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This study investigates the influence of the buried magnet arrangement on the efficiency and drivability performance provided by an on-board interior permanent magnet synchronous machine for a four-wheel-drive electric car with two single-speed on-board powertrains. The relevant motor characteristics, including flux-linkage, inductance, electromagnetic torque, iron loss, total loss, and efficiency, are analyzed for a set of six permanent magnet configurations suitable for the specific machine, which is controlled through maximum-torque-per-ampere and maximum-torque-per-voltage strategies. Moreover, the impact of each magnet arrangement is analyzed in connection with the energy consumption along four driving cycles, as well as the longitudinal acceleration and gradeability performance of the considered vehicle. The simulation results identify the most promising rotor solutions, and show that: (i) the appropriate selection of the rotor configuration is especially important for the driving cycles with substantial high-speed sections; (ii) the magnet arrangement has a major impact on the maximum motor torque below the base speed, and thus on the longitudinal acceleration and gradeability performance; and (iii) the configurations that excel in energy efficiency are among the worst in terms of drivability, and vice versa, i.e., at the vehicle level, the rotor arrangement selection is a trade-off between energy efficiency and longitudinal vehicle dynamics, Peer Reviewed, Postprint (published version)

This paper presents study of a multi-slice subdomain model (MS-SDM) for persistent low-frequency sound, in a wheel hub-mounted permanent magnet synchronous motor (WHM-PMSM) with a fractional-slot non-overlapping concentrated winding for a light-duty, fully electric vehicle applications. While this type of winding provides numerous potential benefits, it has also the largest magnetomotive force (MMF) distortion factor, which leads to the electro-vibro-acoustics production, unless additional machine design considerations are carried out. To minimize the magnetic noise level radiated by the PMSM, a skewing technique is targeted with consideration of the natural frequencies under a variable-speed-range analysis. To ensure the impact of the minimization technique used, magnetic force harmonics, along with acoustic sonograms, is computed by MS-SDM and verified by 3D finite element analysis. On the basis of the studied models, we derived and experimentally verified the optimized model with 5 dBA reduction in A-weighted sound power level by due to the choice of skew angle. In addition, we investigated whether or not the skewing slice number can be of importance on the vibro-acoustic objectives in the studied WHM-PMSM., Postprint (published version)

This Ph.D. thesis illustrates a novel study on the analytical and numerical design optimization of radial-flux permanent magnet synchronous wind generators (PMSGs) for small power generation in an urban area, in which an outer rotor topology with a closed-slot stator is employed. The electromagnetic advantages of a double-layer fractional concentration non-overlapping winding configuration are discussed. The analytical behavior of a PMSG is studied in detail; especially for magnetic flux density distribution, time and space harmonics, flux linkages, back-EMF, cogging torque, torque, output power, efficiency, and iron losses computation. The electromagnetic behavior of PMSGs are evaluated when a number of various Halbach array magnetization topologies are presented to maximize the generator’s performance. In addition, the thermal behavior of the PMSG is improved using an innovative natural air-cooling system for rated speed and higher to decrease the machine’s heat mainly at the stator teeth. The analytical investigation is verified via 2-D and 3-D finite element analysis along with a good experimental agreement. Design optimization of electrical machines plays the deterministic role in performance improvements such as the magnetization pattern, output power, and efficiency maximization, as well as losses and material cost minimization. This dissertation proposes a novel multi-objective design optimization technique using a dual-level response surface methodology (D-RSM) and Booth’s algorithm (coupled to a memetic algorithm known as simulated annealing) to maximize the output power and minimize material cost through sizing optimization. Additionally, the efficiency maximization by D-RSM is investigated while the PMSG and drive system are on duty as the whole. It is shown that a better fit is available when utilizing modern design functions such as mixed-resolution central composite (MR-CCD) and mixed-resolution robust (MR-RD), due to controllable and uncontrollable d, Esta tesis muestra un novedoso estudio referente al diseño optimizado de forma analítica y numérica de un generador síncrono de imanes permanentes (PMSGs) para una aplicación de microgeneración eólica en un entorno urbano, donde se ha escogido una topología de rotor exterior con un estator de ranuras cerradas. Las ventajas electromagnéticas de los arrollamientos fraccionarios de doble capa, con bobinas concentradas se discuten ampliamente en la parte inicial del diseño del mismo, así como las características de distribución de la inducción, los armónicos espaciales y temporales, la fem generada, el par de cogging así como las características de salida (par, potencia generada, la eficiencia y la distribución y cálculo de las pérdidas en el hierro que son analizadas detalladamente) Posteriormente se evalúan diferentes configuraciones de estructuras de imanes con magnetización Halbach con el fin de maximizar las prestaciones del generador. Adicionalmente se analiza la distribución de temperaturas y su mejora mediante el uso de un novedoso diseño mediante el uso de ventilación natural para velocidades próximas a la nominal y superiores con el fin de disminuir la temperatura de la máquina, principalmente en el diente estatórico. El cálculo analítico se completa mediante simulaciones 2D y 3D utilizando el método de los elementos finitos así como mediante diversas experiencias que validan los modelos y aproximaciones realizadas. Posteriormente se desarrollan algoritmos de optimización aplicados a variables tales como el tipo de magnetización, la potencia de salida, la eficiencia así como la minimización de las pérdidas y el coste de los materiales empleados. En la tesis se proponen un nuevo diseño optimizado basado en una metodología multinivel usando la metodología de superficie de respuesta (D-RSM) y un algoritmo de Booth (maximizando la potencia de salida y minimizando el coste de material empleado) Adicionalmente se investiga la maximización de la eficiencia del genera, La tesis desenvolupa un nou estudi per al disseny optimitzat, analític i numèric, d’un generador síncron d’imants permanents (PMSGs) per a una aplicació de microgeneració eòlica en aplicacions urbanes, on s’ha escollit una configuració amb rotor exterior i estator amb ranures tancades. Es discuteixen de forma extensa els avantatges electromagnètics dels bobinats fraccionaris de doble capa així com les característiques resultats vers la distribució de les induccions, els harmònics espacials i temporals, la fem generada, el parell de cogging i les característiques de sortida (parell, potencia, eficiència i pèrdues) Tanmateix s’afegeix l’estudi de diferents estructures Halbach per als imants permanents a fi i efecte de maximitzar les característiques del generador. Tot seguit s’analitza la distribució de temperatures i la seva reducció mitjançant la utilització d’una nova metodologia basada en la ventilació natural. Els càlculs analítics es complementen mitjançant anàlisi en 2 i 3 dimensions utilitzant elements finits i diverses experiències que validen els models i aproximacions emprades. Una vegada fixada la geometria inicial es desenvolupen algoritmes d’optimització per a diverses variables (tipus de magnetització dels imants, potencia de sortida, eficiència, minimització de pèrdues i cost dels materials) La tesi planteja una optimització multinivell emprant la metodologia de superfície de resposta i un algoritme de Booth; a més, es realitza la optimització considerant el circuit de sortida. L’algoritme resta validat per la experimentació realitzada. Finalment, s’han considerat diversos estudis vibroacústic treballant a velocitat variable, emprant dues tècniques diferents per a reduir el soroll i les vibracions desenvolupades. Per a finalitzar l’estudi es considera un sistema format per una turbina eòlica instal·lada sobre un pal de llum autònom, els panells fotovoltaics corresponents i el sistema de càrrega. Per a modelitzar l’efecte de l’ombrejat s’ha emprat un mo, Postprint (published version)

