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Cracks have a primary effect on the failure of a structure. Therefore, the development of crack sensors with high accuracy and resolution and cracks detection method are important. In this study, the crack sensors were fabricated, and the crack locations were detected with the electrical signal of the crack sensor. First, a metal grid-type micro-crack sensor based on silver was fabricated. The sensor is made with electrohydrodynamics (EHD) inkjet printing technology, which is well known as the next generation of printed electronics technology. Optimal printing conditions were established through experiments, and a grid sensor was obtained. After that, single cracks and multiple cracks were simulated on the sensor, and electrical signals generated from the sensor were measured. The measured electrical signal tracked the location of the cracks in three steps: simple cross-calculation, interpolation, and modified P-SPICE. It was confirmed that cracks could be effectively found and displayed using the method presented in this paper. [ABSTRACT FROM AUTHOR]

Soft sensors are attracting much attention from researchers worldwide due to their versatility in practical projects. There are already many applications of soft sensors in aspects of life, consisting of human-robot interfaces, flexible electronics, medical monitoring, and healthcare. However, most of these studies have focused on a specific area, such as fabrication, data analysis, or experimentation. This approach can lead to challenges regarding the reliability, accuracy, or connectivity of the components. Therefore, there is a pressing need to consider the sensor's placement in an overall system and find ways to maximize the efficiency of such flexible sensors. This paper proposes a fabrication method for soft capacitive pressure sensors with spacer fabric, conductive inks, and encapsulation glue. The sensor exhibits a good sensitivity of 0.04 kPa−1, a fast recovery time of 7 milliseconds, and stability of 10,000 cycles. We also evaluate how to connect the sensor to other traditional sensors or hardware components. Some machine learning models are applied to these built-in soft sensors. As expected, the embedded wearables achieve a high accuracy of 96% when recognizing human walking phases. [ABSTRACT FROM AUTHOR]

Copper-based nanoinks are emerging as promising low-cost alternatives to widely used silver nanoinks in electronic printing. However, the spontaneous oxidation of copper under ambient conditions poses significant challenges to its broader application. To address this issue, this paper presents an economical, large-scale, and environmentally friendly method for fabricating Cu@Ag nanoparticles (Cu@Ag NPs). The as-prepared nanoparticles exhibit a narrow size distribution of approximately 100 nm and can withstand ambient exposure for at least 60 days without significant oxidation. The Cu@Ag-based ink, with a 60 wt% loading, was screen-printed onto a flexible polyimide substrate and subsequently heat-treated at 290 °C for 15 minutes under a nitrogen atmosphere. The sintered pattern displayed a low electrical resistivity of 25.5 μΩ·cm (approximately 15 times the resistivity of bulk copper) along with excellent reliability and mechanical fatigue strength. The innovative Cu@Ag NPs fabrication method holds considerable potential for advancing large-scale applications of copper-based inks in flexible electronics. [ABSTRACT FROM AUTHOR]

In this article, a facile way for the doping of graphene and graphene derivatives with silver nanoparticles at different Ag ratios is described. Ag nanoparticles were formed directly on the surface of two different graphene substrates dispersed in dimethylformamide by the reduction of Ag cations with NaBH4. A few layered graphene nanosheets (FLG) produced from graphite and reduced graphene oxide functionalized with amino arylsulfonates (f-rGO) were used as substrates. The final graphene/Ag nanoparticle hybrid in the form of solid, dense spots showed enhanced electrical conductivity, which can be attributed to the formation of conductive interconnections between the 2D nanosheets. Importantly, electrical conductivities of 20 and 167 103 S m−1 were measured for the hybrids of f-rGO and FLG, respectively, with the higher Ag percentage without an annealing process. A representative hybrid f-rGO with Ag nanoparticles was used for the development of a highly conductive water-based gravure ink with excellent printing properties. [ABSTRACT FROM AUTHOR]

This paper proposes a new concept of using RFID tag antennas more actively in the identification process. This innovative concept is based on antenna native properties that allow RF harvesting for DC biasing, either from the reader or from other proximity RF sources at the same time. Nevertheless, for now, RFID identification tags without a self-DC power supply have become more popular and are referred to as passive. Eventually, both RF and light harvesting processes could be addressed as a foreseeable solution for identification range extension. Soon this trend will lead to the cheapest (printable) RFID tags at competitive prices closely shifted to those of the already mass-produced barcode tags, mainly in use today. The proposed semi-passive tag antenna is working by replacing the IMPINJ-MONZA chip with the EM4325 chip which can be DC supplied by a PV panel. This tag can work as RF energy harvester and can be DC biased as well, being the most capable for the proposed concept. The antenna is printed on paper using a metal powder ink printer and the tag is interrogated using a UHF-RFID reader. The harvesting for tag DC biasing is extended through a very small solar panel, which acts also as a substrate for the RFID antenna. Thus, the extended concept of the semi-active tag could increase the coverage and the sensing range of the reader significantly. This happens especially in daylight or when other nearby RF sources are available, otherwise, the tag will work as an ordinary one. This approach will allow the antenna to be shrunk even further near the Chu-Harrington limit. [ABSTRACT FROM AUTHOR]

A printable conductive ink that is both highly conductive and stretchable is desired for flexible and wearable electronics. This can be achieved by using silver nanowires as the conductive filler instead of the typically used silver flakes or nanoparticles. It is shown here that long, thin nanowires, lower metal fills and employing plasma sintering rather than thermal annealing leads to the best stretchability. The optimized silver nanowire ink with a 5% metal fill can have resistivity as low as 9.3 × 10−6 Ω cm, increases resistance by only 5× after 250 cycles of 30% strain, and remains conductive to at least 500% strain. It is significantly more stretchable and conductive than commercial stretchable inks, especially at the low sintering temperatures often used in flexible electronics. Moreover, this ink represents the best combination of stretchability and conductivity of all printable inks in the literature. It is found that the reason for the high stretchability of nanowire inks is both its low metal fill and high mechanical strength. [ABSTRACT FROM AUTHOR]

