed visualization to acquire the transient evolution of the impacting droplets. Based on the impact velocity (0.22–0.62 m/s), pitch, and hole size, we identify various regimes, namely, non-bouncing, partial bouncing, and complete bouncing. At a given impact velocity and pitch value, non-bouncing and bouncing regimes are observed for solid and hollow micropillared substrates, respectively. We find that the hollow micropillared substrate exhibits higher values for capillary pressure, impalement pressure, and the energy barrier associated with the Cassie–Baxter to Wenzel transition toward the impacting droplets. This is due to a decrease in the solid fraction owing to the incorporation of circular holes in pillars. The analysis shows the energy loss due to viscous dissipation decreases with an increase in hole size, which enhances the bouncing fate possibility. The fundamental insights gained from this study can be effectively leveraged by modulating the surface morphology to realize the desired droplet impact characteristics for various potential applications such as self-cleaning and energy harvesting. [ABSTRACT FROM AUTHOR]

Microscale mesh patterns on surfaces are useful in several domains of application including surface texturing, microfluidics, biomimicking, and so on. Currently available techniques for fabrication of smooth microscale mesh patterns, based on MEMS technology or two photon 3D printing are complex, time-consuming, expensive, and lack scalability. Scalable manufacturing of array and fractal-like geometry via innovative concept of ‘shaping the fluid and retaining the shapes’ has been proposed recently. In this paper, we extend this concept by introducing evaporating polymer suspension in place of non-evaporating ceramic particle suspension, used previously. Fabrication process involves squeezing (with sealed holes) of the polymer solution (in a volatile solvent) between two cell plates, having an array of drilled holes, followed by parallel lifting (with the unsealed holes) of cell plates. Lifting induces a pressure drop within the stretched fluid film, dragging in the surrounding air from each hole, reorganizing the fluid into square or hexagonal mesh patterns based on the location of the holes. The volatile nature of the suspension allows self-curing of the structure that eliminates the post-curing step. This mesh fabrication process is demonstrated to be scalable in terms of the mesh dimensions (controlled by source holes pitch) and mesh density (controlled by the number of source holes on the cell plates). The fabricated mesh pattern is further used in the soft lithography step to obtain a vascular microchannel mesh replica in PDMS for developing the proposed Concentration Gradient Generator (CGG) on chip. The source and sink are punched over the PDMS to prepare the proposed diffusion-based static CGG devices. Finally, we experimentally demonstrated the stability of the concentration gradient in the proposed square mesh CGG device. The results of experiments were compared to those obtained using finite element analysis-based simulation software COMSOL Multiphysics. We further tweaked the device design parameters in simulated parametric analysis to demonstrate the flexibility of CGG for various bio-engineering applications. In summary, this work establishes a novel, scalable, low-cost, time-efficient, and lithography-less fabrication pathway for fabrication of mesh like geometries along with demonstration of their use for CGG applications. [ABSTRACT FROM AUTHOR]

Exosomes, a small bilayer membrane derived from eukaryotic cells, have been identified as a useful natural delivery platform due to their suitable size, biocompatibility, structural stability, high loading capacity, and editable surface capability. Due to the difficulty of maintaining the highly pure exosome, several attempts have conducted the techniques for exosome isolation. In recent years, microstructures have found many applications in chemistry, biology, and medicine due to their high accuracy and low cost of materials. Soft lithography is a low-cost, fast, accurate, and yet widely used method of construction of Micron channels. In the present study, a soft lithography process has been performed to construct channels for exosome separation with immunoaffinity function. Both biochemical and biophysical categories tests were performed to examine the quality of extracted exosomes from different sources (serum, cell supernatant, and urine) and compared with the commercially available kit. Results showed that the current technique was capable to isolate exosomes with a high yield rate, purity, and low time consumption. All forms of the imatinib loaded exosomes exhibited the antitumor activity against KYO-1 cell line. [ABSTRACT FROM AUTHOR]

