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We present measurements of friction coefficient of lubricated laser surface textured (LST) microstructures with two different geometries. The former is made of a square lattice of microholes; the latter is constituted by a series of microgrooves. We analyze sliding velocities spanning more than two orders of magnitude to cover the entire range from the boundary to the hydrodynamic regime. In all cases, the interfacial pressure is limited to values (relevant to particular manufacturing processes) which allow to neglect macroscopic elastic deformations, piezo-viscosity and oil compressibility effects. The measured Stribeck curves data are compared with those obtained for the flat control surface and show that the regular array of microholes allows to reduce friction over the entire range of lubrication regimes with a decrease of about 50 % in the hydrodynamic regime. On the contrary, the parallel microgrooves lead to an increase of friction compared to the flat control surface with a maximum increase of about 80-100 % in the mixed lubrication regime. These remarkably opposite friction results are then explained with the aid of numerical simulations. Our findings confirm that LST may have cutting edge applications in engineering, not only in classical applications (e.g.; to reduce piston-ring friction losses in internal combustion engines) but also, in particular, in technological processes, such as hydroforming, superplastic forming, where the mapping of the frictional properties of the mold has a crucial role in determining the final properties of the mechanical component. © 2012 Springer Science+Business Media New York.

Lab-on-chips (LoCs) are microsystems capable of manipulating small amounts of fluids in microfluidic channels. They have a huge application potential, from basic science to chemical synthesis and point-of-care medical analysis. Polymers are rapidly emerging as the material of choice for LoC production, due to the low substrate cost and ease of processing. Two breakthroughs that could promote LoC diffusion are: (i) a microfabrication technology with low-cost rapid prototyping capabilities; (ii) an integrated on-chip optical detection system. In this project we propose the use of femtosecond lasers and microinjection moulding as a novel highly-flexible microfabrication platform for polymeric LOCs with integrated optical detection, for the realization of low-cost and truly portable biophotonic microsystems. In this project we target the relevant application of LoCs to non-invasive contactless mechanical phenotyping of single cancer cells.

Copper-chitosan (Cu-CS) nanoantimicrobials are a novel class of bioactive agents, providing enhanced and synergistic efficiency in the prevention of biocontamination in several application fields, from food packaging to biomedical. Femtosecond laser pulses were here exploited to disrupt a Cu solid target immersed into aqueous acidic solutions containing different CS concentrations. After preparation, Cu-CS colloids were obtained by tuning both Cu/CS molar ratios and laser operating conditions. As prepared Cu-CS colloids were characterized by Fourier transform infrared spectroscopy (FTIR), to study copper complexation with the biopolymer. X-ray photoelectron spectroscopy (XPS) was used to elucidate the nanomaterials’ surface chemical composition and chemical speciation of the most representative elements. Transmission electron microscopy was used to characterize nanocolloids morphology. For all samples, ξ-potential measurements showed highly positive potentials, which could be correlated with the XPS information. The spectroscopic and morphological characterization herein presented outlines the characteristics of a technologically-relevant nanomaterial and provides evidence about the optimal synthesis parameters to produce almost monodisperse and properly-capped Cu nanophases, which combine in the same core-shell structure two renowned antibacterial agents.

In-process monitoring and feedback control are fundamental actions for stable and good quality laser welding process. In particular, penetration depth is one of the most critical features to be monitored. In this research, overlap welding of stainless steel is investigated to stably reproduce a fixed penetration depth using both CO 2 and Nd:YAG lasers. Plasma electron temperatures of Fe(I) and Cr(I) are evaluated as in process monitoring using the measurement of intensities of emission lines with fast spectrometers. The sensor system is calibrated using a quantitative relationship between electron temperature and penetration depth in different welding conditions. Finally closed loop control of the weld penetration depth is implemented by acquiring the electron temperature value and by adjusting the laser power to maintain a pre-set penetration depth. A PI controller is successfully used to stabilize the electron temperature around the set point corresponding to the right penetration depth starting from a wrong value of any initial laser power different than the set point. Optical inspection of the weld surface and macroscopic analyses of cross sections verify the results obtained with the proposed closed-loop system based on a spectroscopic controller and confirms the reliability of our system.

