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The underground powerhouse of China’s Wudongde hydropower station is one of the world’s underground powerhouses with the largest span and height. Because the underground powerhouse is all located in steeply-inclined layered rock masses, and the bedding plane strike of the rock mass has a small angle with the axis of the main caverns, there is a serious risk of high sidewall instability. According to the basic principles of the structurally-controlled concept, the mechanical properties of bedding planes and other discontinuities are largely attributed to this problem. A thorough investigation was conducted into the Wudongde underground powerhouse throughout the excavation process to clarify the possible mechanisms behind these failures and to realize the dynamic adjustment of construction. First, the geological conditions and mechanical properties of the rock masses in the study area were introduced in detail. The stability of the right bank underground powerhouse’s surrounding layered rock mass was then investigated using a discontinuum-based numerical method. Special attention was paid to the excavation-induced failure mechanisms of the steeply-inclined small-angle layered rock masses at the upstream high sidewall. The results show that the failure of steeply-inclined small-angle layered surrounding rock masses presents significant three-stage characteristics, i.e., 1) rock plate forms due to the unloading opening of the bedding plane; 2) rock plate cracks due to bending; and 3) rock plate buckles or slides due to crack penetration. Based on the understanding of the deformation and failure mechanisms of steeply-inclined small-angle layered rock masses, the excavation sequence needs to be optimized according to local geological conditions. In practice, it is vital to insist on the principles of excavation by thin layers and finish all the supports before the next-step excavation.

An investigation of low temperature hot corrosion is carried out on a spray-formed nickel-based superalloy FGH100 pre-coated with Na2SO4-NaCl at 700 °C for 100 h. Mass gain measurement, x-ray diffraction, scanning electron microscopy, and energy dispersive x-ray spectroscopy are used to study the corrosion behavior. Results reveal that corrosion behavior follows a sequence, that is, first rapidly proceeding, then gradually slowing down, and finally forming an outer layer composed of different types of oxides and an inner layer mainly comprised of sulfides. In-depth analysis reveals that the hot corrosion of FGH100 is a combined effect of oxidation-sulfidation and transfer of oxides. [ABSTRACT FROM AUTHOR]

Powder metallurgy (PM) superalloys are an important class of high temperature structural materials, key to the rotating components of aero engines. In the purview of the present challenges associated with PM superalloys, two novel approaches namely, powder preparation and the innovative spray-forming technique (for making turbine disk) are proposed and studied. Subsequently, advanced technologies like electrode-induction-melting gas atomization (EIGA), and spark-plasma discharge spheroidization (SPDS) are introduced, for ceramic-free superalloy powders. Presently, new processing routes are sought after for preparing finer and cleaner raw powders for disk superalloys. The progress of research in spray-formed PM superalloys is first summarized in detail. The spray-formed superalloy disks specifically exhibit excellent mechanical properties. This paper reviews the recent progress in innovative technologies for PM superalloys, with an emphasis on new ideas and approaches, central to the innovation driving techniques like powder processing and spray forming. [ABSTRACT FROM AUTHOR]