The conceptualization of policy change has been much discussed in democratic countries with a focus on formal legislation. However, in non-Western contexts, policies change in both formal and informal ways, and these informal mechanisms are challenging to observe. To fill this gap, this article uses the case of China's policy process, where soft law policies play an increasingly important role in driving policy change. Drawing inspiration from legalization theory in international law, the article creates a novel typology of soft law policies based on dimensions of obligation and enforcement. Next, it compiles and analyzes a unique dataset of soft law policies from the central, provincial, and prefectural governments during the process of Household Registration (Hukou) System reform from 2011 to 2021. The results show that when the central government strengthens the obligation or enforcement dimension of the Hukou reform policy, then provincial and prefectural governments largely follow this policy change. Still, significant variations exist across provinces and prefectures in how they adapt to central policies. The findings highlight the potential of the typology of soft law policies to generate new insights into policy changes across China's multi-level governance system. [ABSTRACT FROM AUTHOR]

This paper presents a versatile nanotransfer printing method for achieving large-area sub-micron patterns of functional materials. Organosilicate ink formulations combined with effective release layers have been shown to facilitate patterning of materials through the commonly used patterning approaches—lift off, physical etching and chemical etching. In this paper, we demonstrate that organosilicate ink formulations function as an effective resist owing to its superior physico-chemical stability whereas the release layers ensure clean removal of the resist post patterning. We successfully demonstrate patterning of sub-micron structures (800 nm feature sizes) of chromium metal through the lift off approach, silicon through reactive ion etching technique and silicon dioxide through wet chemical etching technique illustrating the versatility of the reported method. This patterning methodology represents a significant advancement in enabling nanostructure fabrication within resource-constrained laboratories. The approach requires nothing more than a master mold containing the desired structures, a spin coater, a low-temperature hotplate, and a desktop reactive ion etch tool. [ABSTRACT FROM AUTHOR]

Cephalopod skin is capable of fast color changing enabled by tunable skin transparency as well as structure color. Under this inspiration, herein, a flexible surface with unique hierarchical structure that integrates both transparency change in chemical color (optical scattering) and structure coloration (optical interfering) is developed by harnessing wrinkling instability, thanks to the interfacial Au catalysis in soft lithography. As a result, a hierarchical structure in terms of wrinkled film overlaid by nano‐dome array is obtained in the flexile surface. Experiments find that subject to biaxial strains from 0% to 60%, the hierarchical surface first experiences a transition from nontransparent to transparent owing to the flattening of the wrinkles and then exhibits iridescence structure color shifting from blue to red. The switchable and dynamical tunable mechanochromic characteristics are demonstrated in a smart window, offering potentials for developing flexible devices with optical multiple functionality. [ABSTRACT FROM AUTHOR]

Hydrogels have emerged as prototypical stimuli‐responsive materials with potential applications in soft robotics, microfluidics, tissue engineering, and adaptive optics. To leverage the full potential of these materials, fabrication techniques capable of simultaneous control of microstructure, device architecture, and interfacial stability, that is, adhesion of hydrogel components to support substrates, are needed. A universal strategy for the microfabrication of hydrogel‐based devices with robust substrate adhesion amenable to use in liquid environments would enable numerous applications. This manuscript reports a general approach for the facile production of covalently attached, ordered arrays of microscale hydrogels (microgels) on silicone supports. Specifically, silicone‐based templates are used to: i) drive mechanical assembly of prepolymer droplets into well‐defined geometries and morphologies, and ii) present appropriate conjugation moieties to fix gels in place during photoinitiated crosslinking via a "graft from" polymerization scheme. Automated processing enabled rapid microgel array production for characterization, testing, and application. Furthermore, the stimuli‐responsive microlensing properties of these arrays, via contractile modulated refractive index, are demonstrated. This process is directly applicable to the fabrication of adaptive optofluidic systems and can be further applied to advanced functional systems such as soft actuators and robotics, and 3D cell culture technologies. [ABSTRACT FROM AUTHOR]

Metal halide perovskites have attracted considerable attention for light‐emitting diode (LED) applications due to their desirable optoelectronic properties including high brightness and color purity. However, the performance of blue perovskite LEDs (PeLEDs) remains inferior to their red and green counterparts. Herein, an ionic liquid (IL), specifically 1‐butyl‐3‐methylimidazolium tetrafluoroborate is introduced as the interlayer on the hole transport layer (HTL). This IL demonstrates a strong interaction with the perovskite emissive layer, resulting in effective defect passivation and a shallower valence band maximum. Consequently, nonradiative recombination is reduced, and hole injection is enhanced. Additionally, a soft lithography method employing a transfer process is successfully developed that enables precise micropatterning of the perovskite light‐emitting layer. Through these advancements, the IL‐modified PeLED exhibits pure blue emission at 470 nm with a maximum luminance of 891 cd m−2 and an impressive maximum EQE of 8.3%. Furthermore, the micro PeLED with an IL interlayer achieves a maximum luminance of 400 cd m−2 and a maximum EQE of 3.9%. [ABSTRACT FROM AUTHOR]