We report the results of studies relating to the development of a conductive ink-coated, paper-based electrochemical DNA hybridization assay for the detection of the porA pseudogene of Neisseria gonorrhoeae (gonococcal DNA), the causative agent of gonorrhoea. Briefly, a conductive and highly homogenous ink was prepared by dispersing carboxylated MWCNTs (cMWCNTs) in a stable emulsion consisting of terpineol as solvent, carboxymethyl cellulose (CMC) as binder and polysorbate 80 (PS80) as the stabilizing agent. This cMWCNT-based ink was coated onto paper substrates to obtain cMWCNT@paper electrodes with a mean (± standard deviation, SD) resistivity of 1.066 (± 0.33) Ω cm. Furthermore, a magnetic bead (MB)-mediated hybridization assay comprising a specific 5′-biotinylated capture DNA probe (C) and 3′-methylene blue (MetB)-tagged detector DNA probe (D) was designed. These probes hybridized specifically with a porA target DNA sequence (T) forming a sandwich hybridization complex (C-T-D) at the MB surface. Thus formed C-T-D/Av/MB samples with different T concentrations were drop cast and adsorbed onto the cMWCNT@paper for electrochemical detection. The linear detection range and sensitivity of the electrochemical biosensing assay were found to be 100 fM–100 nM and 5.09 μA (log[concentration])−1, respectively. The biosensing assay was further shown to detect the target genomic gonococcal DNA in a mixture consisting of different DNA and protein interferents indicating its clinical viability. The results of rheological studies reveal that this thixotropic cMWCNT ink can be utilized for screen printing. These studies demonstrate the utilization of a conductive ink formulation for the fabrication of paper-based electrochemical sensing electrodes having high potential for cost-effective batch production and application in point-of-care (PoC) clinical diagnostics. [ABSTRACT FROM AUTHOR]

The ongoing research on printed and flexible electronics is primarily focused on conductive three‐dimensional (3D) print patterning. However, due to the nonhomogeneous distribution of conductive elements in a polymer matrix and their tendency to shrink, 3D‐printed patterns often suffer from low‐printing accuracies and poor mechanical and electrical properties. Herein, poly(vinyl butyral‐co‐vinyl alcohol‐co‐vinyl acetate) (PVBVA) is reinforced with microwave‐exfoliated graphene to develop a conductive ink for 3D printing. Compared with the pure PVBVA patterns, the PVBVA/graphene patterns exhibit a high‐electrical conductivity, a twofold enhancement in tensile strength, an improved printing accuracy, and a high stability because of the graphene addition. The PVBVA/graphene inks flow well during the printing; loading of up to 0.1 wt% graphene in the PVBVA gel results in notable changes in the rheological properties of the ink. The printed conductive patterns show a high flexibility suitable for wearable electronics. Additionally, multifunctional electronic operations such as photoinduced heating, temperature sensing, and motion sensing are possible. This study may pave the way for the development of a new class of smart wearable electronics for healthcare and soft robotics. [ABSTRACT FROM AUTHOR]

In the last decades, the demand for electronics and, therefore, electronic waste, has increased. To reduce this electronic waste and the impact of this sector on the environment, it is necessary to develop biodegradable systems using naturally produced materials with low impact on the environment or systems that can degrade in a certain period. One way to manufacture these types of systems is by using printed electronics because the inks and the substrates used are sustainable. Printed electronics involve different methods of deposition, such as screen printing or inkjet printing. Depending on the method of deposition selected, the developed inks should have different properties, such as viscosity or solid content. To produce sustainable inks, it is necessary to ensure that most of the materials used in the formulation are biobased, biodegradable, or not considered critical raw materials. In this review, different inks for inkjet printing or screen printing that are considered sustainable, and the materials that can be used to formulate them, are collected. Printed electronics need inks with different functionalities, which can be mainly classified into three groups: conductive, dielectric, or piezoelectric inks. Materials need to be selected depending on the ink's final purpose. For example, functional materials such as carbon or biobased silver should be used to secure the conductivity of an ink, a material with dielectric properties could be used to develop a dielectric ink, or materials that present piezoelectric properties could be mixed with different binders to develop a piezoelectric ink. A good combination of all the components selected must be achieved to ensure the proper features of each ink. [ABSTRACT FROM AUTHOR]

Acetylcholine (ACh) is involved in memory and learning and has implications in neurodegenerative diseases; it is therefore important to study the dynamics of ACh in the brain. This work creates a flexible solid-contact potentiometric sensor for in vitro and in vivo recording of ACh in the brain and tissue homogenate. We fabricate this sensor using a 250 μm diameter cotton yarn coated with a flexible conductive ink and an ACh sensing membrane that contains a calix[4]arene ionophore. The exposed ion-to-electron transducer was sealed with a 2.5 μm thick Parylene C coating to maintain the flexibility of the sensor. The resulting diameter of the flexible ACh sensing thread (FAST) was 400 μm. The FAST showed a linear response range from 1.0 μM to 10.0 mM in deionized water, with a near-Nernstian slope of 56.11 mV/decade and a limit of detection of 2.6 μM. In artificial cerebrospinal fluid, the limit of detection increased to 20 μM due to the background signal of ionic content of the cerebrospinal fluid. The FAST showed a signal stability of 226 μV/h over 24 h. We show that FAST can measure ACh dynamics in sheep brain tissue and sheep brain homogenate after ACh spiking. FAST is the first flexible electrochemical sensor for monitoring ACh dynamics in the brain. [ABSTRACT FROM AUTHOR]

In this paper, the radiating element of a patch antenna for energy harvesting application was fabricated using the graphene ink-based screen printed method. Wax-coated paper and polyester were investigated as flexible substrates to mount the graphene radiating element. FR4, the typical material used in electronic circuitry was also considered as a substrate for comparison. The performance of the antenna was measured by using the standard method of Vector network analyzer. Simulation of the antenna performance was carried out using a material-based software tool, COMSOL Multiphysics and the simulated results have been compared with prototyped results. The proposed design is targeted at 2.45 GHz wireless energy harvesting applications. An experimental trial of replacing conventional copper mechanism with state of art material is studied for its performance. [ABSTRACT FROM AUTHOR]

