288 results on '"Kalfas, A. I."'
Search Results
152. A flow adaptive aerodynamic probe concept for turbomachinery
- Author
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Lenherr, C, primary, Kalfas, A I, additional, and Abhari, R S, additional
- Published
- 2007
- Full Text
- View/download PDF
153. Improved Accuracy in Jet Impingement Heat Transfer Experiments Considering the Layer Thicknesses of a Triple Thermochromic Liquid Crystal Coating.
- Author
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Terzis, Alexandros, Bontitsopoulos, Stavros, Ott, Peter, von Wolfersdorf, Jens, and Kalfas, Anestis I.
- Subjects
LIQUID crystals ,THERMOCHROMISM ,HEAT transfer ,BANDWIDTHS ,SURFACE coatings - Abstract
This paper examines the applicability of a triple layer of thermochromic liquid crystals (TLCs) for the determination of local heat transfer coefficients using the transient liquid crystal (LC) technique. The experiments were carried out in a narrow impingement channel, typically used for turbine blade cooling applications. Three types of narrow bandwidth LCs (1??C range) of 35??C, 38??C, and 41??C were individually painted on the target plate of the cooling cavity and the overall paint thickness was accurately determined with an integral coating thickness gauge. The 1D transient heat conduction equation is then implicitly solved for each individual TLC layer on its realistic depth on the painted surface. Local heat transfer coefficients are therefore calculated three times for the same location in the flow improving the measurement accuracy, especially at regions where the LC detection times are too short (stagnation points) or too long (wall-jet regions). The results indicate that if multiple LC layers are used and the paint thickness is not considered, the heat transfer coefficients can be significantly underestimated. [ABSTRACT FROM AUTHOR]
- Published
- 2016
- Full Text
- View/download PDF
154. Optimized Shroud Design for Axial Turbine Aerodynamic Performance
- Author
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Porreca, L., primary, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2007
- Full Text
- View/download PDF
155. Blade Loading Influence on Unsteady Flow Interactions in Axial Steam Turbines
- Author
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Tashima, Tsuguhisa, primary, Sasaki, Takashi, additional, Kalfas, Anestis I., additional, and Abhari, Reza S., additional
- Published
- 2007
- Full Text
- View/download PDF
156. Stator-clocking effects on the unsteady interaction of secondary flows in a 1.5-stage unshrouded turbine
- Author
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Behr, T, primary, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2007
- Full Text
- View/download PDF
157. Unsteady Entropy Measurements in a High-Speed Radial Compressor
- Author
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Mansour, M., primary, Chokani, N., additional, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2007
- Full Text
- View/download PDF
158. Control of Rotor Tip Leakage Through Cooling Injection From the Casing in a High-Work Turbine: Experimental Investigation
- Author
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Behr, Thomas, primary, Kalfas, Anestis I., additional, and Abhari, Reza S., additional
- Published
- 2007
- Full Text
- View/download PDF
159. Turbulence Measurements and Analysis in a Multistage Axial Turbine
- Author
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Porreca, Luca, primary, Hollenstein, Marc, additional, Kalfas, Anestis I., additional, and Abhari, Reza S., additional
- Published
- 2007
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- View/download PDF
160. Experimental Investigation of Purge Flow Effects on a High Pressure Turbine Stage.
- Author
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Regina, K., Kalfas, A. I., and Abhari, R. S.
- Subjects
HIGH pressure (Technology) ,TURBINE aerodynamics ,FLUID flow ,AERODYNAMICS ,DISPLACEMENT (Mechanics) - Abstract
In the present paper, an experimental investigation of the effects of rim seal purge flow on the performance of a highly loaded axial turbine stage is presented. The test configuration consists of a one-and-a-half stage, unshrouded, turbine, with a blading representative of high pressure (HP) gas turbines. Efficiency measurements for various purge flow injection levels have been carried out with pneumatic probes at the exit of the rotor and show a reduction of isentropic total-to-total efficiency of 0.8% per percent of injected mass flow. For three purge flow conditions, the unsteady aerodynamic flow field at rotor inlet and rotor exit has been measured with the in-house developed fast response aerodynamic probe (FRAP). The time-resolved data show the unsteady interaction of the purge flow with the secondary flows of the main flow and the impact on the radial displacement of the rotor hub passage vortex (HPV). Steady measurements at off-design conditions show the impact of the rotor incidence and of the stage flow factor on the resulting stage efficiency and the radial displacement of the rotor HPV. A comparison of the effect of purge flow and of the off-design conditions on the rotor incidence and stage flow factor shows that the detrimental effect of the purge flow on the stage efficiency caused by the radial displacement of the rotor HPV is dominated by the increase of stage flow factor in the hub region rather than by the increase of negative rotor incidence. [ABSTRACT FROM AUTHOR]
- Published
- 2015
- Full Text
- View/download PDF
161. Unsteady Flow Physics and Performance of a One-and-1∕2-Stage Unshrouded High Work Turbine
- Author
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Behr, T., primary, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2006
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- View/download PDF
162. Investigation of 3D Unsteady Flows in a Two Stage Shrouded Axial Turbine Using Stereoscopic PIV and FRAP: Part I — Interstage Flow Interactions
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Porreca, L., primary, Yun, Y. I., additional, Kalfas, A. I., additional, Song, S. J., additional, and Abhari, R. S., additional
- Published
- 2006
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- View/download PDF
163. Investigation of 3D Unsteady Flows in a Two-Stage Shrouded Axial Turbine Using Stereoscopic PIV and FRAP: Part II — Kinematics of Shroud Cavity Flow
- Author
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Yun, Y. I., primary, Porreca, L., additional, Kalfas, A. I., additional, Song, S. J., additional, and Abhari, R. S., additional
- Published
- 2006
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164. Multistage Aspects and Unsteady Effects of Stator and Rotor Clocking in an Axial Turbine With Low Aspect Ratio Blading
- Author
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Behr, T., primary, Porreca, L., additional, Mokulys, T., additional, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2005
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165. Vortex-Wake-Blade Interaction in a Shrouded Axial Turbine
- Author
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Schlienger, J., primary, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2005
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166. Vortex Transport and Blade Interactions in High Pressure Turbines
- Author
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Chaluvadi, V. S. P., primary, Kalfas, A. I., additional, and Hodson, H. P., additional
- Published
- 2004
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167. Making Use of Labyrinth Interaction Flow
- Author
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Pfau, A., primary, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2004
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168. Fluid Dynamics and Performance of Partially and Fully Shrouded Axial Turbines
- Author
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Porreca, L., primary, Behr, T., additional, Schlienger, J., additional, Kalfas, A. I., additional, Abhari, R. S., additional, Ehrhard, J., additional, and Janke, E., additional
- Published
- 2004
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- View/download PDF
169. Multistage Aspects and Unsteady Effects of Stator and Rotor Clocking in an Axial Turbine With Low Aspect Ratio Blading
- Author