Cells are highly sensitive to their geometrical and mechanical microenvironment that directly regulate cell shape, cytoskeleton and organelle, as well as the nucleus morphology and genetic expression. The emerging two-dimensional micropatterning techniques offer powerful tools to construct controllable and well-organized microenvironment for single-cell level investigations with qualitative analysis, cellular standardization, and in vivo environment mimicking. Here, we provide an overview of the basic principle and characteristics of the two most widely-used micropatterning techniques, including photolithographic micropatterning and soft lithography micropatterning. Moreover, we summarize the application of micropatterning technique in controlling cytoskeleton, cell migration, nucleus and gene expression, as well as intercellular communication. [ABSTRACT FROM AUTHOR]

We demonstrated resonance-based detection of magnetic nanoparticles employing novel designs based upon planar (on-chip) microresonators that may serve as alternatives to conventional magnetoresistive magnetic nanoparticle detectors. We detected 130 nm sized magnetic nanoparticle clusters immobilized on sensor surfaces after flowing through PDMS microfluidic channels molded using a 3D printed mold. Two detection schemes were investigated: (i) indirect detection incorporating ferromagnetic antidot nanostructures within microresonators, and (ii) direct detection of nanoparticles without an antidot lattice. Using scheme (i), magnetic nanoparticles noticeably downshifted the resonance fields of an antidot nanostructure by up to 207 G. In a similar antidot device in which nanoparticles were introduced via droplets rather than a microfluidic channel, the largest shift was only 44 G with a sensitivity of 7.57 G/ng. This indicated that introduction of the nanoparticles via microfluidics results in stronger responses from the ferromagnetic resonances. The results for both devices demonstrated that ferromagnetic antidot nanostructures incorporated within planar microresonators can detect nanoparticles captured from dispersions. Using detection scheme (ii), without the antidot array, we observed a strong resonance within the nanoparticles. The resonance's strength suggests that direct detection is more sensitive to magnetic nanoparticles than indirect detection using a nanostructure, in addition to being much simpler. [ABSTRACT FROM AUTHOR]

Demands for micro‐ and nano‐fabrication techniques have been increasing over recent decades due to their foundational importance in fields such as electronics, sensors, displays, biotechnologies, and energy technologies. Still, the rapid and efficient fabrication of complex 3D microstructures has long been a challenge due to the inherent limitations of conventional imprint lithography and the slow fabrication speed of maskless lithography systems using femtosecond lasers. This study introduces a novel lithographic replication method for the rapid replication of intricate 3D microstructures with closed‐loops by leveraging the Poisson effect‐driven lateral deformation of soft molds. Specifically, the suggested technique employs an elastomeric soft mold, engraved with negative cavity parts of the target structure separated by intentional gaps. Lateral deformation of the material allows the separated cavities to assemble for replication of target microstructure and defectless release from the soft mold. In addition to the experimental demonstrations of the proposed method using well‐known materials like polydimethysliloxane (PDMS) for the soft mold and UV‐curable polyurethane acrylate (PUA) for replication, essential considerations such as material selection and master mold design are discussed. The presented method not only broadens the capabilities of imprint lithographic techniques but also holds promise for the large scale, continuous fabrication of complex 3D microstructures.

Abstract Thrombosis is a double-edged sword. Normal thrombus formation within injured blood vessel is an important natural defensive mechanism to prevent excessive bleeding, whereas abnormal thrombus formation leads to critical disease such as stroke or myocardial infarction. One of keys in the pathophysiology mechanism involved in the thrombus formation is acute hemodynamic changes within the vessel lumen, which has been investigated mostly in pre-clinical and clinical studies. However, studies involving animal or human subjects are frequently limited by technical difficulties and requirement of substantial blood volume. Microfluidic systems have emerged as a valuable tool owing to their inherent advantages including minimal sample requirements and rapid analysis capabilities. In this mini review, we present a summary of microfluidic systems designed for thrombosis analysis, encompassing fabrication processes, design, and analysis methods. We also discuss both the potentials and limitations of microfluidic platform for the analysis of thrombus mechanisms.