The steadily rising efficiency together with the accuracy of prediction in solar photovoltaic (PV) energy requires a deterministic reliability in the realistic PV characteristic’s prediction subject to climatic changes. This empirical-based research validates IEC 61853 and improves output power prediction of a solar PV module with considering nominal operating cell temperature (NOCT) using online infrared thermal camera at short range outside. The impact of NOCT consideration is investigated, in which the error can be as high as 10.4¿°C in comparison to non-NOCT. The objective is minimizing the power prediction error for the PV module, the significant parameters of the maximum power point tracking (MPPT) controller are used to evaluate the changes followed by the climatic-related parameters under partial shading condition. A set of non-parametric correlations are calculated using Spearman’s ¿ and Kendall t rank statistical methods to avoid experimental measurement difficulties and cost for an advanced output power prediction. Finally, the differences on the heat distribution of each cell, and its impact in the annual power prediction have been numerically and experimentally verified., Peer Reviewed, Postprint (author's final draft)

This study investigates an advanced finite-element (FE) technique for the evaluation of rotational iron losses basedon a time-domain computation, where the bulk conductivity of the core materials is considered. The iron-loss characteristics arediscussed for a radial flux permanent magnet synchronous machine (PMSM) for a wind generation application, with closed slotsand outer rotor topology. The following factors are taken into account: (i) a real-time rotational iron-loss computation; (ii) the bulkconductivity of the steel laminations; and (iii) the influence of the controller harmonics on the system during transient conditions.The magnetic induction vector locus of each iron component is also discussed, where the magnetic induction is numericallymodelled [three-dimensional (3D) finite element analysis (FEA)], computed using multiple magnetic antennae and is alsoexperimentally verified. This comparative study shows a torque–frequency-loss computation that is presented from low to highfrequencies (50–800) Hz. The FE model of the total iron losses for the PMSM using both pure sinusoidal and proportional–integral pulse-width modulation currents is studied and experimentally verified on a surface-mounted PMSM. The proposedmethod of iron losses prediction significantly reduced the rate of error between 3D FEA and experimental data to 1.7%, Peer Reviewed, Postprint (published version)

Peer Reviewed, Postprint (author's final draft)