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Behr, T., primary, Porreca, L., additional, Mokulys, T., additional, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2004
- Full Text
- View/download PDF
170. Vortex-Wake-Blade Interaction in a Shrouded Axial Turbine
- Author
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Schlienger, J., primary, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2004
- Full Text
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171. An Economic Assessment Method of Gas Turbine Power Cycles by Means of Genetic Algorithms
- Author
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Codeceira Neto, Alcides, primary, Pilidis, Pericles, additional, and Kalfas, Anestis I., additional
- Published
- 2004
- Full Text
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172. Unsteady Flow Interactions Within the Inlet Cavity of a Turbine Rotor Tip Labyrinth Seal
- Author
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Pfau, A., primary, Schlienger, J., additional, Rusch, D., additional, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2003
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173. Effects of Labyrinth Seal Variation on Multistage Axial Turbine Flow
- Author
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Schlienger, J., primary, Pfau, A., additional, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2003
- Full Text
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174. Vortex Transport and Blade Interactions in High Pressure Turbines
- Author
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Chaluvadi, V. S. P., primary, Kalfas, A. I., additional, and Hodson, H. P., additional
- Published
- 2003
- Full Text
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175. Unsteady, 3-Dimensional Flow Measurement Using a Miniature Virtual 4 Sensor Fast Response Aerodynamic Probe (FRAP)
- Author
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Pfau, A., primary, Schlienger, J., additional, Kalfas, A. I., additional, and Abhari, R. S., additional
- Published
- 2003
- Full Text
- View/download PDF
176. A Multi-Component and Multi-Disciplinary Student Design Project Within an International Academic and Industrial Collaboration
- Author
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Mund, Friederike C., primary, Kalfas, Anestis I., additional, Abhari, Reza S., additional, Turcan, Yasemin, additional, Hourmouziadis, Jean, additional, Tre´binjac, Isabelle, additional, and Vouillarmet, Andre´, additional
- Published
- 2003
- Full Text
- View/download PDF
177. Blade Row Interaction in a High Pressure Steam Turbine
- Author
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Chaluvadi, V. S. P., primary, Kalfas, A. I., additional, Hodson, H. P., additional, Ohyama, H., additional, and Watanabe, E., additional
- Published
- 2002
- Full Text
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178. Blade-Row Interaction in a High-Pressure Turbine
- Author
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Chaluvadi, V. S. P., primary, Kalfas, A. I., additional, Banieghbal, M. R., additional, Hodson, H. P., additional, and Denton, J. D., additional
- Published
- 2001
- Full Text
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179. Effects of Free Stream Turbulence on Intermittent Boundary Layer Flows
- Author
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Kalfas, Anestis I., primary and Elder, Robin L., additional
- Published
- 1995
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180. Impact of Time-Resolved Entropy Measurement on a One-and-One- Half-Stage Axial Turbine Performance.
- Author
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Mansour, M., Chokani, N., Kalfas, A. I., and Abhari, R. S.
- Subjects
TURBINE design & construction ,COMPRESSOR blades ,THIN film devices ,TIME-resolved spectroscopy ,ENTROPY - Abstract
An accurate assessment of unsteady interactions in turbines is required, so that this may be taken into account in the design of the turbine. This assessment is required since the efficiency of the turbine is directly related to the contribution of unsteady loss ,necha- nisms. This paper presents unsteady entropy measurements in an axial turbine. The measurements are conducted at the rotor exit of a one-and-one-half-stage unshrouded turbine that is representative of a highly loaded, high-pressure stage of an aero-engine. The unsteady entropy measurements are obtained using a novel miniature fast-response probe, which has been developed at ETH Zurich. The entropy probe has two components: a one-sensor fast-response aerodynamic probe and a pair of thin-film gauges. The probe allows the simultaneous measurement of the total temperature and the total pressure from which the time-resolved entropy field can be derived. The mneasuremnents of the timne- resolved entropy provide a new insight into the unsteady loss mechanismns that are associated ciated with the unsteady interaction between rotor and stator blade rows. A particular attention is paid to the interaction effects of the stator wake interaction, the secondary flow interaction, and the potential field interaction on the unsteady loss generation at the rotor exit. Furthermore, the impact on the turbine design of quantifying the loss in terms of the entropy loss coefficient, rather than the more familiar pressure loss coefficient, is discussed in detail. [ABSTRACT FROM AUTHOR]
- Published
- 2012
- Full Text
- View/download PDF
181. Uncertainty in gas turbine thermo-fluid modelling and its impact on performance calculations and emissions predictions at aircraft system level.
- Author
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Kyprianidis, K G, Sethi, V, Ogaji, S O T, Pilidis, P, Singh, R, and Kalfas, A I
- Subjects
TURBINES ,TURBOFAN engines ,EMISSIONS (Air pollution) ,SYSTEM analysis ,SIMULATION methods & models - Abstract
In this article, various aspects of thermo-fluid modelling for gas turbines are described and the impact on performance calculations and emissions predictions at aircraft system level is assessed. Accurate and reliable fluid modelling is essential for any gas turbine performance simulation software as it provides a robust foundation for building advanced multi-disciplinary modelling capabilities. Caloric properties for generic and semi-generic gas turbine performance simulation codes can be calculated at various levels of fidelity; selection of the fidelity level is dependent upon the objectives of the simulation and execution time constraints. However, rigorous fluid modelling may not necessarily improve performance simulation accuracy unless all modelling assumptions and sources of uncertainty are aligned to the same level.A comprehensive analysis of thermo-fluid modelling for gas turbines is presented, and the fluid models developed are discussed in detail. Common technical models, used for calculating caloric properties, are compared while typical assumptions made in fluid modelling, and the uncertainties induced, are examined. Several analyses, which demonstrate the effects of composition, temperature, and pressure on caloric properties of working media for gas turbines, are presented. The working media examined include dry air and combustion products for various fuels and H/C ratios. The uncertainty induced in calculations by (a) using common technical models for evaluating fluid caloric properties and (b) ignoring dissociation effects is examined at three different levels: (i) component level, (ii) engine level, and (iii) aircraft system level. An attempt is made to shed light on the trade-off between improving the accuracy of a fluid model and the accuracy of a multi-disciplinary simulation at aircraft system level, against computational time penalties. The validity of the ideal gas assumption for future turbofan engines and novel propulsion cycles is discussed. The results obtained demonstrate that accurate modelling of the working fluid is essential, especially for assessing novel and/or aggressive cycles at aircraft system level. Where radical design space exploration is concerned, improving the accuracy of the fluid model will need to be carefully balanced with the computational time penalties involved. [ABSTRACT FROM AUTHOR]
- Published
- 2012
- Full Text
- View/download PDF
182. High Temperature Fast Response Aerodynamic Probe.
- Author
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Lenherr, Christian, Kalfas, Anestis I., and Abhari, Reza S.