Dry film photoresists are widely employed to fabricate high-aspect-ratio microstructures, such as molds for microfluidic devices. Unlike liquid resists, such as SU-8, dry films do not require a cleanroom facility, and it is straightforward to prepare uniform and reproducible films as thick as 500 µm. Multilayer patterning, however, can be problematic with dry film resists even though it is critical for a number of microfluidic devices. Layer-to-layer mask alignment typically requires the first layer to be fully developed, making the pattern visible, before applying and patterning the second layer. While a liquid resist can flow over the topography of previous layers, this is not the case with dry film lamination. We found that post-exposure baking of dry film photoresists can preserve a flat topography while revealing an image of the patterned features that is suitable for alignment to the next layer. We demonstrate the use of this technique with two different types of dry film resist to fabricate master molds for a hydrophoresis size-sorting device and a cell chemotaxis device.

Cephalopod skin is capable of fast color changing enabled by tunable skin transparency as well as structure color. Under this inspiration, herein, a flexible surface with unique hierarchical structure that integrates both transparency change in chemical color (optical scattering) and structure coloration (optical interfering) is developed by harnessing wrinkling instability, thanks to the interfacial Au catalysis in soft lithography. As a result, a hierarchical structure in terms of wrinkled film overlaid by nano‐dome array is obtained in the flexile surface. Experiments find that subject to biaxial strains from 0% to 60%, the hierarchical surface first experiences a transition from nontransparent to transparent owing to the flattening of the wrinkles and then exhibits iridescence structure color shifting from blue to red. The switchable and dynamical tunable mechanochromic characteristics are demonstrated in a smart window, offering potentials for developing flexible devices with optical multiple functionality.

This paper presents a novel microfluidic dielectrophoresis (DEP) system to focus and separate cells of similar size based on their structural differences, which is more challenging than separation by size. Because, in this case, the DEP force is only proportional to the polarizabilities of cells, we used live and dead yeast cells as bio-particles to investigate the chip efficiency. Our designed chip consists of three sections. First, we focused on cells at the center of the microchannel by employing a negative DEP phenomenon. After that, cells were separated due to the different deflection from high-electric-field areas. Finally, a novel outlet design was utilized to facilitate separation by increasing the gap between the two groups of cells. The proposed sheath-free design has one inlet for target cell injection requiring only one pump to control the flow rate, which reduces costs and complexity. Successful discrimination of the particles was achieved by using DEP force as a label-free and highly efficient technique. As an accessible and cost-effective method, soft lithography with a 3D-printed resin mold was used to fabricate the microfluidic parts. The microchannel was made of polydimethylsiloxane (PDMS) material that is biocompatible. The electrodes were made of gold due to its biocompatibility and non-oxidation, and a titanium layer was sputtered as the buffer layer for the adhesion of the sputtered gold layer to the glass. A standard microfabrication process was employed to create the electrode pattern. O2 plasma treatment yielded leakage-free bonding between the patterned glass and PDMS structure containing the microfluidic channel. The maximum voltage applied to the electrodes (26 V) was lower than the threshold value for cell electroporation. The simulations and experimental results both confirm the effectiveness of the proposed microfluidic chip. [ABSTRACT FROM AUTHOR]

Herein a versatile and scalable method to prepare periodically corrugated nanophosphor surface patterns displaying strongly polarized and directional visible light emission is demonstrated. A combination of inkjet printing and soft lithography techniques is employed to obtain arbitrarily shaped light emitting motifs. Such predesigned luminescent drawings, in which the polarization and angular properties of the emitted light are determined and finely tuned through the surface relief, can be used as anti‐counterfeiting labels, as these two specific optical features provide additional means to identify any unauthorized or forged copy of the protected item. The potential of this approach is exemplified by processing a self‐standing photoluminescent quick response code whose emission is both polarized and directionally beamed. Physical insight of the mechanism behind the directional out‐coupled photoluminescence observed is provided by finite‐difference time‐domain calculations. [ABSTRACT FROM AUTHOR]