This paper studies a dual-level response surface methodology (DRSM) coupled with Booth's algorithm using a simulated annealing (BA-SA) method as a multiobjective technique for parametric modeling and machine design optimization for the first time. The aim of the research is for power maximization and cost of manufacture minimization resulting in a highly optimized wind generator to improve small power generation performance. The DRSM is employed to determine the best set of design parameters for power maximization in a surface-mounted permanent magnet synchronous generator with an exterior-rotor topology. Additionally, the BA-SA method is investigated to minimize material cost while keeping the volume constant. DRSM by different design functions including mixed resolution robust design, full factorial design, central composite design, and box-behnken design are applied to optimize the power performance resulting in very small errors. An analysis of the variance via multilevel RSM plots is used to check the adequacy of fit in the design region and determines the parameter settings to manufacture a high-quality wind generator. The analytical and numerical calculations have been experimentally verified and have successfully validated the theoretical and multiobjective optimization design methods presented., QC 20180613

The paper presents an advanced quasi-FEA technique on the iron losses prediction using Bertotti’s iron loss separation models, in which a curve fitting is taken into account for coefficients calculation of each model. Moreover, the skin effect and saturation consideration are applied in order to check the accuracy through the relative error distribution in the frequency domain of each model from low up to high frequencies 50 to 700 (Hz). Additionally, this comparative study presents a torque-speed-flux density computation that is discussed and presented. The iron loss characteristics of a radial flux permanent magnet synchronous machine (PMSM) with closed-slots and outer rotor topology are also discussed. The quasi-finite-element (FE) analysis was performed using a 2-D and 3-D FEA, where the employed quasi-2-D FEA is proposed and compared with 3-D FEA, and along with experimental verifications. Finally, all the iron-loss models under realistic and non-ideal magnetization conditions are verified experimentally on a surface-mounted PMSG for wind generation application., Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public., DC systems, Energy conversion & Storage

This research presents a rotor shape multi-level-objective optimization designed to reduce the mechanical stress distribution in the rotor core of a double-stator permanent magnet synchronous motor. The second objective is weight minimization performed via a response surface methodology (RSM) with a uniform precision central composite design (UP-CCD) function. The optimal operation point, with a substantial population size, is reached using a Monto Carlo algorithm on the fitted model. The goodness-of-fit for the model is evaluated based on the modified Akaike information criterion (AICc) and the Bayesian information criterion (BIC) with a linear regression approach. To achieve these goals, a multi-level design procedure is proposed for the first time in machine design engineering. All the electromagnetic forces of the machine such as normal, tangential, and centrifugal forces are calculated using 3-D transient finite element analysis (FEA). The outcome of the proposed rotor core optimization shows that the finalized shape of the studied core has significantly smaller weight and mechanical stress, while the electromagnetic performance of the machine has remained consistent with a pre-optimized machine., Peer Reviewed, Postprint (author's final draft)

Peer Reviewed, Postprint (author's final draft)

Peer Reviewed, Postprint (author's final draft)

Peer Reviewed, Postprint (author's final draft)

In this paper, the influence of gap consideration on load identification under various Halbach-array-based topologies (HABOs) is investigated while the system is on-duty. The load characteristics of a radial flux generator with closed-slots and the exterior rotor topology is discussed, where the effect of eddy-currents are observed. This comparative study deals with the consideration of the combined moment of inertia calculation that demonstrates how electromagnetic-based post processing calculations are estimated without the aid of nominal machine parameter values. The analysis was performed using a 2-D finite-element simulation of different HABOs with the gap consideration between the segments. Additionally, a comprehensive comparison with no gap is considered. Also, the dynamic analysis using an uncontrolled conventional rectifier model is used to derive effected key output parameters such as torque, output power, power factor, and line-to-line voltage. The major objective of the study is to determine corresponding load results in order to employ the most suitable and capable magnetization topology from the load perspective in the PM synchronous generator (PMSGs). Accordingly, the maximum power (MP) point was carried out to maximize the output DC power. With respect to the combined moment of inertia estimation, the load parameter estimation is verified experimentally on a surface-mounted PMSG using different magnetization topologies. Furthermore, commercial and environmental issues of the project are considered to reduce CO2 emissions as part of green power generation development., Peer Reviewed, Postprint (author's final draft)

The paper presents an advanced quasi-FEA technique on the iron losses prediction using Bertotti’s iron loss separation models, in which a curve fitting is taken into account for coefficients calculation of each model. Moreover, the skin effect and saturation consideration are applied in order to check the accuracy through the relative error distribution in the frequency domain of each model from low up to high frequencies 50 to 700 (Hz). Additionally, this comparative study presents a torquespeed-flux density computation that is discussed and presented. The iron loss characteristics of a radial flux permanent magnet synchronous machine (PMSM) with closed-slots and outer rotor topology are also discussed. The quasi-finite-element (FE) analysis was performed using a 2-D and 3-D FEA, where the employed quasi-2-D FEA is proposed and compared with 3-D FEA, and along with experimental verifications. Finally, all the iron-loss models under realistic and non-ideal magnetization conditions are verified experimentally on a surface-mounted PMSG for wind generation application., Peer Reviewed, Postprint (published version)