- Subjects
- *
HIGH temperatures , *AERODYNAMICS , *TRANSDUCERS , *SPEED , *ELECTROMECHANICAL devices - Abstract
In order to advance the technology for measurements in higher temperature flows, a novel miniature (diameter 2.5 mm) fast response probe that can be applied in flows with temperatures of up to 533 K (500°F) has been developed. The primary elements of the probe are two piezoresistive pressure transducers that are used to measure the unsteady pressure and unsteady velocity field, as well as the steady temperature. Additional temperature and strain gauge sensors are embedded in the shaft to allow a much higher degree of robustness in the use of this probe. The additional temperature sensor in the shaft is used to monitor and correct the heat flux through the probe shaft, facilitating thermal management of the probe. The strain gauge sensor is used to monitor and control probe shaft vibration. Entirely new packaging technology had to be developed to make possible the use of this probe at such high temperatures. Extensive calibration and thermal cycling of the probe used to bind the accuracy and the robustness of the probe. This novel probe is applied in the one-and-½ -stage, unshrouded axial turbine at ETH Zurich; this turbine configuration is representative of a high work aero-engine. The flow condi- tioning stretch upstream of the first stator is equipped with a recently designed hot streak generator~ Several parameters of the hot streak, including temperature, radial and cir- cumferential position, and shape and size can be independently controlled. The interac- tions between the hot streak and the secondary flow present a perfect scenario to verify the probe's capability to measure under real engine conditions. Therefore, measurements with the novel probe have been made in order to prove the principle and to detail the interaction effects with blade row pressure gradients and secondary flows. [DOl: 10.1115/1.4001824] [ABSTRACT FROM AUTHOR]
- Published
- 2011
- Full Text
- View/download PDF
183. Interstage Flow Interactions and Loss Generation in a Two-Stage Shrouded Axial Turbine.
- Author
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Porreca, L., Kalfas, A. I., Abhari, R. S., Yun, Y. I., and Song, S. J.
- Subjects
TURBINE aerodynamics ,TURBINE blades ,AERODYNAMICS ,KINEMATICS of machinery ,PRESSURE ,SPEED ,VELOCIMETRY ,MECHANICAL movements ,DATA analysis - Abstract
The aerodynamics and kinematics of flow structures, including the loss generation mechanisms, in the interstage region of a two-stage partially shrouded axial turbine are examined. The nonwcisymmerric partial shroud introduces highly three-dimensional unsteady interactions, the details of which must be understood in order to optimize the design of the blade/shroud. Detailed measurements of the steady and unsteady pressure and velocity fields are obtained using a two-sensor fast response aerodynamic probe and stereoscopic particle image velocimerry. These intrusive and non intrusive measurement techniques yield a unique data set that describes the details of the flow in the interstage region. The measurements show that a highly three-dimensional interaction occurs between the passage vortex and a vortex caused by the recessed shroud platform design. Flow coming from the blade passage suddenly expands and migrates radially upward in the cavity region, causing a localized relative total pressure drop. Interactions of vortex and Wake structures with the second stator row are analyzed by means of the combination of the measured relative total pressure and nondeterminisric pressure unsteadiness. The analysis of the data gives insight on unsteady loss mechanisms. This study provides improved flow understanding and suggests that the design of the blade/shroud and second stator leading edge may be further improved to reduce unsteady loss contribution. [ABSTRACT FROM AUTHOR]
- Published
- 2009
- Full Text
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184. Investigation of Three-Dimensional Unsteady Flows in a Two-Stage Shrouded Axial Turbine Using Stereoscopic PIV-Kinematics of Shroud Cavity Flow.
- Author
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Yong Il Yun, Porreca, Luca, Kalfas, Anestis I., Seung Jin Song, and Abhari, Reza S.
- Subjects
UNSTEADY flow ,PARTICLE image velocimetry ,TURBINE blades ,AERODYNAMIC measurements ,FLUID dynamic measurements ,SEPARATION (Technology) ,VORTEX motion ,FLUID dynamics - Abstract
This paper presents an experimental study of the behavior of leakage flow across shrouded turbine blades. Stereoscopic particle image velocimetry and fast response aerodynamic probe measurements have been conducted in a low-speed two-stage axial turbine with a partial shroud. The dominant flow feature within the exit cavity is the radially outward motion of the main flow into the shroud cavity. The radial migration of the main flow is induced by flow separation at the trailing edge of the shroud due to a sudden area expansion. The radially outward motion is the strongest at midpitch as a result of interactions between vortices formed within the cavity. The main flow entering the exit cavity divides into two streams. One stream moves upstream toward the adjacent seal knife and reenters the main flow stream. The other stream moves downstream due to the interaction with the thin seal leakage flow layer. Closer to the casing wall, the flow interacts with the underturned seal leakage flow and gains swirl. Eventually, axial vorticity is generated due to these complex flow interactions. This vorticity is generated by a vortex tilting mechanism and gives rise to additional secondary flow. Because of these fluid motions combined with a contoured casing wall, three layers (the seal leakage layer, cavity flow layer, and main flow) are formed downstream of the shroud cavity. This result is different from the two-layer structure, which is found downstream of conventional shroud cavities. The seal leakage jet formed through the seal clearance still exists at 25.6% axial chord downstream of the second rotor. This delay of complete dissipation of the seal leakage jet and its mixing with the cavity flow layer is due to the contoured casing wall. Time-averaged flow downstream of the shroud cavity shows the upstream stator's influence on the cavity flow. The time-averaged main flow can be viewed as a wake flow induced by the upstream stator whose separation at the shroud trailing edge induces pitchwise non-uniformity of the cavity flow. [ABSTRACT FROM AUTHOR]
- Published
- 2008
- Full Text
- View/download PDF
185. Flight-Path Optimization for a Hybrid-Electric Aircraft.
- Author
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Papadopoulos, Konstantinos I., Nasoulis, Christos P., Gkoutzamanis, Vasilis G., and Kalfas, Anestis I.
- Abstract
This study aims to illustrate a sequence that optimizes the flight-path trajectory for a hybrid-electric aircraft at mission level, in addition to identifying the respective optimum power management strategy. An in-house framework for hybrid-electric propulsion system modeling is utilized. A hybrid-electric commuter aircraft serves as a virtual test-bench. Vectorized calculations, decision variable count, and optimization algorithms are considered for reducing the computational time of the framework. Performance improvements are evaluated for the aircraft's design mission profile. Total energy consumption is set as the objective function. Emphasis lies on minimizing the average value and standard deviation of the energy consumption and timeframe metrics. The best performing application decreases computational time by two orders of magnitude, while retaining equal accuracy and consistency as the original model. It is employed for creating a dataset for training an artificial neural network (ANN) against random mission patterns. The trained network is integrated into a surrogate model. The latter part of the analysis evaluates optimized mission profile characteristics with respect to energy consumption, against a benchmark flight-path. The combined optimization process decreases the multihour-scale timeframe by two orders of magnitude to a 3-min sequence. Using the novel framework, a 12% average energy consumption benefit is calculated for short, medium, and long regional missions, against equivalent benchmark profiles. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
186. Integration Of Software Tools Into A Multi Disciplinary Undergraduate Student Design Project
- Author
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Abhari, Reza S., primary, Mund, Friederike, additional, and Kalfas, Anestis I., additional
- Full Text
- View/download PDF
187. Synergies and Trade-Offs in Hybrid Propulsion Systems Through Physics-Based Electrical Component Modeling.
- Author
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Bermperis, Dimitrios, Ntouvelos, Elissaios, Kavvalos, Mavroudis D., Vouros, Stavros, Kyprianidis, Konstantinos G., and Kalfas, Anestis I.