A cloth-based analytical device combined with electrochemiluminescence detection (CAD–ECL) was described for rapid determination of histamine (HA). The CAD device was produced by screen-printing a conductive carbon ink onto a patterned hydrophobic electrochemical microfluidic chamber to fabricate the three-carbon electrode system on a single hydrophilic cloth. The introduction of carbon nanodots linked to chitosan on the working carbon electrode surface enhanced the catalytic performance and overcame the resistance of the cotton fiber material. On this basis, the enhancement of the electrochemiluminescence (ECL) signal of the tris(2,2′-bipyridyl) ruthenium(II) complex, caused by HA, was observed in a phosphate buffer solution at pH 7.6. The proposed CAD–ECL sensor was successfully applied to the quantification of HA in fish and fishery samples with good linearity between ECL intensity and the logarithm of HA concentration in the range 1.0 to 1000.0 µg L−1 with a low detection limit of 0.82 µg L−1. [ABSTRACT FROM AUTHOR]

A broadband absorber that utilizes a dispersive metamaterial and covers the entire microwave X-band (8–12 GHz) is proposed in the present study. An ideal absorber attached to the surface of a perfect electric conductor requires the permittivity of the absorbing layer to be anomalously dispersive in the targeted broad frequency band. We show that anomalous dispersion of the permittivity for the X-band can be fitted to a two-pole Lorentz oscillator model and realized with the use of a double-layered, square-loop metamaterial. We explain the connection between the two-pole oscillator model and the double-layered, square-loop metamaterial using an equivalent circuit model and present explicit design rules for the metamaterial. We fabricate a 4-mm-thick metamaterial absorber with flexible silicon rubber, a resistor element, and conductive wire using carbon and silver conductive ink. Our metamaterial absorber achieves a reflectance of less than −20 dB over the entire X-band region. [ABSTRACT FROM AUTHOR]

Metal nanoparticles are increasingly used as key elements in the fabrication and processing of advanced electronic systems and devices. For future device integration, their charge transport properties are essential. This has been exploited, e.g., in the development of gold-nanoparticle-based conductive inks and chemiresistive sensors. Colloidal wires and metal nanoparticle lines can also be used as interconnection structures to build directional electrical circuits, e.g., for signal transduction. Our scalable bottom-up, template-assisted self-assembly creates gold-nanorod (AuNR) lines that feature comparably small widths, as well as good conductivity. However, the bottom-up approach poses the question about the consistency of charge transport properties between individual lines, as this approach leads to heterogeneities among those lines with regard to AuNR orientation, as well as line defects. Therefore, we test the conductance of the AuNR lines and identify requirements for a reliable performance. We reveal that multiple parallel AuNR lines (>11) are necessary to achieve predictable conductivity properties, defining the level of miniaturization possible in such a setup. With this system, even an active area of only 16 µm2 shows a higher conductance (~10−5 S) than a monolayer of gold nanospheres with dithiolated-conjugated ligands and additionally features the advantage of anisotropic conductance. [ABSTRACT FROM AUTHOR]

Graphene decorated with Ag nanoparticles can cross the defect and bridge the adjacent graphene sheets to enhance its conductivity, making the composite more suitable for conductive ink preparation rather than pure graphene. In this study, a facile one-pot method to prepare Ag NPs@graphene nanocomposite is proposed. Graphite is exfoliated by low-speed mechanical agitation and low-power ultrasonic to obtain pristine graphene, which has fewer structural defects and intrinsic defects than RGO. Then, Ag nanoparticles are in situ loaded on graphene with AgNO3 as the precursor, PVP as the dispersant, and glucose as the reducing agent, solving the negative effect of grain boundaries and overlap defects. Uniformly dispersed Ag nanoparticles are obtained anchored on or between the multi-layer graphene sheets. The average size of Ag nanoparticles is 56 nm. Finally, the prepared Ag NPs@graphene nanocomposite is used as conductive filler to prepare water-based conductive ink. At the optimal sintering temperature and time (150 °C for 20 min), the square resistance of the conductive patterns printed by screen printing is 21.6 mΩ sq−1, indicating that the conductive ink has great potential applications in printed electronics. [ABSTRACT FROM AUTHOR]

Soft and stretchable electronic materials have a number of unique applications, not least within sensors for monitoring human health. Through development of appropriate inks, micro‐extrusion 3D printing offers an appealing route for integrating soft electronic materials within wearable garments. Toward this objective, here a series of conductive inks based on soft thermoplastic styrene–ethylene–butylene–styrene elastomers combined with silver micro‐flakes, carbon black nanoparticles, or poly(3,4‐ethylenedioxythiophene) (PEDOT) conducting polymer additives, is developed. Their electrical and mechanical properties are systematically compared and found to be highly dependent on additive amount and type. Thus, while silver composites offer the highest conductivity, their stretchability is far inferior to carbon black composites, which can maintain conductivity beyond 400% strain. The PEDOT composites are the least conductive and stretchable but display unique properties due to their propensity for ionic conductivity. To integrate these inks, as well as insulating counterparts, into functional designs, a multi‐material micro‐extrusion 3D printing routine for direct deposition onto stretchable, elastic fabrics is established. As demonstration, prototypes are produced for sensing common health markers including strain, physiological temperatures, and electrocardiograms. Collectively, this work demonstrates multi‐material 3D printing of soft styrene–ethylene–butylene–styrene elastomer composites as a versatile method for fabricating soft bio‐sensors. [ABSTRACT FROM AUTHOR]

Large‐area flexible transparent conductive electrodes (TCEs) featuring excellent optoelectronic properties (low sheet resistance, Rs, at high transparency, T) are vital for integration in transparent wearable electronics (i.e., antennas, sensors, supercapacitors, etc.). Solution processing (i.e., printing and coating) of conductive inks yields highly uniform TCEs at low cost, holding great promise for commercially manufacturing of transparent electronics. However, to formulate such conductive inks as well as to realize continuous conductive films in the absence of percolation issue are quite challenging. Herein, the scalable slot‐die coating of Ti3C2Tx MXene aqueous inks is reported for the first time to yield large‐area uniform TCEs with outstanding optoelectronic performance, that is, average DC conductivity of 13 000 ± 500 S cm−1. The conductive MXene nanosheets are forced to orientate horizontally as the inks are passing through the moving slot, leading to the rapid manufacturing of highly aligned MXene TCEs without notorious percolation problems. Moreover, through tuning the ink formulations, such conductive MXene films can be easily adjusted from transparent to opaque as required, demonstrating very low surface roughness and even mirror effects. These high‐quality, slot‐die‐coated MXene TCEs also demonstrate excellent electrochemical charge storage properties when assembled into supercapacitors. [ABSTRACT FROM AUTHOR]