A method for on-line monitoring of the joint penetration depth is reported, based on the spectroscopic analysis of the optical emission collected from laser–metal interaction zone. This technique has been applied to quite diverse welding procedures (c.w. CO2 laser, cw fiber laser and pulsed Nd:YAG laser) of stainless steel plates. Although the acquired spectra reveal different characteristics according to the employed laser source, a discrete contribution of several iron lines can be highlighted in both types of investigated welding processes. Starting from the measurement of the intensities of those lines it is possible to calculate the plasma electron temperature, which was found to decrease as far as the laser power is enhanced together with the penetration depth, in static as well as dynamic conditions. Such a behavior does not correspond to a real decrease of the plasma plume temperature but has to be ascribed to the position of the optical collimator collecting light only from the top of the keyhole. Indeed, for deeper penetrations the hottest core of the plume moves down into the vaporized capillary so that the plasma temperature measured on top of the keyhole appears lower at higher incident powers. The electron temperature signal could be useful for the development of a feedback loop system of the laser power to control the weld penetration depth.

We report on the instantaneous detection of the ablation rate as a function of depth during ultrafast microdrilling of metal targets. The displacement of the ablation front has been measured with a sub-wavelength resolution using an all-optical sensor based on the laser diode self-mixing interferometry. The time dependence of the laser ablation process within the depth of aluminum and stainless steel targets has been investigated to study the evolution of the material removal rate in high aspect-ratio micromachined holes.

The impact of quantum cascade lasers (QCLs) intrinsically high sensitivity to external optical feedback intended for sensing applications such as in-line ablation rate measurements is experimentally demonstrated. We developed a QCL-based sensor to assess the voltage modulation at the laser terminals induced by fast displacement of the ablation front during the process. This work shows that the detection range of our diagnostic system is only limited by the emission wavelength of the QCL probe source and the capability to measure ablation rates as high as 160 nm/pulse was reported. This sensing technique can be employed with the whole class of quantum cascade lasers, whose emission spans from mid-IR to THz spectral region, thus enabling the extension of its applications to ultra-fast laser ablation processes.

In-process monitoring and feedback control are fundamental actions for stable and good quality laser welding process. In particular, penetration depth is one of the most critical features to be monitored. In this research, overlap welding of stainless steel is investigated to stably reproduce a fixed penetration depth using both CO2 and Nd:YAG lasers. Plasma electron temperatures of Fe(I) and Cr(I) are evaluated as in process monitoring using the measurement of intensities of emission lines with fast spectrometers. The sensor system is calibrated using a quantitative relationship between electron temperature and penetration depth in different welding conditions. Finally closed loop control of the weld penetration depth is implemented by acquiring the electron temperature value and by adjusting the laser power to maintain a pre-set penetration depth. A PI controller is successfully used to stabilize the electron temperature around the set point corresponding to the right penetration depth starting from a wrong value of any initial laser power different than the set point. Optical inspection of the weld surface and macroscopic analyses of cross sections verify the results obtained with the proposed closed-loop system based on a spectroscopic controller and confirms the reliability of our system.

A new type of nanomaterial has been developed as antibacterial additive for food packaging applications. This nanocomposite is composed of copper nanoparticles embedded in polylactic acid, combining the antibacterial properties of copper nanoparticles with the biodegradability of the polymer matrix. Metal nanoparticles have been synthesised by means of laser ablation, a rising and easy route to prepare nanostructures without any capping agent in a liquid environment. As prepared, nanoparticle suspensions have been easily mixed to a polymer solution. The resulting hybrid solutions have been deposited by drop casting, thus obtaining self-standing antibacterial packages. All samples have been characterized by UV–Vis spectroscopy, X-ray photoelectron spectroscopy and electro-thermal atomic absorption spectroscopy. Ion release data have been matched with bioactivity tests performed by Japanese Industrial Standard (JIS) method (JIS Z 2801:2000) against Pseudomonas spp., a very common Gram-negative microbial group able to proliferate in processed food.

We studied the laser ablation dynamics of steel in the thermal regime both experimentally and theoretically. The real-time monitoring of the process shows that the ablation rate depends on laser energy density and ambient pressure during the exposure time. We demonstrated that the ablation efficiency can be enhanced when the pressure is reduced with respect to the atmospheric pressure for a given laser fluence, reaching an upper limit despite of high-vacuum conditions. An analytical model based on the Hertz-Knudsen law reproduces all the experimental results.

