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Recently carbide free bainitic steels, with microstructure consisting in nanoscaled bainitic ferrite plates and high carbon-enriched austenite, have been developed. These steels have found commercial use in manufacturing engineering components, nevertheless, their high carbon concentration poses a limitation as they cannot be welded, restricting their potential applications, therefore the actual research has shifted to the investigation to medium carbon steels. In this work, Butt weld – V groove weldment have been realized with a novel medium carbon high silicon carbide-free bainitic steel by means GMAW and GTAW. Optical microscopy, scanning and transmission electron microscopy and X-ray diffraction were used to characterize the microstructures of both the fusion and heat affected zone. Dilatometry was utilized to study the phase transformations during post-welding heat treatment. Tensile and micro-hardness tests were carried out to evaluate the mechanical properties in the as-weld state after post-welding heat treatment. The analysis shows the possibility to obtain high strength weldments with high integrity and high strength (>1 GPa) coupled with reasonable ductility and the absence of cold or hot cracking phenomena.

The design of high-strength martensitic stainless steels requires an accurate control over the stability of undesired phases, like carbides and ferrite, which can hamper strength and ductility. Here, the ferrite to austenite transformation in Fe-11Cr-0.06C has been studied with a combined experimental-modelling approach. Experimental observations of the austenization process indicate that austenite growth proceeds in multiple steps, each one characterized by a different transformation rate. DICTRA based modelling reveals that the dissolution of the M23C6 Cr-rich carbides leads to Cr partitioning between austenite and parent phases, which controls the rate of transformation through (i) a soft-impingement effect and (ii) consequent stabilization of the ferrite, which remains untransformed inside chromium-enriched-zones even after prolonged austenization stage. Slow heating rate and smaller initial particle sizes allow the design of ferrite-free microstructure.

The effect of multi-step austempering treatments on the microstructure and mechanical properties of a novel medium carbon high silicon carbide-free bainitic steel was studied. Five different isothermal treatment processes were selected, including single-step isothermal treatments above martensite start temperature (at 350 °C and 370 °C, respectively), and three kinds of two-step routes (370 °C + 300 °C, 370 °C + 250 °C, and 350 °C + 250 °C). In comparison with single-step austempering treatment adopting a two-step process, a microstructure with a bimodal-size distribution of bainitic ferrite and without martensite was obtained. Bainitic transformation was studied using dilatometry both for single-step and two-step routes and the specimens were completely characterised by electron microscopy (SEM and TEM), X-ray diffraction (XRD) and standard tensile tests. The mechanical response of the samples subjected to two-step routes was superior to those treated at a single temperature.