The need for achieving sustainable technologies has encouraged research on renewable and biodegradable materials for novel products that are clean, green, and environmentally friendly. Nanocellulose (NC) has many attractive properties such as high mechanical strength and flexibility, large specific surface area, in addition to possessing good wet stability and resistance to tough chemical environments. NC has also been shown to easily integrate with other materials to form composites. By combining it with conductive and electroactive materials, many of the advantageous properties of NC can be transferred to the resulting composites. Conductive polymers, in particular poly(3,4-ethylenedioxythiophene:poly(styrene sulfonate) (PEDOT:PSS), have been successfully combined with cellulose derivatives where suspensions of NC particles and colloids of PEDOT:PSS are made to interact at a molecular level. Alternatively, different polymerization techniques have been used to coat the cellulose fibrils. When processed in liquid form, the resulting mixture can be used as a conductive ink. This review outlines the preparation of NC/PEDOT:PSS composites and their fabrication in the form of electronic nanopapers, filaments, and conductive aerogels. We also discuss the molecular interaction between NC and PEDOT:PSS and the factors that affect the bonding properties. Finally, we address their potential applications in energy storage and harvesting, sensors, actuators, and bioelectronics. [ABSTRACT FROM AUTHOR]

There is a growing interest in zirconia ceramics due to their high flexural strength, excellent corrosion resistance and good biocompatibility. The assembly of advanced zirconia material with functions of sensing, actuation and controlling to solve the problems that may arise during its use is critical to ensure long-term service and performance. Within this context, the objective of this work is to analyse the structural health of zirconia samples by screen-printing silver-based conductive ink on the surface subjected to maximum load under flexural testing. In doing so, silver conductive ink was formulated using silver nanoparticles where polyvinyl pyrrolidone acted as the capping agent. Silver ink was then screen-printed onto zirconia samples and sintered at 200 °C. The resistance of the sensors was measured and the sensing capabilities of printed conductive patterns were investigated using the four-point probe method. Experimental findings displayed a reproducible direct correlation between electrical resistance change and strain resulting from surface displacement under applied load in four-point bending. [ABSTRACT FROM AUTHOR]

In recent research, 3D printing has become a powerful technique and has been applied in the last few years to carbon-based materials. A new generation of 3D-printed electrodes, more affordable and easier to obtain due to rapid prototyping techniques, has emerged. We propose a customizable fabrication process for flexible (and rigid) carbon-based biosensors, from biosensor design to printable conductive inks. The electrochemical biosensors were obtained on a 50 µm Kapton® (polyimide) substrate and transferred to a 500 µm PDMS substrate, using a 3D-extrusion-based printing method. The main features of our fabrication process consist of short-time customization implementation, fast small-to-medium batch production, ease of electrochemical spectroscopy measurements, and very good resolution for an extrusion-based printing method (100 µm). The sensors were designed for future integration into a smart wound dressing for wound monitoring and other biomedical applications. We increased their sensibility with electro-deposited gold nanoparticles. To assess the biosensors' functionality, we performed surface functionalization with specific anti-N-protein antibodies for SARS-CoV 2 virus, with promising preliminary results. [ABSTRACT FROM AUTHOR]

Printed, flexible, and hybrid electronic technologies are advancing rapidly leading to remarkable developments in smart wearables, intelligent textiles, and health monitoring systems. Flexible electronics are typically fabricated on petroleum‐derived polymeric substrates. However, in the light of global environmental concerns regarding fossil raw materials, there is a need to drive the production of flexible electronics devices based on sustainable materials. Additionally, there is a need to reduce the quantity of electronic waste by developing material recovery and recycling technologies. Here, a fully biobased and biodegradable substrate tailored for printed flexible electronic applications is developed. Based on a nanocomposite of cellulose nanofibril (CNF) and hydroxyethyl cellulose (HEC), the substrate shows excellent mechanical and optical properties for printed flexible electronics applications. High‐resolution screen printing of conductive ink and typical electronics assembly processes are possible to realize on the substrate. An electrocardiograph (ECG) device is fabricated on the cellulosic substrate as a technology demonstrator and its performance is confirmed on human volunteers. Last, end‐of‐life scenarios are studied for printed electronic devices where device degradation and subsequent material recovery concepts are presented. This work demonstrates that sustainable plant‐derived materials can play a big role toward a green transition in the electronics industry. [ABSTRACT FROM AUTHOR]

Herein, we report results of the studies relating to the development of an impedimetric, magnetic bead-assisted supersandwich DNA hybridization assay for ultrasensitive detection of Neisseria gonorrhoeae, the causative agent of a sexually transmitted infection (STI), gonorrhea. First, a conductive ink was formulated by homogenously dispersing carboxylated multiwalled carbon nanotubes (cMWCNTs) in a stable emulsion of terpineol and an aqueous suspension of carboxymethyl cellulose (CMC). The ink, labeled C5, was coated onto paper substrates to fabricate C5@paper conductive electrodes. Thereafter, a magnetic bead (MB)-assisted supersandwich DNA hybridization assay was optimized against the porA pseudogene of N. gonorrhoeae. For this purpose, a pair of specific 5′ aminated capture probes (SCP) and supersandwich detector probes (SDP) was designed, which allowed the enrichment of target gonorrheal DNA sequence from a milieu of substances. The SD probe was designed such that instead of 1:1 binding, it allowed the binding of more than one T strand, leading to a 'ladder-like' DNA supersandwich structure. The MB-assisted supersandwich assay was integrated into the C5@paper electrodes for electrochemical analysis. The C5@paper electrodes were found to be highly conductive by a four-probe conductivity method (maximum conductivity of 10.1 S·cm−1). Further, the biosensing assay displayed a wide linear range of 100 aM-100 nM (109 orders of magnitude) with an excellent sensitivity of 22.6 kΩ·(log[concentration])−1. The clinical applicability of the biosensing assay was assessed by detecting genomic DNA extracted from N. gonorrhoeae in the presence of DNA from different non-gonorrheal bacterial species. In conclusion, this study demonstrates a highly sensitive, cost-effective, and label-free paper-based device for STI diagnostics. The ink formulation prepared for the study was found to be highly thixotropic, which indicates that the paper electrodes can be screen-printed in a reproducible and scalable manner. [ABSTRACT FROM AUTHOR]