Copper-containing nanomaterials have been developed as antimicrobial additives for food packaging applications. These nano-antimicrobials are composed of copper nanoparticles (CuNPs) embedded in poly-lactic acid (PLA), which has been selected as a biodegradable polymer matrix. Copper nanostructures have been synthesized by laser ablation following two different protocols: (I) one-pot synthesis in presence of PLA and (II) in absence of polymer matrix. In the latter route, the as prepared CuNPs suspension has been subsequently mixed to a PLA solution. The resulting dispersions have been directly drop-cast on several substrates. Nanoantimicrobials have been characterized by UV-Vis and x-ray photoelectron spectroscopies, and transmission electron microscopy. The kinetics of copper release in aqueous solution from antimicrobial nanomaterials have been studied by means of Electro-Thermal Atomic Absorption Spectroscopy. Finally, preliminary biological tests have been performed on Pseudomonas species by JIS methods (Japanese Industrial Standard, JIS Z 2801:2000).

The recent development of ultrafast laser ablation technology in precision micromachining has dramatically increased the demand for reliable and real-time detection systems to characterize the material removal process. In particular, the laser percussion drilling of metals is lacking of non-invasive techniques able to monitor into the depth the spatial- and time-dependent evolution all through the ablation process. To understand the physical interaction between bulk material and high-energy light beam, accurate in-situ measurements of process parameters such as the penetration depth and the removal rate are crucial. We report on direct real time measurements of the ablation front displacement and the removal rate during ultrafast laser percussion drilling of metals by implementing a contactless sensing technique based on optical feedback interferometry. High aspect ratio micro-holes were drilled onto steel plates with different thermal properties (AISI 1095 and AISI 301) and Aluminum samples using 120-ps/110-kHz pulses delivered by a microchip laser fiber amplifier. Percussion drilling experiments have been performed by coaxially aligning the diode laser probe beam with the ablating laser. The displacement of the penetration front was instantaneously measured during the process with a resolution of 0.41 μm by analyzing the sawtooth-like induced modulation of the interferometric signal out of the detector system.

The in-process monitoring and real-time control of the penetration depth during laser welding is evaluated. An optical collimator collects the optical emission for measurement with a fast spectrometer. The sensor data are used to calculate the electron temperature and subsequently to determine the weld quality of overlap welds in AISI 304 stainless steel sheets performed both with CW Nd:YAG and CO2 lasers. A PI-controller adjusts the laser power aiming at a constant penetration depth and has been tested for Nd:YAG laser welding. Optical inspection of the weld verifies the results obtained with the proposed closed-loop system of spectroscopic sensor and controller.

Direct real-time measurements of the penetration depth during laser micromachining has been demonstrated by developing a novel ablation sensor based on laser diode feedback interferometry. Percussion drilling experiments have been performed by focusing a 120-ps pulsed fiber laser onto metallic targets with different thermal conductivity. In-situ monitoring of the material removal rate was achieved by coaxially aligning the beam probe with the ablating laser. The displacement of the ablation front was revealed with sub-micrometric resolution by analyzing the sawtooth-like induced modulation of the interferometric signal out of the detector system.

High-energy ultra-short pulse laser ablation is a fast-growing technology in precision laser micromachining of transparent as well as opaque materials. Accurate in-situ measurements of physical parameters such as the penetration depth and the removal rate are crucial to fully characterize the ultrafast laser-material interactions [1–5]. Nonetheless, the laser drilling is still lacking of a real-time technique able to monitor and control the spatial- and time-dependent evolution of the hole-depth in metallic plates.

