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The coefficient of temperature expansion mismatch between materials in a thin plastic ball grid array package is primarily attributed to the warpage when mounting the package to a printed circuit board, especially when the moisture concentration reaches a specified value. The influence of variations in storage conditions on warpage was investigated in this paper. The effects of the reflow parameters on warpage were also examined. Taguchi’s method was implemented for experimental design and data analyses. A critical relative moisture absorption between 0.25% and 0.30% was found for a considerable warpage response. [Copyright &y& Elsevier]

Abstract: The CTE and CHE mismatch between materials in a thin PBGA package is primarily attributed to the warpage which occurs when the package is being mounted on to a PCB, especially when the moisture content reaches a specified value. In this paper, the stability equations for the warpage in a PBGA package without the solder balls being subjected to hygro-thermal loading, by modeling it as an initially perfect/imperfect composite plate, have been developed. The analytical closed-form solutions are found and used to compute not only the critical moisture content but also the warpage occurring before the critical loads are reached. The buckling of the PBGA package, at the solder reflow peak temperature, occurs when the theoretical moisture content reaches 0.259–0.283wt.%. This theoretical critical moisture content accurately predicts the experimental critical moisture content (0.25–0.30wt.%) derived from our previous work. The results, from comparison between theoretical and experimental critical moisture content, indirectly indicate that the PBGA package has little imperfection. However, the large initial imperfect structure of the package does not easily reach the buckling stage because of moisture absorption. In addition to this, the structure of the PBGA package before buckling become stress-free at the moisture level of 0.077wt.% and at room temperature during moisture conditioning. [Copyright &y& Elsevier]