Hydroxypropyl cellulose (HPC) photonic films with ordered surface arrays were successfully prepared by double-imprint soft lithography, doping and regulation of cellulose nanocrystals (CNC) can improve their optical and mechanical properties. Furthermore, SiO 2 @PDA was loaded on the substrate to help prepare highly saturated plasma film by in-situ reduction of Ag/Au nanoparticles, which showed high SERS activity and sensitivity, stability and reproducibility. [Display omitted] Inspired by ordered photonic crystals and structural color materials in nature, we successfully prepared hydroxypropyl cellulose (HPC) photonic films with ordered surface arrays by double-imprint soft lithography. Then we introduced another important material of the cellulose family, cellulose nanocrystals (CNC), which has liquid crystal nature and birefringent properties of the particles, into the system to realize the single-point shrinkage of the film array and the control of structural color. Through multi-component doping and concentration control, we further optimized the multi-scale structure of the materials, and obtained HPC/CNCs composite photonic films with excellent properties in color, stability and flexibility, whose elastic modulus and tensile properties are significantly higher than those of single-component. Further loading of SiO 2 @PDA enhances the color saturation and realizes the in-situ reduction of metal ions on the film surface. This plasma film can track a variety of substances with high sensitivity and long-term stability, showing potential application prospects in the field of surface-enhanced Raman scattering (SERS), which provides a potential possibility for chiral structures to be used in the field of biosensor detection and circularly polarized luminescence. [ABSTRACT FROM AUTHOR]

Microfluidic post-array devices have the potential to generate quasi-monodisperse emulsion droplets with high throughput and dispersed phase fractions by splitting droplets with regularly arranged posts. However, the lack of understanding of post-array devices makes it challenging to predict droplet size and quantitatively evaluate the influence of post geometry, hindering their widespread application. Therefore, we investigated the characteristics of droplet breakup through a post array using a series of devices with sheath-flow configurations, in which the dispersed and continuous flow rates could be flexibly tuned. Using a poly(dimethylsiloxane)–glass device fabricated via soft lithography, we found that the volume ratio of the dispersed phase to the continuous phase significantly affects the droplet size, even when the viscosity ratio is close to one. For the first time, we demonstrated that the effective capillary number calculated from the emulsion viscosity and effect of the dispersed phase fraction consistently describes various experimental results. Furthermore, our flow observations and droplet diameter measurement showed two breakup modes: the size-constant obstruction and shear-induced modes with a power-law correlation similar to droplet splitting in a T-junction. Thus, the power-law correlation in microfluidic droplet splitting successfully expresses the droplet generation characteristics in post-array devices. A combination of effective viscosity correction and curve fitting allowed us to evaluate the influence of the material and post-geometry on droplet generation characteristics. This study contributes to the understanding of droplet breakup in post-array devices and extends their unique droplet generation properties to include high-throughput, high-fraction, robust, and continuous emulsification processes. [ABSTRACT FROM AUTHOR]

This literature review emphasizes the impact of ethyl acetate organic solvent as surface treatment agent for 3-dimentional (3D) printed polymethyl methacrylate denture base and silicone soft liner on enhancing the strength of bonding of these materials. Over time, Denture soft liner materials have appeared as important components in prosthodontics, offering enhanced comfort, tissue adaptation for denture wearers and restore the inflamed and distorted mucosa. It is commonly agreed that the main drawback is debonding of the lining material from the 3D printed denture base. Therefore, there is a need for enhancing the strength of bonding of these materials [ABSTRACT FROM AUTHOR]

Chemotherapeutic drugs such as paclitaxel and vinblastine interact with microtubules and thus induce complex cell states of mitosis arrest at the G2/M phase followed by apoptosis dependent on drug exposure time and concentration. Microfluidic impedance cytometry (MIC), as a label-free and high-throughput technology for single-cell analysis, has been applied for viability assay of cancer cells post drug exposure at fixed time and dosage, yet verification of this technique for varied tumor cell states after anticancer drug treatment remains a challenge. Here we present a novel MIC device and for the first time perform impedance cytometry on carcinoma cells exhibiting progressive states of G2/M arrest followed by apoptosis related to drug concentration and exposure time, after treatments with paclitaxel and vinblastine, respectively. Our results from impedance cytometry reveal increased amplitude and negative phase shift at low frequency as well as higher opacity for HeLa cells under G2/M mitotic arrest compared to untreated cells. The cells under apoptosis, on the other hand, exhibit opposite changes in these electrical parameters. Therefore, the impedance features differentiate the HeLa cells under progressive states post anticancer drug treatment. We also demonstrate that vinblastine poses a more potent drug effect than paclitaxel especially at low concentrations. Our device is fabricated using a unique sacrificial layer-free soft lithography process as compared to the existing MIC device, which gives rise to readily aligned parallel microelectrodes made of silver-PDMS embedded in PDMS channel sidewalls with one molding step. Our results uncover the potential of the MIC device, with a fairly simple and low-cost fabrication process, for cellular state screening in anticancer drug therapy. [ABSTRACT FROM AUTHOR]