Recent developments in laser joining show the applicability of spectral analysis of the plasma plume emission to monitor and control the quality of weld. The analysis of the complete spectra makes it possible to measure specific emission lines which reveal information about the welding process. The subsequent estimation of the electron temperature can be correlated with the quality of the corresponding weld seam. A typical quality parameter, for laser welds of stainless steel, is the achieved penetration depth of the weld. Furthermore adequate gas shielding of the welds has to be provided to avoid seam oxidation . In this paper monitoring and real-time control of the penetration depth during laser welding is demonstrated. Optical emissions in the range of 400nm and 560nm are collected by a fast spectrometer. The sensor data are used to determine the weld quality of overlap welds in AISI 304 stainless steel sheets performed both with CW Nd:YAG and CO2 lasers. A PI-controller adjusts the laser power aiming at a constant penetration. Optical inspection of the weld surface and microscopic analysis of weld cross sections were used to verify the results obtained with the proposed closed-loop system of spectroscopic sensor and controller.

Despite its advantages with respect to precision, ultrashort pulse micromachining often suffers from a low processing speed. We will discuss the opportunities for high repetition rate and high average power ultrafast fiber lasers to overcome these problems. © OSA / FILAS 2011.

We demonstrate that a non-invasive sensing technique based on optical feedback interferometry is capable to instantaneously measure the ablation front displacement and the removal rate during ultrafast laser percussion drilling of metallic plates. The sawtooth-like modulation of the interferometric signal out of the detecting sensor has been analyzed to reveal the time dependence of the removal depth with sub-micrometric resolution. Various dynamic factors related to the influence of laser pulse duration and peak energy have been assessed by in-situ spatial- and time-dependent characterization all through the ablation process. The importance of real-time measurement of the ablation rate is crucial to improve the basic understanding of ultrafast laser-material interactions. Moreover, the detection system results high-sensitive, compact, and easily integrable in most industrial workstations, enabling the development of on-line control to improve the ablation efficiency and the quality of laser micro-machining processes.We demonstrate that a non-invasive sensing technique based on optical feedback interferometry is capable to instantaneously measure the ablation front displacement and the removal rate during ultrafast laser percussion drilling of metallic plates. The sawtooth-like modulation of the interferometric signal out of the detecting sensor has been analyzed to reveal the time dependence of the removal depth with sub-micrometric resolution. Various dynamic factors related to the influence of laser pulse duration and peak energy have been assessed by in-situ spatial- and time-dependent characterization all through the ablation process. The importance of real-time measurement of the ablation rate is crucial to improve the basic understanding of ultrafast laser-material interactions. Moreover, the detection system results high-sensitive, compact, and easily integrable in most industrial workstations, enabling the development of on-line control to improve the ablation efficiency and the quality of laser micro-machini...

We demonstrate that diode laser self-mixing interferometry can be exploited to instantaneously measure the ablation front displacement and the laser ablation rate during ultrafast microdrilling of metals. The proof of concept was obtained using a 50-μm-thick stainless steel plate as the target, a 120 ps/110 kHz microchip fiber laser as the machining source, and an 823 nm diode laser with an integrated photodiode as the probe. The time dependence of the hole penetration depth was measured with a 0.41 µm resolution.

An experimental investigation is presented on the ultrashort pulse laser drilling of different metals with diverse thermal properties in the high repetition rate and high average power regime. An Ytterbium-doped fiber CPA system was used, providing pulse energies and repetition rates up to 70 µJ and 1 MHz, respectively. It has been found that at a few hundred kilohertz particle shielding causes a decrease of the ablation rate, depending on the pulse energy. At higher repetition rates, the heat accumulation effect overbalances particle shielding, but significant melt ejection affects the hole quality. The influence, in this regime, of pulse duration (800 fs to 19 ps) and wavelength (1030 nm and 515 nm) on the drilling efficiency and on the achievable precision have been further experimentally studied.An experimental investigation is presented on the ultrashort pulse laser drilling of different metals with diverse thermal properties in the high repetition rate and high average power regime. An Ytterbium-doped fiber CPA system was used, providing pulse energies and repetition rates up to 70 µJ and 1 MHz, respectively. It has been found that at a few hundred kilohertz particle shielding causes a decrease of the ablation rate, depending on the pulse energy. At higher repetition rates, the heat accumulation effect overbalances particle shielding, but significant melt ejection affects the hole quality. The influence, in this regime, of pulse duration (800 fs to 19 ps) and wavelength (1030 nm and 515 nm) on the drilling efficiency and on the achievable precision have been further experimentally studied.

