Search

A three-level experiment was developed to validate a 3-D hand scanning and dimensionextraction method with dimension data. At the first level, a resin hand model of aparticipant was fabricated to test the repeatability of the dimension data obtained bythe 3-D method. At the second level, the actual hand of that participant was measuredrepeatedly using both the 3-D method and the traditional manual measurementmethod. The repeatability for both methods was investigated and compared. Theinfluence of posture keeping, surface deformation and other human issues were alsoexamined on the second level. At the third level, a group of participants were recruitedand their hands were measured using both methods to examine any differences betweenthe two methods on statistical descriptives. Significant differences, which varied amongdimension types (length, depth/breadth, and circumference), were found between the 3-D method and the traditional method. 3-D anthropometric measurement anddimension extraction has become a prospective technology. The proposed three-levelexperiment provides a systematic method for validation of the repeatability of a 3-Dmethod and compatibility between dimension data from a 3-D method and atraditional method. [ABSTRACT FROM AUTHOR]

The purpose of the study was to investigate factors related to force and postural exposure during a simulated meat cutting task. The hypothesis was that workstation, tool and task variables would affect the dependent kinetic variables of gripping force, cutting moment and the dependent kinematic variables of elbow elevation and wrist angular displacement in the flexion/extension and radial/ulnar deviation planes. To evaluate this hypothesis a 3 x 3 x 2 x 2 x 2 (surface orientation by surface height by blade angle by cut complexity by work pace) within-subject factorial design was conducted with 12 participants. The results indicated that the variables can act and interact to modify the kinematics and kinetics of a cutting task. Participants used greater grip force and cutting moment when working at a pace based on productivity. The interactions of the work surface height and orientation indicated that the use of an adjustable workstation could minimize wrist deviation from neutral and improve shoulder posture during cutting operations. Angling the knife blade also interacted with workstation variables to improve wrist and upper extremity posture, but this benefit must be weighed against the potential for small increases in force exposure. [ABSTRACT FROM AUTHOR]

The ability to accurately estimate grip force requirements may be important in exposure assessment, determining fitness for duty, or setting rehabilitation goals. This study investigates the effects of learning and experience, measurement system, and the nature of the task on grip force estimate accuracy. The grip forces applied during 'pure' power grip tasks and simulated meat cutting tasks conducted in the laboratory, and during meat cutting operations at meat packing plants were measured with an instrumented tool handle. Estimates were recorded using the tool handle and a modified hand dynamometer. The results indicate that estimate accuracy varied greatly from individual to individual. No significant effect of learning on estimate accuracy was observed. The result of the meat cutting simulation and field study suggest that the force distribution at the hand-tool interface can markedly affect estimates. Great care must be taken in the collection of grip force estimates, as well as in the interpretation of the data. Improved understanding of the factors affecting estimates of grip force requirements should aid in the interpretation of functional capacity evaluations, and in the establishment of goals for rehabilitation. [ABSTRACT FROM AUTHOR]

Physicians, employers, insurers, and benefits adjudicators often rely upon functional capacity evaluations (FCEs) to determine musculoskeletal capacity to perform physical work, often with legal or occupational consequences. Despite their widespread application for several decades, a number of scientific, legal, and practical concerns persist. FCEs are based upon a theoretical model of comparing job demands to worker capabilities. Validity of FCE results is optimal with accurate job simulation and detailed, intensive assessments of specific work activities. When test criteria are unrelated to job performance, or subjective evaluation criteria are employed, the validity of results is questionable. Reliability within a subject over time may be adequate to support the use of serial FCE data collection to measure progress in worker rehabilitation. Evaluation of sincerity of effort, ability to perform complex or variable jobs, and prediction of injury based upon FCE data is problematic. More research, especially studies linking FCE results to occupational outcomes, is needed to better define the appropriate role for these evaluations in clinical and administrative settings. [ABSTRACT FROM AUTHOR]