Thrombosis is a double-edged sword. Normal thrombus formation within injured blood vessel is an important natural defensive mechanism to prevent excessive bleeding, whereas abnormal thrombus formation leads to critical disease such as stroke or myocardial infarction. One of keys in the pathophysiology mechanism involved in the thrombus formation is acute hemodynamic changes within the vessel lumen, which has been investigated mostly in pre-clinical and clinical studies. However, studies involving animal or human subjects are frequently limited by technical difficulties and requirement of substantial blood volume. Microfluidic systems have emerged as a valuable tool owing to their inherent advantages including minimal sample requirements and rapid analysis capabilities. In this mini review, we present a summary of microfluidic systems designed for thrombosis analysis, encompassing fabrication processes, design, and analysis methods. We also discuss both the potentials and limitations of microfluidic platform for the analysis of thrombus mechanisms. [ABSTRACT FROM AUTHOR]

Rapid technological advancements have led to increased demands for sensors. Hence, high performance suitable for next-generation technology is required. As sensing technology has numerous applications, various materials and patterning methods are used for sensor fabrication. This affects the characteristics and performance of sensors, and research centered specifically on these patterns is necessary for high integration and high performance of these devices. In this paper, we review the patterning techniques used in recently reported sensors, specifically the most widely used capacitive sensors, and their impact on sensor performance. Moreover, we introduce a method for increasing sensor performance through three-dimensional (3D) structures. [ABSTRACT FROM AUTHOR]

Embryonic stem cell (ESC)-derived aggregates, called embryoid bodies (EBs), are powerful in vitro models used to study human development and disease. However, the cost-effective and large-scale production of homogeneous EBs still remains a challenge. Here, we report a rapid, straightforward method for fabricating closely arrayed deep concave microwells, enabling the mass production of uniform EBs from single cell suspensions. By simply combining micromilling, caramel replica molding, and thermal reflow, we generate convex micromolds with high aspect ratios and excellent surface smoothness. Benefitting from the nature of reflow, this method can produce rounded bottom polydimethylsiloxane (PDMS) microwells, which are not easily achieved with standard soft lithography techniques but critical to producing spherical EBs. To achieve optimal concave microwells, we investigated the effect of thermal reflow temperature and time on the surface smoothness and roundness of the finished microwells. In addition, to further improve the utility of this method, we also investigated the effect of microwell aspect ratio (AR) on the loss of EBs during medium manipulation. The capability of this deep concave microwell system was validated by rapidly generating a large number of human embryonic stem cell (hESC)-derived EBs and then efficiently differentiating them into a cardiac lineage. The proposed fabrication method and deep concave microwell platform are highly practical, and thus will benefit the mass production of EBs for potential tissue regeneration and cell therapy applications. [ABSTRACT FROM AUTHOR]

Most existing multi-channel spectrometers are constructed by physically stacking single-channel spectrometers, resulting in their large size, high weight, and limited number of channels. Therefore, their miniaturization is urgently needed. In this paper, a microlens array grating is designed for miniature multi-channel spectrometers. A transmissive element integrating microlens arrays and gratings, the MLAG, enables simultaneous focusing and dispersion. Using soft lithography, the MLAG was fabricated with a deviation of less than 2.2%. The dimensions are 10 mm × 10 mm × 4 mm with over 2000 available units. The MLAG spectrometer operates in the 400–700 nm wavelength range with a resolution of 6 nm. Additionally, the designed MLAG multi-channel spectrometer is experimentally verified to have independently valid cells that can be used in multichannel spectrometers. The wavelength position repeatability deviation of each cell is about 0.5 nm, and the repeatability of displacement measurements by the chromatic confocal sensor with the designed MLAG multi-channel spectrometer is less than 0.5 μm. [ABSTRACT FROM AUTHOR]