We investigate the microdrilling of metals (stainless steel, copper and tungsten) for two different wavelengths, 1030 nm and 515 nm, in the regime of femtosecond laser pulses. An ytterbium-doped fibre CPA system provides high pulse energies (up to 70 ?J) and high repetition rates (up to 800 kHz), corresponding to high average powers of about 50 W, for this experimental study. © 2010 Springer-Verlag.

We report the realization of an evanescently coupled laser-written type II array in χ-cut Lithium niobate. Certain processing parameters allow evanescent fields to extend beyond the regions of damage, while still increasing the index sufficiently to guide light. An array consisting of eleven coupled waveguides was fabricated. Coupling was evaluated by observing discrete diffraction patterns of single waveguide excitations at various array sites. Homogeneous coupling was verified within the array, while the outermost guides are slightly detuned due to being formed by just one damage structure.

We present an experimental study of the drilling of metal targets with ultrashort laser pulses with pulse durations from 800 fs to 19 ps at repetition rates up to 1 MHz, average powers up to 70 Watts, using an Ytterbium-doped fiber CPA system. Particle shielding and heat accumulation have been found to influence the drilling efficiency at high repetition rates. Particle shielding causes an increase in the number of pulses for breakthrough. It occurs at a few hundred kHz, depending on the pulse energy and duration. The heat accumulation effect is noticed at higher repetition rates. Although it overbalances the particle shielding thus making the drilling process faster, heat accumulation is responsible for the formation of a large amount of molten material that limits the hole quality. The variations of the pulse duration reveal that heat accumulation starts at higher repetition rates for shorter pulse lengths. This is in agreement with the observed higher ablation efficiency with shorter pulse duration. Thus, the shorter pulses might be advantageous if highest precision and processing speed is required.

We report on an ytterbium-doped fiber CPA system delivering millijoule energy 800fs pulses at high repetition rates and average powers exceeding 100 W. A micromachining application and average power scaling potential are also presented.

The influence of pulse duration on the laser drilling of metals at repetition rates of up to 1 MHz and average powers of up to 70 W has been experimentally investigated using an ytterbium-doped-fiber chirped-pulse amplification system with pulses from 800 fs to 19 ps. At a few hundred kilohertz particle shielding causes an increase in the number of pulses for breakthrough, depending on the pulse energy and duration. At higher repetition rates, the heat accumulation effect overbalances particle shielding, but significant melt ejection affects the hole quality. Using femtosecond pulses, heat accumulation starts at higher repetition rates, and the ablation efficiency is higher compared with picosecond pulses. (C) 2009 Optical Society of America

We present an experimental study on the drilling of metal targets with ultrashort laser pulses at high repetition rates (from 50 kHz up to 975 kHz) and high average powers (up to 68 Watts), using an ytterbium-doped fiber CPA system. The number of pulses to drill through steel and copper sheets with thicknesses up to 1 mm have been measured as a function of the repetition rate and the pulse energy. Two distinctive effects, influencing the drilling efficiency at high repetition rates, have been experimentally found and studied: particle shielding and heat accumulation. While the shielding of subsequent pulses due to the ejected particles leads to a reduced ablation efficiency, this effect is counteracted by heat accumulation. The experimental data are in good qualitative agreement with simulations of the heat accumulation effect and previous studies on the particle emission. However, for materials with a high thermal conductivity as copper, both effects are negligible for the investigated processing parameters. Therefore, the full power of the fiber CPA system can be exploited, which allows to trepan high-quality holes in 0.5mm-thick copper samples with breakthrough times as low as 75 ms. (c) 2008 Optical Society of America.

An optical sensor for real-time monitoring of laser welding based on a spectroscopic study of the optical emission of plasma plumes has been developed. The welding plasma's electron temperature was contemporarily monitored for three of the chemical species that constitute the plasma plume by use of related emission lines. The evolution of electron temperature was recorded and analyzed during several welding procedures carried out under various operating conditions. A clear correlation between the mean value and the standard deviation of the plasma's electron temperature and the quality of the welded joint has been found. We used this information to find optimal welding parameters and for real-time detection of weld defects such as crater formation, lack of penetration, weld disruptions, and seam oxidation.