Electrochemical sensors consisting of screen-printed electrodes (SPEs) are recurrent devices in the recent literature for applications in different fields of interest and contribute to the expanding electroanalytical chemistry field. This is due to inherent characteristics that can be better (or only) achieved with the use of SPEs, including miniaturization, cost reduction, lower sample consumption, compatibility with portable equipment, and disposability. SPEs are also quite versatile; they can be manufactured using different formulations of conductive inks and substrates, and are of varied designs. Naturally, the analytical performance of SPEs is directly affected by the quality of the material used for printing and modifying the electrodes. In this sense, the most varied carbon nanomaterials have been explored for the preparation and modification of SPEs, providing devices with an enhanced electrochemical response and greater sensitivity, in addition to functionalized surfaces that can immobilize biological agents for the manufacture of biosensors. Considering the relevance and timeliness of the topic, this review aimed to provide an overview of the current scenario of the use of carbonaceous nanomaterials in the context of making electrochemical SPE sensors, from which different approaches will be presented, exploring materials traditionally investigated in electrochemistry, such as graphene, carbon nanotubes, carbon black, and those more recently investigated for this (carbon quantum dots, graphitic carbon nitride, and biochar). Perspectives on the use and expansion of these devices are also considered. [ABSTRACT FROM AUTHOR]

The conversion of ubiquitous hygrothermal resources into renewable energy offers significant potential for cable‐free, self‐powered systems that can operate worldwide without regard to climatic or geographic limitations. Here, an all‐printed flexible hygro‐thermoelectric paper generator is demonstrated that uses bifunctional mobile ions and electrons to make the moist‐diffusion effect, the Soret effect, and the Seebeck effect work synergistically. In the ordinary hygrothermal settings, it generates an unconventional hygro‐thermoelectric output pattern and shows almost a dozen‐fold increase in positive hygro‐thermopower of 26.70 mV K−1 and also another negative hygro‐thermopower of −15.71 mV K−1 compared to pure thermopower. A single paper generator can produce a giant 680 mV displaying typical cyclic sinusoidal waveform characters with volt‐sized amplitudes. The ion‐electron conductive ink is easily printable and consists primarily of a Bi2Te3/PEDOT:PSS thermoelectric matrix modulated with a hygroscopic glycerol that releases ion charges for moist‐diffusion effect and Soret effect, as well as electron charges for Seebeck effect. The emerged hygro‐thermoelectric harvesting strategy from surrounding hygrothermal resources offers a revolutionary approach to the next generation of hybrid energy with cost‐efficiency, flexibility, and sustainability, and also enables large‐scale roll‐to‐roll production. [ABSTRACT FROM AUTHOR]

In the field of flexible electronics manufacturing, inkjet printing technology is a research hotspot, and it is key to developing low-temperature curing conductive inks that meet printing requirements and have suitable functions. Herein, methylphenylamino silicon oil (N75) and epoxy-modified silicon oil (SE35) were successfully synthesized through functional silicon monomers, and they were used to prepare silicone resin 1030H with nano SiO2. 1030H silicone resin was used as the resin binder for silver conductive ink. The silver conductive ink we prepared with 1030H has good dispersion performance with a particle size of 50–100 nm, as well as good storage stability and excellent adhesion. Additionally, the printing performance and conductivity of the silver conductive ink prepared with n,n-dimethylformamide (DMF): proprylene glycol monomethyl ether (PM) (1:1) as solvent are better than those of the silver conductive ink prepared by DMF and PM solvent. Cured at a low temperature of 160 °C, the resistivity of 1030H-Ag-82%-3 conductive ink is 6.87 × 10−6 Ω·m, and that of 1030H-Ag-92%-3 conductive ink is 0.564 × 10−6 Ω·m, so the low-temperature curing silver conductive ink has high conductivity. The low-temperature curing silver conductive ink we prepared meets the printing requirements and has potential for practical applications. [ABSTRACT FROM AUTHOR]

Featured Application: Wearable Antenna Technology. Screen-printed and inkjet-printed conductive fabric antennas have been investigated in this manuscript. The former showed optimal radiation performance after fabrication and measurement, which was the basis for developing a new fabric antenna feeding technique. The aperture-fed technique is achieved with a single coaxial cable overlayed on a cut-out slot on the ground layer of the patch antenna. The cable is connected with conductive silver-based epoxy paste with high resilience to mechanical stress. Two antenna models for Bluetooth low energy (BLE) and long-range (LoRa) wireless applications were designed, fabricated, and measured at 2.44 GHz and 868 MHz, respectively, with good impedance and radiation performance. The measured antennas operated from 2.4 to 2.48 GHz (BLE) and 853 to 886 MHz (LoRa) at −10 dB S11. Measured results also showed a 56% radiation efficiency at BLE and 44.9% at LoRa. The screen-printing procedure and feeding technique have been presented in this manuscript. [ABSTRACT FROM AUTHOR]

Herein, a miniaturized, three-electrode paper-based electrochemical sensing platform for selective and sensitive electroanalytical sensing of hypochlorite has been reported. A hybrid method for fabricating the electrochemical device on the paper-based substrate, using ink-jet printing with conductive carbon inks as counter and reference electrode, has been demonstrated. Further, a CuO@Graphite sheet was incorporated separately using adhesive double-sided tape on the paper-based substrate, which served as the working electrode. The prepared device was subjected to hypochlorite solution of 1 mM to explore the electrochemical behavior of chlorine. Cyclic voltammetry (CV) and square-wave voltammetry (SQWV) were leveraged in the potential window of − 0.7 V to 0 V for conducting the experiments, whereby a sharp reduction peak at a peak potential E0 = − 0.43 V vs Ag/AgCl was obtained. Further, the consequence of potential scan rate and the effect of concentration and interference from other chemicals were also analyzed. A linear concentration range of 90–10 nM and a detection limit of 13.15 nM (9.78 × 10–4 ppm) with standard deviation of 1.013 were obtained. The fabricated paper-based electrode system was also tested on real samples such as lake water and tap water and the results are presented. [ABSTRACT FROM AUTHOR]