An ergonomic investigation of force exertions during pork shoulder deboning was conducted. Nine male workers volunteered to participate in the study. Three cycles of the shoulder deboning task were measured for each worker, using an instrumented knife that provided direct measurements of grip forces and cutting moments applied to the knife. The average grip force values during the task were between 11 and 35% of the maximum voluntary grip force. A key finding was that there is high between-subject variation in exposure to integrated grip forces and cutting moments, which can have implications for exposure to risk for upper extremity musculoskeletal disorders. There was also high between-subject variation in cutting time. Measures of knife sharpness indicated that there is also variation in knife maintenance among workers during a 5-hour period. The implications of the results for training and further study are discussed. [ABSTRACT FROM AUTHOR]

Slips, trips, and falls (STFs) are the second leading cause of non-fatal injuries and can lead to fatal incidents in the mining industry. Hazard identification is an essential first step in remediating STF hazards and creating a safer work environment. Previous research has identified industry-specific risk factors for STFs, evaluated exposures to those risk factors, and developed taxonomies of the hazards for the construction and farming sectors. In comparison, ErgoMine-a mobile device application-based ergonomics audit tool-is the only systematic evaluation tool that covers STF hazards in the mining industry. However, ErgoMine was not specifically developed to address STF hazards. This paper describes the development of a taxonomy that helps identify STF hazards at surface mining sites and provides recommendations to address these hazards to inform future evaluation tools. The objective was to develop a taxonomy that was self-explanatory, observable, repeatable, and solution oriented. In addition to current regulations, standards and guidelines were used to develop the taxonomy to ensure the focus was beyond basic compliance. A detailed description of how the STF hazard taxonomy was created for walkways, stairways, and fixed ladders is provided, along with two specific applications of its use. The STF hazard taxonomy can be used to develop tools like checklists and ergonomics audits to identify and remediate slip, trip, and fall hazards at surface mining facilities, thereby improving worker safety., (Published by Elsevier Ltd.)

A web-based survey was conducted of ergonomics practitioners holding certifications in the U.S., Canada, Great Britain, Australia, and New Zealand. The survey follows 12 years after an earlier initial survey reported by Dempsey et al. (2005). Approximately 1221 eligible participants were invited by e-mail to participate, and 405 surveys were included in the final analysis. The survey queried use of basic instruments relevant to ergonomic practice as well as more specific analytical tools such as observational techniques for assessing postural demands of work and instrumentation for direct measurement of such demands. Some ergonomic assessment methods appear to have increased in their overall use by U.S. ergonomists compared to 2005 data. This was observed for: RULA, REBA, Psychophysical Upper Extremity Data, Strain Index, and ACGIH TLV for Hand Activity Level. There is minimal evidence of increased overall use of direct measurement approaches in the U.S. There appear to be geographic differences between countries/continents in terms of use of various methods. The use of mobile device/smart phone "apps" by ergonomists was queried and these technologies presently appear to be in early adoption phase with 24-28% of practitioners reporting use of an app in their ergonomics practice., (Published by Elsevier Ltd.)

Objective: To evaluate the hearing loss risk in different sectors and subunits in the mining industry and to identify associated occupations, in an attempt to locate gaps between hearing conservation efforts and hearing loss risks. Design: Descriptive statistics and frequency tables were generated by commodity types, subunit operations, and/or occupations. Temporal trends of the incidences of hearing loss were reported by commodity types. Study Sample: The MSHA Accident/Injury/Illness and MSHA Address/Employment databases from 2000 to 2014 were used. Results: Incidence rate of OHL was reported highest in the coal sector compared to other commodity types. Those members of the workforce that entered the mining industry after the year 2000 accounted for 6.5% and 19.0% of the total hearing loss records for coal and non-coal, respectively. High-risk occupations found in all three commodity sectors (coal; stone, sand, and gravel; and metal/non-metal) were electrician/helper/wireman, mechanic/repairman/helper, bulldozer/tractor operator, and truck driver. Conclusion: Hearing loss risks were not uniform across mining sectors, subunit operations, and occupations. In addition to the continuous efforts of implementing engineering controls to reduce machinery sound level exposure for operators, a multi-level approach may benefit those occupations with a more dynamic exposure profile - e.g., labour/utilityman/bullgang, electrician/helper/wireman, and mechanic/repairman/helper.