We report on thermally stable optical waveguides written in periodically poled lithium niobate with a femtosecond laser using a two line approach. Both fundamental and second harmonic light at 1064 and 532 nm are guided with low damping losses. In a 10-mm-long sample a conversion efficiency of 58% was achieved.

In this study, we present an innovative real-time laser welding monitoring technique employing the correlation analysis of the plasma plume optical spectra generated during the process. In order to look for a relationship between optical signals and welds quality, the influence of the experimental conditions on the correlation plots are also investigated. The correlation analysis results allow to evaluate the quality of the welds, through an on-line detection of common defects, such as oxidation or lack of penetration, with an excellent spatial resolution.

Ultrashort laser pulses have found widespread applications for precise ablation within the past years. However, these laser sources can also be used for volume structuring of transparent materials. This allows to obtain e.g. a localized refractive index modification within the bulk material as required for photonic components.In this paper we will summarize the different structural modifications which can be induced in lithium niobate (LiNbO3) using ultrashort pulses. LiNbO3 is one of the most important and versatile materials for various photonic applications due to its outstanding electro-optic, nonlinear and photorefractive properties. The origin of the induced modifications as well as the physical mechanisms responsible for the resulting refractive index changes will be discussed. Another focus will be on the use of these structures for optical waveguides. As an application example efficient frequency conversion within a waveguide in periodically poled LiNbO3 (PPLN) will be highlighted.Ultrashort laser pulses have found widespread applications for precise ablation within the past years. However, these laser sources can also be used for volume structuring of transparent materials. This allows to obtain e.g. a localized refractive index modification within the bulk material as required for photonic components.In this paper we will summarize the different structural modifications which can be induced in lithium niobate (LiNbO3) using ultrashort pulses. LiNbO3 is one of the most important and versatile materials for various photonic applications due to its outstanding electro-optic, nonlinear and photorefractive properties. The origin of the induced modifications as well as the physical mechanisms responsible for the resulting refractive index changes will be discussed. Another focus will be on the use of these structures for optical waveguides. As an application example efficient frequency conversion within a waveguide in periodically poled LiNbO3 (PPLN) will be highlighted.

Optical waveguides were written in periodically poled lithium niobate using a femtosecond laser. Fundamental and second harmonic light is guided single mode at 1064 nm and 532 nm. A conversion efficiency of 66% was obtained.

Developing versatile joining techniques to weld transparent materials on a micrometer scale is of great importance in a growing number of applications, especially for the fabrication and assembly of biomedical devices. In this paper, we report on fs-laser microwelding of two transparent layers of polymethyl methacrylate (PMMA) based on nonlinear absorption and localized heat accumulation at high repetition rates. A fiber CPA laser system was used delivering 650-fs pulses at 1030 nm with repetition rates in the MHz regime. The laser-induced modifications produced by the focused beam into the bulk PMMA were firstly investigated, trying to find a suitable set of process parameters generating continuous and localized melting. Results have been evaluated based on existing heat accumulation models. Then, we have successfully laser welded two 1-mm-thick PMMA layers in a lap-joint configuration. Sealing of the sample was demonstrated through static and dynamic leakage tests. This fs-laser micro-welding process does not need any pre-processing of the samples or any intermediate absorbing layer. Furthermore, it offers several advantages compared to other joining techniques, because it prevents contamination and thermal distortion of the samples, thus being extremely interesting for application in direct laser fabrication of microfluidic devices.

An experimental and theoretical study on the role of the nitrogen gas stream, exiting from a conventional conical nozzle tip during a laser welding process, has been carried out. A mathematical model has been used, based on the Navier-Stokes equations which express fundamental conservation laws of mass, momentum and energy for a compressible fluid. Numerical simulations of the gas stream colliding onto a plane surface have been performed showing the effects of variations of inlet gas pressure, nozzle exit diameter and standoff distance on the density and Mach number contours, axis pressure of the gas jet and plate pressure produced on the workpiece surface. Laser welding experiments have been performed on carbon and stainless steel specimens, by varying the process parameters in the same range as in the simulations and keeping constant the incident power and the travel speed. Two different gas stream regimes were found, namely sonic and subsonic, which were experimentally verified to produce cutting and welding conditions, respectively. Weld performances have been evaluated in terms of bead width, penetration depth and melted area. Nozzle standoff distance was found to have a negligible influence, while the exit diameter and the flow rate significantly affect the weld results. The numerical predictions allowed an explanation of the experimental results yielding useful suggestions for enhancing the weld quality, acting simply on the shielding gas parameters.