Printed electronics is a new technology for manufacturing electronic products. However, the existing printing technologies could not meet the requirements for high precision of printing as required for producing silicon microelectronic devices. A regulation method is proposed to solve the problem of forming precision control of the pattern in gravure printing electronics. Based on the Navier-Stokes equations and Continuity equation for Newton flow, the relationship between ink flow velocity and scraper pressure change is studied. Thus, the coupling effect of cell ceiling, scraper shape and ink is analyzed by numerical decoupling method. ANSYS CFX is used to simulate the velocity of the ink transferring process. The scraper deformation and ink film thickness uniformity were tested and measured. According to the simulation and test results, the model is modified. Research findings: Under the printing pressure, the deformation in the middle of the doctor blade is slightly lower than that at both ends. When the initial printing pressure is constant, most ink uneven streaks appear at 1/2-1/3 of the doctor blade. It is shown that increasing the initial angle of the scraper can improve the printing precision of the gravure printing electronic equipment via the reasonable matching of the initial angle by the roller scraper pressure. [ABSTRACT FROM AUTHOR]

Metamaterial absorbers (MMAs) that absorb electromagnetic waves among an ultra-broad frequency band have attracted great attention in military and civilian applications. In this paper, an ultra-broadband and highly-efficient MMA is presented. The unit cell of the proposed MMA was constructed with two cross-placed stand-up gradient impedance graphene films, which play a key role in improving impedance matching. Considering the trade-off between absorbing performance and processing complexity, in our design, we adopted the stand-up graphene films that have a gradient with three orders of magnitude in total. The simulated results of the proposed absorber show an ultra-broadband absorption (absorptivity > 90%) from 1.8 GHz to 66.7 GHz and a highly-efficient absorption (absorptivity > 97%) in the range of 2–21.7 GHz and 39.6–57 GHz. The field analysis was adopted to explain the mechanism of the proposed absorber. To validate this design, a prototype of 20 × 20 units was processed and assembled. The graphene films were processed with graphene conductive ink using screen print technology. The measured results are in good agreement with the simulated ones. The proposed absorber may find potential applications in the field of stealth technologies and electromagnetic interference. [ABSTRACT FROM AUTHOR]

Understanding biological systems and mimicking their functions require electronic tools that can interact with biological tissues with matched softness. These tools involve biointerfacing materials that should concurrently match the softness of biological tissue and exhibit suitable electrical conductivities for recording and reading bioelectronic signals. However, commonly employed intrinsically soft and stretchable materials usually contain solvents that limit stability for long-term use or possess low electronic conductivity. To date, an ultrasoft (i.e., Young's modulus <30 kPa), conductive, and solvent-free elastomer does not exist. Additionally, integrating such ultrasoft and conductive materials into electronic devices is poorly explored. This article reports a solvent-free, ultrasoft and conductive PDMS bottlebrush elastomer (BBE) composite with single-wall carbon nanotubes (SWCNTs) as conductive fillers. The conductive SWCNT/BBE with a filler concentration of 0.4 − 0.6 wt% reveals an ultralow Young's modulus (<11 kPa) and satisfactory conductivity (>2 S/m) as well as adhesion property. Furthermore, we fabricate ultrasoft electronics based on laser cutting and 3D printing of conductive and non-conductive BBEs and demonstrate their potential applications in wearable sensing, soft robotics, and electrophysiological recording. Conductive materials with tissue-matched softness are needed for ultra-soft electronics. Here, the authors report ultra-soft and conductive bottlebrush elastomer composites and fabricate them into electronics with laser cutting and 3D printing methods. [ABSTRACT FROM AUTHOR]

The fabrication of the Screen‐Printed Electrode (SPE) was performed using the graphite ink to print the working (WE) and counter electrodes (CE), and silver/silver chloride path as reference electrode (RE). All the electrodes are printed in a paper substrate using screen‐printing technique. The resulting SPE is characterized using scanning electron microscopy, showing all the ink layer, and subsequently optimized. The paper sample presented the cellulose fibers entanglement, extremely rough, with highly porous network. Then the graphite ink was deposited and the surface became flat, thinner and very smooth. When the silver ink was painted on top of the graphite ink, the spherical silver particles, ranged from 2–3.5 μm in size, were observed. And finally, the silver ink was covered with a AgCl layer and the particle size becomes larger with an irregular sphere‐like phase. The images showed that the layers appear to be homogeneously distributed with good coverage. Then fabrication process was optimized concerning type of paper, the sanding process, the hydrophobic barrier, the electrode design and size. In summary, the optimized values included using the previously sanded matte paper with a mineral spirit layer. The design and size of the electrode were also tested to achieve the best electrochemical performance (design 3 with 3.5 cm). The final SPE was a miniaturized and flexible paper‐based electrochemical electrode. In order to evaluate the electrical properties, the ohmic resistance of each ink was tested using a multimeter and the obtained values were 2.18 kΩ for the graphite ink, 2.27 Ω for the silver ink and 38.33 kΩ for the silver/silver chloride ink. That can indicate the good conductivity of each ink used in the fabrication of the electrode and the correct deposition of Ag/AgCl. Finally, the electrode was used to measure the electrochemical response of K4[Fe(CN)6] in different concentrations. Then a calibration curve was obtained from the voltammograms and a linearity was observed between the current and concentration in the range of 0.50–2.00 mM. That indicates that the SPE has potential to be used as a voltammetric electrode. [ABSTRACT FROM AUTHOR]

Formulating highly stable graphene‐based conductive inks with consistency in electrical properties over the storage period has remained a significant challenge in the development of wearable electronics. Two highly stable graphene‐based inks (Cyclohexanone:Ethylene glycol (CEG) ink and Cyclohexanone:Terpineol (CT) ink) are prepared by using two different organic binary solvents, for the first time, without using solvent exchange methods. Both the inks display remarkably high stability (stable even after two months) with negligible variability in electrical properties. Here, it is demonstrated how such inks can be utilized to coat flexible substrates to create wearable e‐textiles. Both the inks coated e‐textiles show significantly low sheet resistance (≈209.1 Ω □−1 for CEG ink and ≈322.4 Ω □−1 CT ink) that show less than a 15% increase in electrical resistance over two months. Therefore, these inks offer high productivity and reproducibility and can be one of the most effective methods for formulating graphene‐based inks. [ABSTRACT FROM AUTHOR]