- Abstract
Hybrid-electric propulsion is recognized as an enabling technology for reducing aviation's environmental impact. In this work, a serial/parallel hybrid configuration of a 19-passenger commuter aircraft is investigated. Two underwing-mounted turboprop engines are connected to electrical branches via generators. One rear fuselage-mounted electrically driven ducted fan is coupled with an electric motor and respective electrical branch. A battery system completes the selected architecture. Consistency in modeling accuracy of propulsion systems is aimed for by development of an integrated framework. A multipoint synthesis scheme for the gas turbine and electric fan is combined with physics-based analytical modeling for electrical components. Influence of turbomachinery and electrical power system design points on the integrated power system is examined. An opposing trend between electrical and conventional powertrain mass is driven by electric fan design power. Power system efficiency improvements in the order of 2% favor high-power electric fan designs. A trade-off in electrical power system mass and performance arises from oversizing of electrical components for load manipulation. Branch efficiency improvements of up to 3% imply potential to achieve battery mass reduction due to fewer transmission losses. A threshold system voltage of 1 kV, yielding 32% mass reduction of electrical branches and performance improvements of 1-2%, is identified. This work sets the foundation for interpreting mission-level electrification outcomes that are driven by interactions on the integrated power system. Areas of conflicting interests and synergistic opportunities are highlighted for optimal conceptual design of hybrid powertrains. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
188. Unsteady Wet Steam Flow Field Measurements in the Last Stage of Low Pressure Steam Turbine.
- Author
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Bosdas, Ilias, Mansour, Michel, Kalfas, Anestis I., Abhari, Reza S., and Senoo, Shigeki
- Subjects
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STEAM-turbines , *FIELD theory (Physics) , *LOW pressure (Science) , *STEAM flow , *FLUID dynamics , *AERODYNAMICS - Abstract
Modem steam turbines need to operate efficiently and safely over a wide range of operating conditions. This paper presents a unique unprecedented set of time-resolved steam flowfield measurements from the exit of the last two stages of a low pressure (LP) steam turbine under various volumetric massflow conditions. The measurements were performed in the steam turbine test facility in Hitachi city in Japan. A newly developed fast response probe equipped with a heated tip to operate in wet steam flows was used. The probe tip is heated through an active control system using a miniature high-power cartridge heater developed in-house. Three different operating points (OPs), including two reduced massflow conditions, are compared and a detailed analysis of the unsteady flow structures under various blade loads and wetness mass fractions is presented. The measurements show that at the exit of the second to last stage the flow field is highly three dimensional. The measurements also show that the secondary flow structures at the tip region (shroud leakage and tip passage vortices) are the predominant sources of unsteadiness at 85% span. The high massflow operating condition exhibits the highest level of periodical total pressure fluctuation compared to the reduced massflow conditions at the inlet of the last stage. In contrast at the exit of the last stage, the reduced massflow operating condition exhibits the largest aerodynamic losses near the tip. This is due to the onset of the ventilation process at the exit of the LP steam turbine. This phenomenon results in three times larger levels of relative total pressure unsteadiness at 93% span, compared to the high massflow condition. This implies that at low volumetric flow conditions the blades will be subjected to higher dynamic load fluctuations at the tip region. [ABSTRACT FROM AUTHOR]
- Published
- 2016
- Full Text
- View/download PDF
189. Performance Benefits of a Portable Hybrid Micro-Gas Turbine Power System for Automotive Applications.
- Author
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Christodoulou, Fanos, Giannakakis, Panagiotis, and Kalfas, Anestis I.
- Subjects
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GAS turbines , *DUCTED fans , *HYBRID electric vehicles , *ELECTRIC vehicles , *TRACTION-engines - Abstract
The lower fuel burn and pollutant emissions of hybrid electric vehicles give a strong motivation and encourage further investigations in this field. The know-how on hybrid vehicle technology is maturing, and the reliability of such power schemes is being tested in the mass production. The current research effort is to investigate novel configurations, which could achieve further performance benefits. This paper presents an assessment of a novel hybrid configuration comprising a micro-gas turbine, a battery bank, and a traction motor, focusing on its potential contribution to the reduction in fuel burn and emissions. The power required for the propulsion of the vehicle is provided by the electric motor. The electric power is stored by the batteries, which are charged by a periodic function of the micro-gas turbine. The micro-gas turbine starts up when the battery depth of discharge exceeds 80%, and its function continues until the batteries are full. The performance of the vehicle is investigated using an integrated software platform. The calculated acceleration performance and fuel economy are compared with those of conventional vehicles of the same power The sensitivity of the results to the variation in the vehicle parameters such as mass, kinetic energy recovery, and battery type is calculated to identify the conditions under which the application of this hybrid technology offers potential benefits. The results indicate that if no mass penalties are incurred by the installation of additional components, the fuel savings can exceed 23%. However~ an increase in the vehicle's weight can shrink this benefit especially in the case of light vehicles. Lightweight batteries and kinetic energy recovery systems are deemed essential, enabling technologies for a realistic application of this hybrid system. [ABSTRACT FROM AUTHOR]
- Published
- 2011
- Full Text
- View/download PDF
190. Conceptual Design and Energy Storage Positioning Aspects for a Hybrid-Electric Light Aircraft.
- Author
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Gkoutzamanis, Vasilis G., Kavvalos, Mavroudis D., Srinivas, Arjun, Mavroudi, Doukaini, Korbetis, George, Kyprianidis, Konstantinos G., and Kalfas, Anestis I.
- Abstract
This work is a feasibility study of a 19-passenger hybrid-electric aircraft, to serve the short-haul segment within the 200-600 nautical miles. Its ambition is to answer some dominating research questions, during the evaluation and design of aircraft based on alternative propulsion architectures. The potential entry into service (EIS) is foreseen beyond 2030. A literature review is performed to identify similar concepts under research and development. After the requirements' definition, the first level of conceptual design is employed. The objective of design selections is driven by the need to reduce CO2 emissions and accommodate aircraft electrification with boundary layer ingestion engines. Based on a set of assumptions, a methodology for the sizing of the hybrid-electric aircraft is described to explore the basis of the design space, incorporating a parametric analysis for the consideration of boundary layer ingestion effects. Additionally, a methodology for the energy storage positioning is provided to highlight the multidisciplinary aspects between the sizing of an aircraft, the selected architecture (series/parallel partial hybrid), and the storage characteristics. The results show that it is not possible to fulfill the initial design requirements (600 nmi) with a fully-electric aircraft configuration, due to the far-fetched battery necessities. It is also highlighted that compliance with airworthiness standards is favored by switching to hybrid-electric aircraft configurations and relaxing the design requirements (targeted range, payload, battery technology). Finally, the lower degree of hybridization (40%) is observed to have a higher energy efficiency (-12% energy consumption) compared to the higher degree of hybridization (50%) and greater CO2 reduction, with respect to the conventional configuration. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