Ergonomics is the scientific discipline that investigates the interactions between humans and systems to optimize both human and system performance for worker safety, health, and productivity. Ergonomics is frequently involved either in the design of emerging technologies or in strategies to alleviate unanticipated human performance problems with emerging technologies. This manuscript explores several such emerging issues and opportunities in the context of the mining sector. In mining, the equipment, tools, and procedures have changed considerably and continue to change. Body-worn technology provides a number of opportunities to advance the safety and health of miners, while teleoperation and autonomous mining equipment stand to benefit significantly from ergonomics applications in other sectors. This manuscript focuses on those issues and opportunities that can impact the safety and health of miners in the near term.

The development and testing of ergonomics and safety audits for small and bulk bag filling, haul truck and maintenance and repair operations in coal preparation and mineral processing plants found at surface mine sites is described. The content for the audits was derived from diverse sources of information on ergonomics and safety deficiencies including: analysis of injury, illness and fatality data and reports; task analysis; empirical laboratory studies of particular tasks; field studies and observations at mine sites; and maintenance records. These diverse sources of information were utilised to establish construct validity of the modular audits that were developed for use by mine safety personnel. User and interrater reliability testing was carried out prior to finalising the audits. The audits can be implemented using downloadable paper versions or with a free mobile NIOSH-developed Android application called ErgoMine. Practitioner Summary: The methodology used to develop ergonomics audits for three types of mining operations is described. Various sources of audit content are compared and contrasted to serve as a guide for developing ergonomics audits for other occupational contexts.

Aim: The object of this study was to quantify the contribution of sub-maximal normalisation to the overall variance of exposure parameters describing erector spinae (ES) activity, and to provide guidelines for task selection which minimize methodological variance., Methods: ES EMG was measured from three locations (T9, L1 and L5 levels) on fifteen men performing a manual materials handling task in the laboratory on three separate days. Four repeats of each of eleven sub-maximal normalisation tasks (eight static, three dynamic) were collected, work data were normalised to each task and repeat, and exposure parameters calculated. The unique contribution of normalisation to the overall variance was determined for each task and exposure parameter using variance component analyses. Normalisation tasks were scored according to their relative contributions to the overall variance and coefficients of variation., Results: A prone task, similar to the Biering-Sørensen test posture, was the most repeatable for all electrode locations and across all exposure parameters. Thoracic level normalisation typically showed poorer repeatability than lumbar normalisation., Discussion: To maximize measurement precision, we recommend that future ES EMG studies employing sub-maximal normalisation utilise said prone task. An alternate normalisation task specific to thoracic level ES muscles may be warranted., (Copyright © 2017 The Authors. Published by Elsevier Ltd.. All rights reserved.)

The Mine Safety and Health Administration requires that 1.4 m 2 (15 ft 2 ) of floor space is to be provided for each person inside a refuge alternative (RA). However, the amount of floor space needed for a person to reside inside an RA and perform basic tasks is unknown. During testing, participants entered into an RA or a simulated RA of various space/volume configurations and performed several simulated tasks that are representative of the survivability tasks performed within an RA. The results indicate that the floor space requirements were generally adequate for the tasks studied. Certain tasks such as changing scrubber cartridges, using toilets, and moving about the RA were impacted by the minimum height tested (0.6 m). As such, RAs of this height will require critical design consideration as a whole and the supplies provided for use inside of the RA to ensure the ability to use an RA., Competing Interests: Disclosure statement No potential conflict of interest was reported by the authors.