In the dynamic domain of chiroptical technologies, it is imperative to engineer emitters endowed with circularly polarized luminescence (CPL) properties. This research demonstrates an advancement by employing a combined top‐down and bottom‐up strategy for the simultaneous amplification of photoluminescence quantum yield (Φ) and the luminescence dissymmetry factor (glum). Square‐planar Pt(II) complexes form helical assemblies, driven by torsional strain induced by bis(nonyl) chains. Integration of chiral anions leads these assemblies to prefer distinct helical sense. This arrangement activates the metal‐metal‐to‐ligand charge transfer (MMLCT) transition that is CPL‐active, with Φ and |glum| observing an upswing contingent on the charge number and aryl substituents in chiral anions. Utilizing the soft‐lithographic micromolding in capillaries technique, we could fabricate exquisitely‐ordered, one‐dimensional co‐assemblies to achieve the metrics to Φ of 0.32 and |glum| of 0.13. Finally, our spectroscopic research elucidates the underlying mechanism for the dual amplification, making a significant stride in the advancement of CPL‐active emitters. [ABSTRACT FROM AUTHOR]

Bacterial adhesion to the surface of materials is the first step in biofilm formation, which will lead to conditions that may compromise the health status of patients. Recently, polydopamine (PDA) has been proposed as an antibacterial material. Therefore, the objective of the current work was to assess and compare the adhesion of Streptococcus mutans to the surface of poly(methyl methacrylate) (PMMA) discs that were modified using PDA following a biomimetic approach versus smooth PDA-coated PMMA surfaces. In addition, an assessment of the growth inhibition by PDA was performed. PMMA discs were manufactured and polished; soft lithography, using the topography from the Crocosmia aurea leaf, was used to modify their surface. PDA was used to smooth-coat PMMA discs by dip-coating. The growth inhibition was measured using an inhibition halo. The surfaces were characterized by means of atomic force microscopy (AFM), the contact angle (CA), and Fourier-transform infrared spectroscopy (FTIR). Polydopamine exhibited a significant antibacterial effect when used directly on the S. mutans planktonic cells, but such an effect was not as strong when modifying the PMMA surfaces. These results open the possibility of using polydopamine to reduce the adhesion and growth of S. mutans, which might have important consequences in the dental field. [ABSTRACT FROM AUTHOR]

Wafer-scale nanoribbon field-effect transistor (FET) biosensors fabricated by straightforward top-down processes are demonstrated as sensing platforms with high sensitivity to a broad range of biological targets. Nanoribbons with 350 nm widths (700 nm pitch) were patterned by chemical lift-off lithography using high-throughput, low-cost commercial digital versatile disks (DVDs) as masters. Lift-off lithography was also used to pattern ribbons with 2 μm or 20 μm widths (4 or 40 μm pitches, respectively) using masters fabricated by photolithography. For all widths, highly aligned, quasi-one-dimensional (1D) ribbon arrays were produced over centimeter length scales by sputtering to deposit 20 nm thin-film In2O3 as the semiconductor. Compared to 20 μm wide microribbons, FET sensors with 350 nm wide nanoribbons showed higher sensitivity to pH over a broad range (pH 5 to 10). Nanoribbon FETs functionalized with a serotonin-specific aptamer demonstrated larger responses to equimolar serotonin in high ionic strength buffer than those of microribbon FETs. Field-effect transistors with 350 nm wide nanoribbons functionalized with single-stranded DNA showed greater sensitivity to detecting complementary DNA hybridization vs 20 μm microribbon FETs. In all, we illustrate facile fabrication and use of large-area, uniform In2O3 nanoribbon FETs for ion, small-molecule, and oligonucleotide detection where higher surface-to-volume ratios translate to better detection sensitivities.

A rational design and fabrication method is proposed for fabricating polymeric directional droplet sliding surfaces inspired by butterfly wing microline arrays. The bioinspired structures are fabricated using a simple and well‐designed process that combines the conventional micro‐electromechanical system process with subsequent soft lithography. Three criteria to avoid fabrication errors during silicon mold production are suggested. The fabricated silicon master serves as a reliable and robust semi‐permanent mold for polymeric replication, resulting in bioinspired surfaces with high fidelity. The successfully fabricated bioinspired fabricated structure surface has a re‐entrant shape line structure and exhibits directional omniphobic properties while maintaining transparency. The fabricated surface is found to transport droplets in the direction where microlines are formed without wetting by various droplets, including water and oil. The results show that this surface can be applied to various fields. This study has implications for the development of artificial surfaces inspired by nature for various fields, including microfluidics, biotechnology, and energy‐harvesting devices. [ABSTRACT FROM AUTHOR]