191. Performance evaluation of three latent heat storage designs for cogeneration applications.
- Author
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Xu, Tianhao, Gkoutzamanis, Vasilis G., Dong, Haoyang, Muhammad, Yousif, Efstathiadis, Theofilos G., Kalfas, Anestis I., Laumert, Björn, and Chiu, Justin Ningwei
- Subjects
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HEAT storage , *ENERGY storage , *COMBINED cycle power plants , *PHASE change materials , *HEAT transfer coefficient , *FINITE volume method , *CENTRIFUGAL force , *THREE-dimensional flow - Abstract
• Evaluate three novel latent heat storage designs for cogeneration application. • Conduct 3-D simulation to study secondary flow effect in spiral coil heat exchanger. • Test scaled-down prototype to infer heat transfer rate in novel encapsulated designs. • Compare storage thermal performance and costs between designs for integration. Well-integrated thermal energy storage units can enhance flexibility and profitability for a cogeneration system by enabling its decoupling of electricity and heat production. In the present study, novel latent heat thermal energy storage technologies are numerically investigated on their thermal and economic performance to evaluate their implementation at an existing combined cycle power plant. Three commercially available storage designs are analyzed: one shell-and-tube heat exchanger design based on planar spiral coils, and two types of advanced macro-encapsulated designs with capsules resembling ellipsoid and slab in shape, respectively. For the spiral coil design, three-dimensional flow velocity and temperature fields are simulated with finite volume method to predict the transient storage heat transfer process, including the effect of secondary flow induced by centrifugal forces. For the macro-encapsulated designs, effective heat transfer coefficients between heat transfer fluid (HTF) and phase change material (PCM) are inferred from scaled-down storage prototyping and testing. A one-dimensional two-phase packed bed model was developed based on the apparent heat capacity-based enthalpy method to numerically study the heat transfer in macro-encapsulated PCM. With an operating temperature range of 46–72 °C and a HTF supplying flowrate range of 4.2–8.4 m3/h defined by the cogeneration strategy, thermal power and accumulated storage capacity are calculated and compared for the first three hours of charge and the first hour of discharge for the three designs. The effect from increasing the HTF flowrate to accelerate charging/discharging processes is indicated by the simulation results. Performance comparison among the three designs shows that the slab capsule design exhibits the highest accumulated storage capacity (710 kWh) and state of charge (40%) after three hours of charge, though it has a lower theoretical total storage capacity (1760 kWh) than the spiral coil design (1830 kWh). The ellipsoid capsule design shows a slightly lower accumulated storage capacity (700 kWh) than the slab design for 3-hr charge and an equivalent accumulated storage capacity/depth of discharge (250 kWh/14%) as the latter. Furthermore, the storage power cost of the slab capsule design is the lowest, by 6–12% lower than the spiral coil design and by 2–3% lower than the ellipsoid capsule design. However, with the highest design flowrate of 8.4 m3/h, the low state of charge (below 40%) after three hours and the low depth of discharge (below 14%) after one hour indicate that redesigning the heat transfer boundary conditions and the configurations of the three units are necessary to meet desirable storage performance in cogeneration applications. [ABSTRACT FROM AUTHOR]
- Published
- 2021
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192. A time-domain equivalent source method for acoustic scattering based on acoustic velocity.
- Author
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Siozos-Rousoulis, Leonidas, Amoiridis, Orestis, De Troyer, Tim, Kalfas, Anestis I., and Ghorbaniasl, Ghader
- Subjects
- *
SOUND wave scattering , *SPEED of sound , *SOUND pressure , *BOUNDARY value problems , *MAGNETIC monopoles - Abstract
Abstract In this paper, a time-domain equivalent source method (ESM) for acoustic scattering prediction is suggested, based on acoustic velocity formulations. Incident and scattered acoustic predictions are realized by acoustic velocity formulation V1A of Ghorbaniasl. Formulation V1A is based on the FW-H equation and allows direct evaluation of the boundary condition, without requiring acoustic pressure gradient computation. The scattering approach is implemented and validated by the analytical case of scattering of a pulsating monopole source by a rigid sphere. The developed methodology is efficient for scattering problems where broadband noise sources are considered. [ABSTRACT FROM AUTHOR]
- Published
- 2019
- Full Text
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193. A convected frequency-domain equivalent source approach for aeroacoustic scattering prediction of sources in a moving medium.
- Author
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Siozos-Rousoulis, Leonidas, Amoiridis, Orestis, Huang, Zhongjie, De Troyer, Tim, Kalfas, Anestis I., and Ghorbaniasl, Ghader
- Subjects
- *
SOUND wave scattering , *BOUNDARY value problems , *UNIFORM flow (Fluid dynamics) , *LORENTZ transformations , *PREDICTION theory - Abstract
In this paper, a convected frequency-domain approach for acoustic scattering prediction is suggested, for sources and scattering surfaces in a uniform constant flow. Frequency-domain moving-medium formulations are used for prediction of the incident acoustic pressure and acoustic pressure gradient. The latter is required for evaluation of the hardwall boundary condition in a moving medium and allows a convected definition of the equivalent sources. The scattering approach is validated by the analytical case of scattering of a pulsating monopole source by a rigid sphere. The applicability of the methodology to moving-medium problems is demonstrated for rotating and pulsating monopole point sources in a uniform flow, located near an infinite flat scattering surface. The suggested approach allows frequency-domain scattering predictions for sources in a uniform constant flow of any subsonic velocity, enabling direct inclusion of convection effects on incident and scattered acoustics. The hardwall boundary condition is thus evaluated directly in a moving medium. The need for a Lorentz transform is obviated, overcoming the complexity it introduces and the limitations it imposes. [ABSTRACT FROM AUTHOR]
- Published
- 2018
- Full Text
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194. High-fidelity Multi-sensor Fast Response Aerodynamic Probes for Unsteady Measurements in Turbomachinery Flows
- Author
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Chasoglou, Alexandros, Abhari, Reza S., Ottavy, Xavier, and Kalfas, Anestis I.