Several tools are sold and recommended for closing and sealing flexible intermediate bulk containers (bulk bags) which are used to transport product that has been mined and processed. However, there is limited information on the risks, physical demands, or the benefits of using one tool over another. The purpose of this study was to evaluate the physical demands involved with two closing methods and several sealing tools in order to provide recommendations for selecting tools to reduce exposure to risk factors for work-related musculoskeletal disorders. In this study, twelve participants completed bag closing and sealing tasks using two different closing methods and eight sealing tools on two types of bulk bags. Physical demands and performance were evaluated using muscle activity, perceived exertion, subjective ratings of use, and time. Results indicate that using the "flowering" method to close bags required on average 32% less muscle activity, 30% less perceived exertion, 42% less time, and was preferred by participants compared to using the "snaking" method. For sealing, there was no single method significantly better across all measures; however, using a pneumatic cable tie gun consistently had the lowest muscle activity and perceived exertion ratings. The pneumatic cable tie gun did require approximately 33% more time to seal the bag compared to methods without a tool, but the amount of time to seal the bag was comparable to using other tools. Further, sealing a spout bulk bag required on average 13% less muscle activity, 18% less perceived exertion, 35% less time, and was preferred by participants compared to sealing a duffle bulk bag. The current results suggest that closing the spout bag using the flowering method and sealing the bag using the pneumatic cable tie gun that is installed with a tool balancer is ergonomically advantageous. Our findings can help organizations select methods and tools that pose the lowest physical demands when closing and sealing bulk bags.

During a mine disaster or emergency, underground air can quickly become contaminated. In these circumstances, all underground mine workers are taught to don breathable air supply units at the first sign of an emergency. However, no contemporary oxygen consumption data is available for the purposes of designing breathing air supply equipment specifically for mine escape. Further, it would be useful to quantify the oxygen requirements of breathing air supply users for various escape scenarios. To address this need, 14 participants crawled a distance of 305 m each while their breath-by-breath oxygen consumption measurements were taken. Using these data, linear regression models were developed to determine peak and average oxygen consumption rates as well as total oxygen consumption. These models can be used by manufacturers of breathing air supply equipment to aid in the design of devices that would be capable of producing sufficient on-demand oxygen to allow miners to perform self-escape.

Background: No specific guidelines or regulations are provided by the Mine Safety and Health Administration for the use of inclined grated metal walkways in mining plants. Mining and other companies may be using walkway materials that do not provide sufficient friction, contributing to slip and fall injuries., Purpose: The purpose of this study was to determine if there are significant differences in the required friction for different grated metal walkways during walking in diverse conditions., Methods: The normalized coefficients of friction were measured for 12 participants while walking up and down an instrumented walkway with different inclinations (0°, 5°, 10°, 15°, and 20°) and with and without the presence of a contaminant (glycerol). Self-reported slip events were recorded and the required coefficients of friction were calculated considering only the anterior/posterior components of the shear forces. Additionally, the available coefficients of friction for these walkway materials were measured at the 0° orientation using a tribometer, with and without the presence of the contaminant, using a boot heel as well as Neolite as the test feet., Results: The number of slips increased when the inclination angle reached 10° and above. Of all materials tested, the diamond weave grating was found to have the best performance at all inclines and when contaminated or dry. A high number of slips occurred for the perforated grating and serrated bar grating at 20° when contaminated., Conclusions: Results of this study suggest that the diamond weave grating provides significantly better friction compared to serrated bar and perforated gratings, especially at inclines greater than 10°.

Background: Maintenance and repair work in mining is particularly hazardous and yet has received little focus in ergonomics research., Purpose: In this article, an attempt has been made to determine if patterns can be identified to categorize maintenance and repair fatalities in mining, to compare occurrence of fatalities between coal and metal/nonmetal sectors, and to use this information to identify safety deficiencies and associated proposed remedial measures., Methods: A classification scheme was developed to identify patterns in fatalities, including proximal causes, tasks, and contributing factors. This scheme was tested to ensure adequacy of the categories, and fatalities were categorized using the scheme. All testing and categorization were done by two of the authors to ensure reliability of the coding scheme., Results: Patterns were successfully identified to categorize the fatalities, and these patterns were different between coal and metal/nonmetal mines. Coal mines had a greater proportion of electrical-related fatalities, while more fatalities related to potential energy occurred at metal/nonmetal mines. Most of the fatalities were caused by the victim coming into contact with an object or machine or the victim falling from height, and they occurred most often while the victim was performing maintenance or repair on equipment, cleaning, or removing blockages. The most frequent factors contributing to these incidents were failure to properly de-energize or lock out/tag out equipment, violation of work procedures, missing or inadequate safety equipment, and failure to block equipment properly., Conclusions: The classification approach used was successful in identifying hazard patterns during maintenance and repair fatalities in mining. These patterns identify areas to focus attention when developing interventions to prevent the occurrence of future fatalities., Competing Interests: The authors declare no conflict of interest.

