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Duplex stainless steel (DSS) is widely used in the marine, petroleum, chemical, automotive, and other fields owing to its excellent mechanical properties and corrosion resistance. However, the research on duplex stainless steel prepared by additive manufacturing is still limited. In this paper, high-density 2507 DSS was successfully prepared by selective laser melting (SLM) additive manufacturing. The effects of energy density on the formability, phase composition, microstructure and corrosion properties of SLM 2507 DSS were investigated. The results showed that with the decrease of the energy density, the density of the specimen increases first and then decreases, and the density achieves 99.18% with the energy density of 190.5 J/mm3. The types of phases are not affected by the energy density, i.e., all 2507 DSS samples prepared by SLM showed a ferrite phase. The YOZ (parallel to the building direction) plane of the SLM 2507 DSS samples showed predominantly columnar grains attributed to the high temperature gradient and epitaxial growth characteristics. With the increase of energy density, the average grain size decreases slightly from 16.97 μm to 15.78 μm, the KAM value decreases slightly from 1.15 to 1.05, and the low angle grain boundaries (LAGBs) increase significantly from 68.4% to 74.8%. The SLM 2507 DSS sample exhibited excellent corrosion resistance. The self-corrosion potential of the sample is 136 mV and the self-corrosion current density is 2.066 × 10−8 A/cm2 at the maximum density. This investigation provides a new approach for the preparation of super duplex stainless steel, which can provide a theoretical basis and guidance for industrialized application.

Abstract The drill tail of a rock drill meets high-frequency fretting in both the rotational and axial axes. The pure water seal is prone to damage and failure owing to its difficult working features and the low viscosity of the water medium. Orthogonal testing is used to simulate and model the Y-shaped seal ring to enhance the performance of the water seal. The maximum contact stress and maximum Von Mises stress are selected as indicators of sealing effectiveness based on an assessment of the effects of different seal section parameters on sealing performance. These insights serve to improve the building of the water seal. Maximum contact stress is demonstrated to be linked to lip thickness and chamfer length, but inversely proportional to lip length. Meanwhile, the maximum Von Mises stress is directly influenced by lip depth, including the angle of the lip and drill tail, and is inversely linked to lip thickness. Maximum contact stress and maximum Von Mises stress are lowered by 15% and 45%, respectively, in the revised Y-shaped water seal, resulting in greatly better sealing performance.

The successful development of foot-and-mouth disease virus-like particles (FMD-VLPs) has opened a new direction for researching a novel subunit vaccine for foot-and-mouth disease (FMD). Therefore, it is urgent to develop an adjuvant that is highly effective and safe to facilitate a better immune response to be pair with the FMD-VLP vaccine. In this research, we prepared a new nano-emulsion adjuvant based on squalane (SNA) containing CpG using the pseudo-ternary phase diagram method and the phase transformation method. The SNA consisted of Span85, Tween60, squalane, polyethene glycol-400 (PEG400) and CpG aqueous solution. The average particle diameter of the SNA was about 95 nm, and it exhibited good resistance to centrifugation, thermal stability, and biocompatibility. Then, SNA was emulsified as an adjuvant to prepare foot-and-mouth disease virus-like particles vaccine, BALB/c mice and guinea pigs were immunized, and we evaluated the immunization effect. The immunization results in mice showed that the SNA-VLPs vaccine significantly increased specific antibody levels in mice within 4 weeks, including higher levels of IgG1 and IgG2a. In addition, it increased the levels of IFN-γ and IL-1β in the immune serum of mice. Meanwhile, guinea pig-specific and neutralizing antibodies were considerably increased within 4 weeks when SNA was used as an adjuvant, thereby facilitating the proliferation of splenic lymphocytes. More importantly, in guinea pigs immunized with one dose of SNA-VLPs, challenged with FMDV 28 days after immunization, the protection rate can reach 83.3%, which is as high as in the ISA-206 control group. In conclusion, the novel squalane nano-emulsion adjuvant is an effective adjuvant for the FMD-VLPs vaccine, indicating a promising adjuvant for the future development of a novel FMD-VLPs vaccine.