Due to their complex formulation, conductive nanoparticle inks for inkjet printing are limited in terms of the types of metals and substrates that can be utilized. A new and simplified class of inks called metal salt decomposition (MSD) inks has the potential to introduce a multitude of metals, which can be printed directly onto a wide range of substrates. Here, the use of atmospheric oxygen plasma to develop polycrystalline Au and Pt films at processing temperatures near room temperature (≈33 °C) with excellent conductivities up to 105 S m−1 is demonstrated. The conformal nature of the ink allows metal films to be printed onto a broad range of temperature‐sensitive substrates including polymers, papers, and fabric. The Au ink is then used to build a simple light‐emitting diode circuit showing its flexibility, durability, and long‐term stability as deposited thin metal films. Additionally, such inks cost less than one‐third the price of similar nanoparticle inks highlighting their overall affordability and good stability. [ABSTRACT FROM AUTHOR]

Conductive carbon pastes are widely used in flexible and printed electronic devices such as wearable electronics and optoelectronics. The use of conductive pastes comes with some challenges, such as replacing toxic synthetic materials with environmentally-friendly and sustainable ones, achieving an appropriate level of electrical conductivity, and controlling the thickness of the coated film. Waterborne conductive carbon pastes have been used to tackle the mentioned problems. In this study, carboxymethyl cellulose (CMC) was introduced as an eco-friendly binder combined with Graphene Nanoplatelets (GNPs) and Carbon Nanotubes (CNTs) to synthesize a conductive carbon paste without any metallic elements. The double-coated GNP/CNT/CMC paste films were coated on a paper surface using the doctor blade method. Morphological and thermal characteristics, sheet resistance, and optoelectrical properties of the paste films were comprehensively investigated. It was found that the conductive carbon paste containing 35 wt% CNTs exhibits higher conductivity (80.4 S/m) than the other combinations. Moreover, Field Emission Scanning Electron Microscopy (FE-SEM) showed that GNPs and CNTs are distributed within cellulosic matrix very homogeneously. Great flexibility and high electrical conductivity are achieved in the paste film. EIS results implied that the double-coated paste could act as a highly conductive surface in fabricating electrochemical sensors with high performance. In conclusion, this study represents a novel and environmentally-friendly method to produce low-cost, highly-efficient, and large-scale conductive carbon paste. [ABSTRACT FROM AUTHOR]

Designing reliable stretchable electronic devices is challenging as the stress caused by stretching deformation hinders material performances. Furthermore, electrode resistance considerably increases upon stretching, thereby distorting electrical signals and causing errors. Herein, a hydrophilic solution process for fabricating a stretchable conductive composite is reported. This process forms an internal structure that improves conductivity by concentrating conductive fillers to create a conductive path. It also minimizes changes in the electrical properties during stretching, which maximizes the elastic durability. The rate of change in resistance and decrease in conductivity of the composite are significantly low, and performance remains consistent and reliable. The conductive composite paste can be applied to direct writing, simplifying patterning processes. [ABSTRACT FROM AUTHOR]

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Graphene conductive inks have attracted significant attention in recent years due to their high conductivity, corrosion resistance, and environmentally friendly nature. However, the dispersion of graphene in aqueous solution is still challenging. In this work, we synthesized an amphiphilic graft copolymer, polyvinyl alcohol-g-polyaniline (PVA-g-PANI), and studied the graphene dispersion prepared with the graft copolymer by high-speed shear dispersion. The amphiphilic graft copolymer can be used as a stabilizer and adhesive agent in graphene dispersion. Given the steric hindrance of the graft copolymer, the stability of graphene dispersion is improved by decreasing the probability of π–π stacking. PVA-g-PANI has a better stability on graphene dispersion than carboxymethylcellulose sodium (CMC-Na) and a mixture of PVA and PANI. The graft copolymer has only a slight effect on the conductivity of graphene dispersion due to the existence of conductive PANI, which is beneficial for preparing the graphene dispersion with good conductivity and adhesion. Graphene dispersion is well-adapted to screen printing and is very stable with regard to the sheet resistance bending cycle. [ABSTRACT FROM AUTHOR]

Liquid metals (LMs) and conjugated polymers are both critically important materials in modern technologies including soft robotics, printable circuits, and stretchable electronics. Although broadly applied, the joint use of LMs and conjugated polymers are rarely explored due to the notoriously interfacial challenges of the high surface tension of LMs and the unfavorable rigid backbones of conjugated polymer chains. This work successfully introduced conjugated polymers (poly(3,4‐ethylenedioxythiophene):polystyrene sulfonate, (PEDOT:PSS)) into the system of liquid metals to provide a highly stable, aqueous, and electrically conductive ink (LM‐PEDOT:PSS inks, LMPInks) for flexible electronics. The PSS segments act as a strong ionic bridge to effectively stabilize core‐shell structure of the PEDOT and LMs in the homogenous ink. Different from previous insulated LM‐inks, LMPInk is aqueous and more importantly, electrically conductive without posttreatments due to the intrinsically conductive PEDOT:PSS. Interestingly, with low content of LM particles (<2 wt%), the printed circuits inherit the valuable transparency of PEDOT:PSS (transmission >92% in visible region), which has never been observed in LM‐based organic systems. Furthermore, such LMPInks show distinguished electrical robustness, which can automatically recover their initial electrical conductivity even after severe physical damage. With the above phenomenal advantages, various flexible circuits on different substrates are successfully provided. [ABSTRACT FROM AUTHOR]

Stretchable conductive ink has been widely investigated to be used in the fabrication of stretchable electrical devices. Experimentation methods to test the mechanical and electrical behaviours of the stretchable conductive ink composite are commonly applied; however, not much of the computational approach has been scrutinized to validate the results further. This paper employs the finite element analysis method to investigate the relationship between the stress and strain distribution of the stretchable conductive ink with the highest strain obtained. This research validates the past experimentation works of different patterns of stretchable conductive ink for its stretchability and electrical performance. The maximum Von Mises stress (VMS) and maximum principal strain of the stretchable conductive ink played a significant role in determining its electrical performance, rather than the localisation of high stress and strain at specific locations within the stretchable conductive ink pattern. Zigzag pattern exhibited the lowest maximum stress and strain concentration at 57.826 MPa and 4.05% while straight pattern suffered the highest respective values at 118.143 MPa and 10.39%. The lower maximum Von-Mises stress and principal strain contributed to a better stretchability which is indicated by a higher strain rate prior to electrical conductivity. [ABSTRACT FROM AUTHOR]