- Subjects
Turbulence measurements ,Turbomachinery ,Unsteady aerodynamics ,Experimental Flow Physics ,FRAP ,Instrumentation ,fast response aerodynamic probes ,High pressure turbine ,Engineering & allied operations ,ddc:620 - Abstract
Due to regulatory and socio-economic drivers, there is an ongoing process of transforming the energy market. This process aims to reduce emissions and improve efficiency, thus reducing costs and subsequently increasing profit in the power generation sector and the energy market as a whole. The main goal has been the transition to renewable energy technologies, reducing carbon-emitting intense traditional sources. As such, power generation from natural gas is expected to reduce in the mid-term future, albeit, at a slow pace due to benefits associated with operational flexibility, efficiency and low carbon footprint with respect to alternatives. Moreover, turbomachinery components are employed across all industrial sectors and for this reason there is still a profound need to improve their performance. Experimental data-sets are needed to verify the numerical tools, which are currently the backbone in turbomachinery research and are steadily becoming more sophisticated even in initial design space exploration studies. Due to the vast improvements in turbomachinery component efficiencies over the past century, nowadays marginal efficiency improvements are more and more difficult to attain and also detect. For these reasons, high-fidelity experimental validation is as relevant as ever. The global objective of the present work is to promote the use of rigorous experimental methods regarding fast response aerodynamic probe measurements in the challenging flow-field encountered in turbomachinery representative configurations. The present work was carried out within the scope of an academic research project aiming to advance the state-of-the-art for point-wise pressure-based multi-sensor fast response aerodynamic probes (FRAP). Miniature four-sensor FRAP have been developed, the smallest of which features an external diameter of 3 mm. These prototype FRAP are additively manufactured (AM) from stainless steel using a binder jetting technique, thus allowing the fast and cost-effective development of various FRAP which are used for further investigations in the context of this work. The FRAP-4S includes silicon piezo-resistive pressure sensors which are soft-bonded with a silicon elastomer and are housed directly beneath the sensing hole. The resulting measurement bandwidth is in the order of 45 kHz without any numerical compensation. At first, the development and application of new instrumentation able to perform three-dimensional time-resolved measurements are described. Details on the design, packaging, assembly and calibration processes of the newly developed instruments are given, highlighting their advantages and limitations over traditional instrumentation used in turbomachinery testing. Moreover, post-processing and uncertainty quantification (UQ) methods are developed, tailored to aerodynamic probes. A work-flow to quantify the uncertainties related to the derived flow quantities is presented. The breakdown and contributions of the elemental uncertainty sources is provided both for pneumatic and FRAP. Concerning FRAP, a method to quantify the temperature dependent pressure hysteresis is described and is subsequently included in the uncertainty calculation. Additionally, the temporal drift of the piezoresistive pressure sensors is included in the UQ method and it is shown that its contribution varies between 30% to 75% and thus should always be included in the UQ of FRAP. A novel iterative data-reduction algorithm is developed to account for the compressibility sensitivity demonstrated from aerodynamic probes and a method to quantify the convergence criteria of the process is thoroughly described. The algorithm is focused on correcting the systematic errors in the time-varying flow-quantities when improper calibration files are used to evaluate the unsteady FRAP data. The methodology is used to post-process the experimental results obtained in a one-and-a-half stage axial turbine research facility. The results indicated differences for mainly static pressure and pitch angle, which vary primarily with the magnitude of Mach number fluctuations and secondarily with the time-averaged Mach number. The fact that the errors appear in the ensemble-averaged results indicates that these are significant and are not averaged out. A unique experimental dataset is obtained studying the effect of the FRAP-4S size on the measured turbulence levels (Tu) and related turbulence information. The mean Tu, measured by all FRAP-4S, match levels recorded by hot-wire anemometry studies in similar turbine configurations from the literature. With regards to probe size, small differences were found in mean and time-varying Tu both behind a vane and rotor blade rows with these quantities being proportional to the FRAP size. Statistically significant differences in the average Tu were found at the location of the rotor tip leakage flow where, surprisingly, the larger probes indicated lower turbulence intensity. Measured length scales and the degree of turbulence anisotropy were more significantly affected by the probe size. The most stark differences were found on the spatial distribution of the integral length scales at first stator exit. A dedicated spectral filtering approach is proposed to improve the estimation of the length scales and is shown to perform well, yet further refinement is needed to improve its reliability. Finally, an extensive investigation is performed on methodologies used to derive turbulence information from unsteady pressure measurements. The applicability and limitations of these methods are discussed and strategies to correct the turbulence levels is demonstrated. Thus, corrected turbulence intensities are within a few percent (< 2%) difference with respect to the true value. This is substantial improvement considering that these methods are providing non-physical results at particular flow regimes within the turbine.
- Published
- 2022
195. Comparative study of the power production and noise emissions impact from two wind farms
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Chourpouliadis, Christos, Ioannou, Eleni, Koras, Andreas, and Kalfas, Anestis I.
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- *
ELECTRIC power production , *WIND power plants , *COMPARATIVE studies , *CLIMATOLOGY , *POWER resources , *NOISE pollution , *ENERGY conversion - Abstract
Abstract: This paper is founded on a statistical wind data analysis for two interconnected wind farms in Greece. Specifically, after the acquisition of a representative set of climatology data by two meteorological masts installed in two different mountainous regions, an annual power output prediction is carried out in order to estimate the performance and viability of the selected wind turbines in the parks. Two alternative power output simulation models are used; one empirical and one computational, the results of which are examined in a comparative manner. Furthermore, a wake losses’ estimation is performed via the application of two different wake models, while a simple noise emission impact analysis is implemented. The study ends with a brief financial assessment of the two wind energy projects. The main outcome of the energy calculations is that the empirical numerical tool underestimates the total annual energy production of the two wind farms as well as their capacity factors. The wake models’ comparative overview indicates a low percentage of wake losses for both the wind parks, which ensures the maximum power yield achievement. Finally, the results of the noise emission analysis prove that the turbines’ predicted noise signals fall within the limits of recent regulation protocols. [Copyright &y& Elsevier]
- Published
- 2012
- Full Text
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196. Cooling Flow Effects on Rotor Heat Transfer Distribution in Highly Loaded Axial Turbines
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Hänni, Dominic D., Abhari, Reza S., Rösgen, Thomas, and Kalfas, Anestis I.