The plasma plume induced during laser welding of metals is a mixture of metal vapour, coming from the vaporised weld pool surface and shielding gas. The influence of the shielding gas on the welded joints quality is not yet well understood and very few investigations, to the best of our knowledge, were addressed to study its role in case of welding of aluminium-magnesium alloys. In this paper we present a study of the dynamics of plasma plume produced in laser welding of 5xxx aluminium alloys by means of correlation spectroscopy. By our results we can correlate the influence of the welding speed, in case of ineffective gas shielding, to the loss of alloying elements. Finally, the results obtained are consistent with the EDX analysis performed in post-processing on the welded joints. (C) 2006 Elsevier Ltd. All rights reserved.

Aluminum alloys are interesting in many and many industrial applications, from the classical aircraft industry to rail and road vehicles manufacturing (High Speed Train, Car Structure and Body). Recently much more attention for Aluminum Alloys, 5000 and 6000 Series, has been carried out by Shipbuilding Industry, especially for using in the H.S.L.C. (High Speed Light Craft). Therefore the aim of this experimental work has been to study, develop and test a reproducible CO2 laser welding procedure and technique of four specific alloys, that is AA 5083, AA 5383, AA 5059 (Al-Mg Alloys), and AA 6082 (Al-Mg-Si Alloy). Different techniques, methodologies, covering gases, nozzles, focusing lenses and mirrors, welding speed range, laser power range (1000 and 2500 W) have been carefully experimented. The melted zones properties have been evaluated by cross sections, and some visual inspections by a NIKON LUCIA Imaging System correlating each experimental test, results and evaluations to the adopted process parameters and to the thermo-physical properties of the tested alloys.© (2003) COPYRIGHT SPIE--The International Society for Optical Engineering. Downloading of the abstract is permitted for personal use only.

In this work we present an innovative optical sensor for on- line and non-intrusive welding process monitoring. It is based on the spectroscopic analysis of the optical VIS emission of the welding plasma plume generated in the laser- metal interaction zone. Plasma electron temperature has been measured for different chemical species composing the plume. Temperature signal evolution has been recorded and analyzed during several CO2-laser welding processes, under variable operating conditions. We have developed a suitable software able to real time detect a wide range of weld defects like crater formation, lack of fusion, excessive penetration, seam oxidation. The same spectroscopic approach has been applied for electric arc welding process monitoring. We assembled our optical sensor in a torch for manual Gas Tungsten Arc Welding procedures and tested the prototype in a manufacturing industry production line. Even in this case we found a clear correlation between the signal behavior and the welded joint quality.© (2002) COPYRIGHT SPIE--The International Society for Optical Engineering. Downloading of the abstract is permitted for personal use only.

We study the incubation effect during laser ablation of stainless steel with ultrashort pulses to boost the material removal efficiency at high repetition rates. The multi-shot ablation threshold fluence has been estimated for two pulse durations, 650-fs and 10-ps, in a range of repetition rates from 50kHz to 1 MHz. Our results show that the threshold fluence decreases with the number of laser pulses N due to damage accumulation mechanisms, as expected. Moreover, approaching the MHz regime, the onset of heat accumulation enhances the incubation effect, which is in turn lower for shorter pulses at repetition rates below 600 kHz. A saturation of the threshold fluence value is shown to occur for a significantly high number of pulses, and well fitted by a modified incubation model. (C) 2014 Optical Society of America

We demonstrate that a single all-optical sensor based on laser diode self-mixing interferometry can monitor the independent displacement of individual portions of a surface. The experimental evidence was achieved using a metallic sample in a translatory motion while partly ablated by a ps-pulsed fiber laser. A model based on the Lang-Kobayashi approach gives an excellent explanation of the experimental results.

We report on laser drilling experiments on copper and stainless steel samples using a novel ultrafast fiber CPA laser amplifier. Effects of particle shielding and heat accumulation at high average powers are discussed.