Three-dimensional (3D) bioprinting offers great potential for the fabrication of complex 3D cell-laden constructs for clinical and research applications. The droplet formation process is the important first step in droplet-based 3D bioprinting, affecting the positional accuracy and printing fidelity. In this paper, the drop ejection behavior, thresholds for stable droplet generation, and formation of satellite drops are studied, under various ink properties, printing conditions, and input cell concentrations using a micro-valve-based 3D bioprinter. Three droplet ejection behaviors are identified under different conditions: an isolated stable droplet, satellites coalescing into a single droplet, and the presence of one/multiple satellites. The droplet state is represented by a phase diagram bounded by a dimensionless Z number (the inverse of the Ohnesorge number) and a jet Weber number, Wej, to define the printability of the utilized bioprinter. The printability range is defined as 2 < Z < 15 and 10 < Wej < 25 by considering characteristics, such as stable single droplet formability and sufficient drop falling velocity. There is no fatal damage on cells within this printability range. The results show there is no strong influence of an actuation system on droplet-based bioprinting printability. As the input cell concentration increases, the bioink's density and viscosity increases, and surface tension decreases, which, in turn, causes the Z number to slightly decrease. The change in the cell concentration (from 0 to 1 × 10 7 cells/ml), within a Newtonian bioink, has negligible impact on the droplet volume, falling velocity, drop ejection behavior, breakup time, and ligament length in microvalve-based bioprinting. [ABSTRACT FROM AUTHOR]

We present, for the very first time, the fabrication and electrochemical characterization of a paper-based experimental platform for dengue virus analysis. The paper-based device incorporates a screen-printing technology with the help of black carbon conductive ink. The paper-based device utilizes two styles of electrode setups, i.e., the two-electrode system and three-electrode system, and both setups effectively detected the dengue virus with an LOD of 0.1 µg/mL; however, these paper electrodes exhibit various current ranges, and the created sensor was encompassed and compared in this research based on current response. It is observed that the three-electrode system has a substantially higher current range, ranging from 55.53 µA to 322.21 µA, as compared to the two-electrode system, which has a current range of 0.85 µA to 4.54 µA. According to this study, the three-electrode system displayed a good range of current amplification that is roughly 50 times higher than the two-electrode system, which had a weak current response. As a result, the three-electrode method has emerged as a viable option for the very sensitive detection of the dengue virus, as well as for the diagnosis of other diseases. [ABSTRACT FROM AUTHOR]

A biosensor is an analytical device that combines certain biological and physical elements. Several types of transducers are used for physical elements, such as optical, electrochemical, thermic, or gravimetric. Nowadays, electrochemical transducers have become widely used for the application of biomedical sensors. Electrochemical measurement devices called screen-printed electrodes (SPEs) are created by printing several types of ink on a ceramic or plastic substrate. SPEs enable speedy in-situ examination with high repeatability, sensitivity, and accuracy. In this study, SPEs were fabricated using a personalized CNC machine with carbon conductive ink as the electrode and polyethylene terephthalate (PET) as the substrate. The mask, stencil, and screen-printing dimensions were measured using a DinoLite microscope. SPEs characterization was performed using Scanning Electron Microscopy (SEM) to observe the surface morphology. This simple approach method shows a promising result that SPEs can be produced up to 5 screen printing layers with the ability to flow the electrical current under a resistance of 350.4 KΩ. [ABSTRACT FROM AUTHOR]

[Display omitted] Conductive metal inks with 3D-printable rheological properties have gained considerable attention, owing to their potential for manufacturing 3D electronics. Typically, such inks are formulated with high volume fractions of metal particles to achieve both rheological and electrical percolation. However, this leads to a high product cost and weight, making this approach potentially undesirable for practical application. In this study, naturally occurring ingredients, i.e., bee pollen microparticles (BPMPs) and citric acids (CAs), are used to produce a jammed hexane-in-aqueous suspension-type emulsion with controllable viscoelasticity as a template for conductive metal particles. Correspondingly, it is possible to develop 3D-printable, lightweight, and conductive inks. The BPMPs and CAs, as rheology modifiers, facilitate the 3D printability of the ink. After drying, the ink forms 3D networks without macroscopic discontinuities. Hexanes co-dispersed with BPMPs and CAs in the aqueous continuous phase improve the ink rheological processability and create internal macropores within the 3D-printed structure upon evaporation under ambient conditions, decreasing the product density. A conductive copper ink based on the emulsion template shows excellent 3D printability and electrical percolation at low metal loadings (<10 vol%); moreover, the printed ink with the optimized formulation has a remarkably low density (<2 g ∙ cm−3). [ABSTRACT FROM AUTHOR]

Monitoring of vital signs is a necessary tool to diagnose the symptoms of illness. This work developed screen-printing inks for conductive nanomaterials to fabricate electrocardiogram (ECG)-compatible fabric electrodes. The contents of the polymer matrix, calcium carbonate additive filler, and conductive nanomaterials (silver nanoparticles and copper nanowires) on the resistivity of the composite inks were optimized. A facile process of screen printing was applied to fabricate the electrodes on fabric to create an efficient conductor with high stability in conduction. The fabricated electrodes exhibited flexible and bendable behavior over 0.7% bending strain for wearable components. The results showed that the fabricated electrode based on copper nanowires resistivity was 40.01 ± 1.94 $\text{k}\Omega $ /cm, and the proposed signal-to-noise ratio (SNR) was approximately 27.16 ± 9.37 dB. Therefore, these fabricated electrodes can be applied in wearable vital biosignal detection devices that perform with high sensitivity during movement, thereby providing health monitoring opportunities. Moreover, the fabricated electrodes can be used without excessive pressure or an electrolyte gel layer, thus overcoming the challenges of developing a portable device. [ABSTRACT FROM AUTHOR]