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HEAT TRANSFER ,Turbomachinery ,Engineering & allied operations ,ddc:620 ,Infrared Thermography ,Cooling ,CFD - Abstract
In addition to their efficiency, the versatility of gas turbines is a major driver in their development for aero engines and power production. Advanced materials, cooling and thermal management are the main factors driving the reliable operation of gas turbines with main gas temperatures above their metal melting temperature. While adequate cooling is highly necessary, it comes at a cost. An improved understanding of heat transfer can reduce cooling requirements for components and shift the trade-off between increasing turbine inlet temperatures and associated cooling requirements for higher efficiencies. Improvements to design methods and new manufacturing techniques-such as neural network-based computational fluid dynamic optimisations and 3D printing-broaden the design space for engineers and facilitate increasingly integrated component designs. This results in a strong need for cost- and time-effective experimental testing and verification of numerical predictions. Due to the complexity of measuring high-resolution heat transfer on rotating components in gas turbine research facilities, relatively little experimental data are available in the open literature. Instead, most investigations are based on experiments in linear cascades with low geometrical complexity and simple inflow conditions. In particular, the unsteady flow field and interactions between main flow and cavity flows is not representative in such experiments. Established techniques used on rotating components such as thin-film gauges provide only single-point measurement data. This thesis contributes to the experimental setup and instrumentation for high-resolution heat transfer measurements on rotating turbomachinery components by improving a novel setup using a high-speed infrared-based technique. The rotor hub endwall heat transfer coefficient and purge flow cooling effectiveness of an endwall with contouring extended into the disc cavity is investigated for various purge flow injection rates. Using numerical simulations, the capabilities and challenges on heat transfer are assessed. The work in this thesis was performed within a joint industrial and academic research project to investigate the effect of advanced airfoil designs on the aerothermodynamics of gas turbines with cooling flows, with a special focus on heat transfer. Experimental measurements were performed in a state of the art and highly accurate axial turbine research facility. Aerodynamic measurements using pneumatic five-hole probes and fast response aerodynamic probes were performed to characterise the flow field, define boundary conditions and validate the numerical simulations. Moreover, a previously developed heat transfer measurement setup was improved for highly curved surfaces and rotor blade tip measurements. Insert-based custom-made thin-film resistive heaters based on chemical deposited nickel on a low thermal conductive substrate were manufactured and integrated on an aluminium bladed disk rotor to create controlled heat flux boundary conditions. The pressure and temperature on the rotor and the power for the heating platforms were acquired and controlled using a rotating data acquisition system mounted on the rotor. The test facility was modified to integrate the injection of dry cold air from a secondary loop to create a temperature difference between the injection cooling air and the main flow. A modular tip instrumentation setup was introduced to allow tip cooling integration for bladed disk rotors and simultaneous tip heat transfer measurements in a rainbow rotor approach with multiple geometries in a single test run. Complementary numerical investigations were performed using a Navier-Stokes solver for turbomachinery applications on a high-performance computing cluster. The developed technique for nickel thin-film resistance heaters was demonstrated to be reliable and versatile for complex geometries with high uniformity in the heat flux produced. The variable blade tip instrumentation was successfully implemented, used for measurement and proven to be robust with over 120 turbine start-ups and nearly 1000 turbine operating hours. For the investigated endwall geometry, local variations in heat transfer coefficient above ±20 % were observed between the blade suction side and the endwall hill for purge flow rate variations between 0:0 % and 1:2 %. The steep contouring hill deflects the main flow into the cavity and promotes a jet-like purge flow ejection from the cavity, thereby limiting the cooled platform area from the purge flow. The effect of purge flow on the endwall is limited to the front part of the platform upstream from the cross-passage migration of the secondary flow structures. Notably, both steady-state and unsteady simulations predicted the distribution of local heat transfer coefficients reasonably well in comparison to the experimental results. Regarding cooling effectiveness, an overestimation by the steady-state solution was observed due to suppression of the unsteady interaction between the main flow and cavity as well as the mixing of the two. To the best of the author’s knowledge, this study provides the first high-resolution heat transfer measurements at rotor blade tips performed in a rotating facility using a high-speed infrared camera and heat flux controlled boundary conditions. A unique data set of heat transfer coefficient data for various rotor blade tip geometries-with and without film cooling-has been acquired. Pronounced geometrical features on the rotor platform, such as upstream and cavity extended endwall contouring, can introduce regions of increased heat transfer that are not caused by secondary flows structures created in the passage and should be considered in the design phase. Due to the unsteady nature of the cavity and main flow interaction, unsteady simulations are required to correctly predict the cooling effect of purge flow injection on the hub endwall.
- Published
- 2020
- Full Text
- View/download PDF
197. Unsteady Steam Turbine Optimization using High Fidelity CFD
- Author
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Papagiannis, Ilias, Abhari, Reza S., Konstantinos, Mathioudakis, and Kalfas, Anestis I.
- Subjects
Physics ,ddc:530 ,Engineering & allied operations ,ddc:620 - Published
- 2019
- Full Text
- View/download PDF
198. Aerothermal Effects of High-Pressure Turbine Rim Seals and Blade Tip Geometries in the Presence of Cooling Flows
- Author
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Schädler, Rainer, Abhari, Reza S., di Mare, Francesca, and Kalfas, Anestis I.
- Subjects
Non-synchronous Pressure Perturbations and Cavity Modes ,High-pressure turbine ,Experimental Flow Physics ,Cavity heat transfer ,rim seal ,Turbomachinery ,Computational fluid dynamics (CFD) ,fast response aerodynamic probes ,Blade Tip ,Rim Seal Purge Flow ,Engineering & allied operations ,ddc:620 - Abstract
The primary scope of this thesis is to contribute to improving the aerothermal performance of turbine sections in modern gas turbines for electricity production and aircraft propulsion in aero engines. The high-pressure turbine components in such machines are typically subjected to significant thermal loads induced by the continuously increasing turbine entry temperatures. Sensitive components, such as rotor disks and blades, are consequently supplied with cooling flows that, in turn, tend to have a detrimental impact on the aerodynamic performance of the turbine. In that context, geometrical features, like the rim seals and the rotor blade tips, bear great potential for optimization. Furthermore, the designers aim to reduce the number of turbine blades to cut the cooling requirements. Within that design space, this work targets providing guidelines for optimizing the rim seal space and rotor blade tips to efficiently use and reduce the expensive cooling flows while maintaining high aerodynamic performance levels. Potential unfavorable concomitant effects on the turbine characteristics (such as turbine noise) are elucidated in the context of the optimization process. The present work was carried out within the scope of a joint academic and industrial research effort to improve the aerothermal performance of high-pressure turbines by integrating novel geometrical features such as advanced rim seal designs and rotor blade tips in combination with non-axisymmetric end wall contouring. In total, three different 1.5-stage turbine configurations with multiple sub-assemblies, each consisting of specific rim seal and tip designs, were probed for different cooling flow rates in the axial turbine facility “LISA” at ETH Zurich. A unique experimental dataset is presented consisting of inter-row pneumatic and fast-response probes as well as cavity wall-mounted pressure and temperature measurements. The unsteady flow perturbations inside the delicate rim seal space were resolved using miniature-sized, piezo-resistive pressure transducers installed both on the stator- and rotor-sided hub cavity walls. A purpose-made hub cavity heat transfer setup consisting of thin-film heater and double-sided heat flux gauges allowed for changes in the thermal boundary conditions during turbine operation and thereby offered the determination of heat transfer and ingestion quantities. A modular multipurpose rotor onboard telemetry system was used, enabling the acquisition and subsequent transfer of pressure and temperature data from the rotor relative frame of reference. The test rig capabilities were extended by a low-temperature bypass flow system, which facilitated increasing the temperature difference between cavity fluid and main annulus flow. A modular, bladed-disk design was introduced to allow for a rainbow rotor setup featuring different blade tip designs for the same test run. The experimental work was complemented by extensive unsteady computational fluid dynamics simulations using the in-house developed explicit solver MULTI3. The complex flow field in the rim seal space was traced by fast-response instrumentation and unsteady calculations. The significance of specific non-synchronous low-frequency flow perturbations (cavity modes) for the aerothermal turbine design was elaborated, indicating that the main annulus ingestion behavior, as well as the turbine noise emissions, are directly affected by these flow structures. Transient full-annular numerical modeling presented a reasonable prediction of the low-frequency modes. The extensive probing of different turbine operating conditions and rim seal designs provides measures to attenuate the hub cavity asynchronous flow excitation. A novel rim seal design concept, termed as “purge control features,” is proposed, which was found to improve the aerodynamic performance for an already optimized turbine stage in the presence of rim seal purge flow. In comparison to a baseline case, the absolute stage efficiency increase were experimentally determined to be 0.4% points. Complementary beneficial effects on the ingestion behavior and the attenuation of low-frequency cavity modes were experimentally and computationally quantified. A unique experimental dataset for a combined study of turbine ingestion and hub cavity convective heat transfer is provided for a systematic variation of rim seal purge flow rates. The sensitivity analysis of the ingestion and heat transfer with respect to purge air highlights the importance of cooling flow rates to the overall improvement of the aerothermal performance of a turbine stage. An increase in the local convective heat transfer coefficient by a factor of 2–3 on the rotor-sided hub cavity wall was detected for a 1% increase in purge flow injection rate. The resultant heat transfer coefficients were compared to existing empirical correlations, indicating the limitations of such approaches in providing accurate predictions. Extensive probing of a substantially reduced blade count rotor featuring an optimized blade and end wall design revealed the potential to improve the turbine stage performance by 0.4% points. However, the achievements were compromised by a significant increase in turbine tonal noise emissions by up to 13dB. An additional absolute performance gain, up to 0.1% points, was seen by integrating a set of advanced blade tip geometries that were experimentally cross-compared using a rainbow rotor setup. The combined absolute stage performance gain was found to be 0.5% points for a 22% reduction in rotor blade count, resulting in an overall higher aerothermal performance.
