101. Simultaneous Discrete Topology Optimization of Ply Orientation and Thickness for Carbon Fiber Reinforced Plastic-Laminated Structures
- Author
-
Qing Li, Yunkai Gao, Chi Wu, Jianguang Fang, and Erik Lund
- Subjects
0209 industrial biotechnology ,Materials science ,Topology (electrical circuits) ,02 engineering and technology ,Orientation (graph theory) ,manufacturing constraints ,Stress (mechanics) ,020901 industrial engineering & automation ,0203 mechanical engineering ,medicine ,carbon fiber reinforced plastic (CFRP) ,Composite material ,lightweight ,topology optimization ,Mechanical Engineering ,Discrete space ,Topology optimization ,Stiffness ,Fibre-reinforced plastic ,Computer Graphics and Computer-Aided Design ,Casting ,Design Practice & Management ,Computer Science Applications ,discrete material and thickness optimization (DMTO) ,020303 mechanical engineering & transports ,Mechanics of Materials ,medicine.symptom - Abstract
This study developed a discrete topology optimization procedure for the simultaneous design of ply orientation and thickness for carbon fiber reinforced plastic (CFRP)-laminated structures. A gradient-based discrete material and thickness optimization (DMTO) algorithm was developed by using casting-based explicit parameterization to suppress the intermediate void across the thickness of the laminate. A benchmark problem was first studied to compare the DMTO approach with the sequential three-phase design method using the free size, ply thickness, and stacking sequence of the laminates. Following this, the DMTO approach was applied to a practical design problem featuring a CFRP-laminated engine hood by minimizing overall compliance subject to volume-related and functional constraints under multiple load cases. To verify the optimized design, a prototype of the CFRP engine hood was created for experimental tests. The results showed that the simultaneous discrete topology optimization of ply orientation and thickness was an effective approach for the design of CFRP-laminated structures.
- Published
- 2019
- Full Text
- View/download PDF