We describe a method for fragmenting, in-situ, surface-adsorbed and immobilized DNAs on polymethylmethacrylate(PMMA)-coated silicon substrates using microfluidic delivery of the cutting enzyme DNase I. Soft lithography is used to produce silicone elastomer (Sylgard 184) gratings which form microfluidic channels for delivery of the enzyme. Bovine serum albumin (BSA) is used to reduce DNase I adsorption to the walls of the microchannels and enable diffusion of the cutting enzyme to a distance of 10mm. Due to the DNAs being immobilized, the fragment order is maintained on the surface. Possible methods of preserving the order for application to sequencing are discussed. [ABSTRACT FROM AUTHOR]

Machine learning has recently been introduced in the context of droplet microfluidics to simplify the process of droplet formation, which is usually controlled by a variety of parameters. However, the studies introduced so far have mainly focused on droplet size control using water and mineral oil in microfluidic devices fabricated using soft lithography or rapid prototyping. This approach negated the applicability of machine learning results to other types of fluids more relevant to biomedical applications, while also preventing users that do not have access to microfluidic fabrication facilities to take advantage of previous findings. There are a number of different algorithms that could be used as part of a data driven approach, and no clear comparison has been previously offered among multiple machine learning architectures with respect to the predictions of flow rate values and generation rate. We here employed machine learning to predict the experimental parameters required for droplet generation in three commercialized microfluidic flow-focusing devices using phosphate buffer saline and biocompatible fluorinated oil as dispersed and continuous liquid phases, respectively. We compared three different machine learning architectures and established the one leading to more accurate predictions. We also compared the predictions with a new set of experiments performed at a different day to account for experimental variability. Finally, we provided a proof of concept related to algae encapsulation and designed a simple app that can be used to generate accurate predictions for a given droplet size and generation rate across the three commercial devices. [ABSTRACT FROM AUTHOR]

Recent trends of miniaturization and densely packed circuits have necessitated the development of novel cooling methods, especially for emerging fields like flexible microelectronics, biotechnology, and nanotechnology. A polydimethylsiloxane (PDMS) based microchannel flow boiling heat sink can be used for these applications due to its unique properties as such as unique mechanical properties, biocompatibility, optical transparency, etc. PDMS microchannels are fabricated using soft lithography techniques, which involve using a mould to pattern the PDMS material. The mould is created using photolithography, and the PDMS is poured over the mould and cured to create the microchannels. In this study, an effort is made to compare the flow and heat transfer performance of a PDMS microchannel heat sink with different channel shapes, i.e. straight and diverging microchannel heat sinks for different heat flux and mass flux conditions. The PDMS microchannel was fabricated using the soft lithography technique and a flexible laser-induced graphene heater was fabricated and integrated with the developed PDMS microchannel to act as a heat source. Experimentally, the parameters like bubble pattern, pressure drop, exit vapour quality, and corresponding heat transfer coefficient were determined at varying mass and heat flux ranging from 19 to 114 kg m−2s−1 and from 13.3 to 156.6 kW m−2 respectively for both the microchannels. It was observed that the flow in the diverging microchannel is more stable and has a 13% higher heat transfer coefficient value compared to the straight microchannel under similar conditions. Further, a 3D numerical study was carried out to corroborate and elaborate on the results. The heat transfer, flow characteristics, and bubble pattern results show an excellent agreement with experimental results. This work has significant relevance in designing flexible microchannel heat sinks. [ABSTRACT FROM AUTHOR]

Traditional goal of microfabrication was to limitedly construct nano- and micro-geometries on silicon or quartz wafers using various semiconductor manufacturing technologies, such as photolithography, soft lithography, etching, deposition, and so on. However, recent integration with biotechnologies has led to a wide expansion of microfabrication. In particular, many researchers studying pharmacology and pathology are very interested in producing in vitro models that mimic the actual intestine to study the effectiveness of new drug testing and interactions between organs. Various bio–microfabrication techniques have been developed while solving inherent problems when developing in vitro micromodels that mimic the real large intestine. This intensive review introduces various bio–microfabrication techniques that have been used, until recently, to realize two-dimensional and three-dimensional biomimetic experimental models. Regarding the topic of gut chips, two major review subtopics and two-dimensional and three-dimensional gut chips were employed, focusing on the membrane-based manufacturing process for two-dimensional gut chips and the scaffold-based manufacturing process for three-dimensional gut chips, respectively. [ABSTRACT FROM AUTHOR]