- Published
- 2019
199. Aeromechanical Challenges of Shrouded Low Pressure Turbines for Geared Turbofan Engines
- Author
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Rebholz, Patrick S., Abhari, Reza S., Vogt, Damian M., and Kalfas, Anestis I.
- Subjects
Non-synchronous Pressure Perturbations and Cavity Modes ,Computational Fluid Dynamics (CFD) ,Turbomachinery ,Experimental Flow Physics ,Shrouded Low Pressure Turbine ,Flush-mounted Fast Response Surface Pressure Instrumentation ,Unsteady Turbine Blade and Stator Surface Pressure ,Unsteady Aerodynamic Forcing ,Rim Seal Purge Flow Injection ,Stator Clocking ,Axial Blade Row Spacing ,Partial Rotor Tip Shroud ,Aeroengine Noise Generation ,Engineering & allied operations ,ddc:620 - Abstract
The primary scope of this thesis is to contribute to meeting the challenges associated to the integration of shrouded blades into high speed low pressure turbines of geared turbo-fan engines. Doubling the rotational speed of the low pressure shaft bears considerable advantages in terms of the fuel consumption, the noise emissions, the length as well as the part count compared to conventional multi-spool engine designs. However, the quadratic increase of the centrifugal blade stress with rotational speed has impeded the application of shrouded low pressure turbine blades, which are aerodynamically more favorable and have a higher robustness against flutter instabilities, in current designs due to high cycle fatigue concerns. As a consequence of the reduced error margin in the fatigue design of high speed blade rows, two immediately arising questions for the design of the next gener-ation of geared turbofan engines are addressed in this work: How accurately can current industrial methods predict the unsteady aerodynamic forces in a shrouded low pressure turbine? And: At what performance cost can the mass of a shroud be reduced by plat-form cutbacks to mitigate fatigue issues? The current work was carried out within the scope of a joint academic and industrial re-search effort to elucidate the aerodynamic forcing in a fully shrouded low pressure turbine experimentally and numerically as well as to determine the performance deterioration of different shroud platform geometries. The latest, optimized and tested design of a 1.5-stage fully shrouded low pressure turbine with non-axisymmetric enwalls operating with rim seal purge flow injection represents the baseline for both campaigns. A modular, high resolution and low noise, multi-purpose telemetry system has been developed and inte-grated into the axial research turbine facility “LISA” at ETH Zurich. A unique experi-mental data set comprised of fast response traverse and wall pressure measurements has been acquired. The unsteady surface pressure of both the rotor as well as the second sta-tor has been probed using a total of 60 flush-mounted, ultra-miniature size, piezo-resistive pressure transducers. The aerodynamic forcing functions and the turbine performance have been characterized using a combination of multi-hole pneumatic probe and fast re-sponse aerodynamic probe (FRAP) measurements on the inter-row planes. Leakage flows have been tracked using the unsteady entropy probe (FENT). The comparison of the ex-perimental data with time-accurate RANS simulations highlights the capabilities and lim-itations of commercial solvers and enables the quantification of the prediction error in the aerodynamically induced blade root stress. The unsteady rotor surface pressure in a shrouded, subsonic low pressure turbine is driv-en by convective perturbations and acoustic interaction. Five main forcing functions have been identified: Potential interaction with upstream and downstream rows, convective inflow perturbations and incidence variation in the main flow, secondary flow interaction at the endwalls, inter-blade interaction and leakage and cooling flow interaction. The suc-tion side of the rotor blades is dominated in the front by the relative motion of the first stator’s potential field. The superposition with wake-induced effects results in the peak pressure amplitudes in the order of 13% percent of the rotor pressure drop around the crown at the tip of the blade. The modulation by the potential interaction with the sec-ond stator, whose vane count is changed to differ from the first stator’s for the forcing measurements, results in significant amplitudes at difference and sum frequencies down to the ninth engine order. Contrary to the convective perturbation propagation on the major area of the suction side, the wake-induced surface pressure deficit on the pressure side is reinforced by the acoustic interaction with the adjacent suction side and leads to significantly higher propagation speeds than the flow velocity. Three-dimensional forcing effects have been observed at the hub of the rotor due to the purge air vortex, which is modulated by the first stator potential, and its interaction with the rotor hub passage vortex. Since the phase of local thrust and lift fluctuations are highly sensitive to the purge flow rate, the functionality of the purge flow could potentially be extended from cooling to blade excitation control. Numerical predictions show excellent agreement in vast areas of the turbine flow field. The amplitude and phase characteristic of the dominant rotor surface pressure fluctua-tions are generally captured well. The measurement based correction of the unsteady ro-tor surface pressure enables the quantification of the prediction error of the alternating blade root stresses using fluid-structure-interaction analyses to be 2% to 5%. Turbulence intensity measurements at turbine inlet and transition modelling show potential to fur-ther improve the prediction accuracy. The buildup of non-physical duct modes at turbine exit challenges the standard boundary condition setup in terms of periodicity and fixed exit mass flow. Three different partial tip shroud platform designs have been tested experimentally and compared to a full-shroud baseline. A detailed analysis of the fluid dynamics is carried out and complemented by numerical predictions to provide a starting point for shroud opti-mizations. The leading and trailing edge platforms are cut back separately by 11.6% and 5.3% to isolate the effect of each modification. The final rotor then features a combined partial shroud. The performance reduction for both isolated cutbacks equals 0.7% relative to the baseline, while the detrimental effects add up to 1.1% for the combined cutback. The main loss mechanism for all cutbacks is the intensification of fluid exchange with the shroud cavities and the re-entry into the main flow. This results in increased blockage by the tip passage vortex for the leading edge cutback, while the injection of leakage fluid in-to the suction side boundary layer of the rotor results in a flow underturning for the trail-ing edge cutbacks. The usage of shroud cutbacks proves to be an effective measure to at-tenuate the noise emission and excitation potential of non-synchronous, low frequency cavity modes by up to 15dB at the exit of the turbine.
- Published
- 2017
- Full Text
- View/download PDF
200. Infrared Thermography for Endwall Heat Transfer Measurements
- Author
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Lazzi Gazzini, Sebastiano, Abhari, Reza S., Park, Hyung G., and Kalfas, Anestis I.
- Subjects
Infrared thermography ,Heat transfer ,Turbomachinery ,Engineering & allied operations ,ddc:620 - Published
- 2017
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