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Introduction. The problem of combining continuous monitoring of the main informative process parameters (mass, temperature, melt consumption) and control of the pouring process is relevant for almost all filling devices today.Problem Statement. The development of pouring accuracy methods, particularly for small-dose pouring is an important task for the foundry industry.Purpose. The purpose is to study the dependences of the flow characteristics of the magnetodynamic equipment on the supplied voltage in various conditions of its operation.Materials and Methods. Physical modelling has been applied for the study of dosing accuracy for small doses in the range of 1.5—3 kg.Results. The coefficient of the numerical dependence of instantaneous mass flow consumption of a modeling fluid in the trough on the instantaneous mass of a modeling fluid in the trough has been established based on experimental studies with the use of a physical model of magnetodynamic device (MDD). The studies of filling doses within the range from 1.5 to 3 kg have shown that this coefficient corresponds to the range of the electromagnet supply voltage from 12.3 to 16.3 V. There have been determined the efficient range of the poured-metalmass to instantaneous-mass-flow-consumption ratio in the course of casting (2.20—2.25) and the corresponding range of the MDD electromagnet supply voltage to minimize the effect of jet pulsations on the dosing accuracy byreducing their amplitude. The dosing error does not exceed 1.5% by dose weight in the case of pouring small portions (1.5—3 kg).Conclusions. A new technical solution for MDD with an inclined weighting trough of a conventional design has been developed based on the electromagnetic transfer of a force proportional to the instantaneous melt massin the trough. The implementation of this solution makes it possible to reduce the number of strain gauge power sensors for the instantaneous measurement of the melt mass, from four sensors installed under the melting pot of the MDD prototype to one placed directly under the trough.

Introduction. The multifunctional magnetodynamic tundish prototype is the first world magnetodynamic mixer and batcher for steel, which has a capacity of up to 10 tons of melt and an inductor electric power of 600 kW. Ithas been successfully introduced into industry. Further works aim at adapting this device to continuous casting, in particular at obtaining semi-continuous cast billets at metallurgical micro-plants.Problem Statement. Today, the study of the effect of electromagnetic field on melt stirring and removal of non-metallics in the inlet chamber of MD-T is an urgent task.Purpose. The purpose of this research is to substantiate and to create MD-T as a two-chamber aggregate additionally equipped with a few electromagnetic & MHD devices for different purposes, to be used at metallurgical micro-mills.Materials and Methods. Physical modelling has been applied for studying liquid metal stirring under the action of electromagnetic field and the removal of non-metallics.Results. The behavior of the liquid jet falling from the ladle into the centrifugal chamber has been studied. The influence of the rational liquid level in the centrifugal chamber, which is exposed to the direct action of the electromagnetic field, has been estimated. It has been established that the effect of rotation of the total liquid volumehas been achieved at the height of application of electromagnetic field, which is 0.2—0.3 of the total fill height. Increasing the height of the application of a magnetic field leads to the capture of the upper layers of the liquid.Conclusions. There have been proposed a new design of magnetodynamic tundish (MD-T) for continuous casting of steel. The use of tundish with a rotational motion of the flow may significantly reduce the number of large oxide inclusions (larger than 10 µm) in steel. The device has been successfully tested and its application will improve the quality of cast billets, extend the functionality of equipment and technologies, and enable the realization of modern high-efficiency processes of continuous casting.