Purpose –: The purpose of this paper is to identify key tasks, tools, and equipment associated with maintenance and repair injuries at US mines and to provide some mitigation strategies to reduce these types of injuries., Design/methodology/approach –: This study analyzed incidents resulting in injuries reported to the US Mine Safety and Health Administration from 2002 to 2011. Incident reports were limited to those occurring at mining plants, shops, yards, and aboveground locations. Incident reports were analyzed to determine which activities contributed to injuries and were due to machine maintenance and repair, non-powered hand tools, and powered hand tools. An in-depth analysis of the root causes of these injuries was then performed., Findings –: Maintenance and repair in mining is associated with a significant number of hand and finger injuries with a range of severities and averaging over 20 amputated fingers, 180 fractured hands and fingers, and 455 hand and finger lacerations per year. Many of these injuries are caused by hands being struck by or caught in tools and equipment. Back and shoulder strains are found to be associated with the most days lost from work and are mostly attributed to materials handling., Practical Implications –: Occupational injuries and fatalities still occur with high incidences in the mining sector. The mission of the Office of Mine Safety and Health Research (OMSHR; part of the National Institute for Occupational Safety and Health, NIOSH) is to "eliminate mining fatalities, injuries, and illnesses through research and prevention." As part of this work, OMSHR acquires surveillance data from MSHA to quantify the types and sources of injuries at US mining facilities. The authors evaluated maintenance- and repair-related injuries at US mining sites (excluding underground coal mines). Results of this study suggest a need for improved design of machine guarding, improved hand protection through gloves and equipment design/redesign, and manual materials handling solutions., Originality/value –: The findings indicate that maintenance and repair in mining include occupational risks that may be managed through modifications to machines, proper usage of hand tools and hand protection, and improved manual materials handling processes.

Researchers at the National Institute for Occupational Safety and Health (NIOSH) are conducting mine illumination research with the objective of improving miner safety. Slips, trips, and falls (STFs) are the second leading accident class (18.1%, n = 2,374) of nonfatal lost-time injuries at underground mines (MSHA, 2005-2009). Factors contributing to STFs include recognition of hazards as well as postural balance and age. Improved lighting may enable better hazard recognition and reduce the impact of postural balance and age. Previous research has shown that cap lamp technology that used light-emitting diodes (LEDs) has improved hazard detection. This study was an initial investigation to determine if cap lamp lighting significantly influences measures of static postural stability (displacement and velocity of center of pressure). Results of this investigation showed no significant differences in the balance measures of interest between cap lamps tested. However, balance was shown to significantly decline ( p < 0.05) when tested in an underground coal mine compared to the laboratory testing condition. Relevance to industry: Underground coal mine workers wear cap lamps on their hard hats as their primary light source to illuminate nearby areas where their vision is directed. Proper illumination may improve miner safety by improving their STF hazard recognition and balance.

Purpose: In the year 1991, manual materials handling guidelines were published by Liberty Mutual Research Institute for Safety. In these guidelines, maximum acceptable weights (MAWs) and forces (MAFs) for lifting, lowering, pushing, pulling, and carrying were derived from studies conducted in a 20 year span before the above publication date. The question is whether the present generation of workers has retained the same gender differences and absolute values in psychophysically determined MAWs and MAFs as those reflected in the guideline., Methods: Twenty-four female industrial workers performed 20 variations of lifting, lowering, pushing, pulling, and carrying. A psychophysical methodology was used whereby the workers chose a workload they could sustain for 8 h without "straining themselves or without becoming unusually tired, weakened, overheated or out of breath.", Results: In females, MAWs of lifting, lowering, and carrying averaged 53% of the present-day male values, similar to the 55% in the guideline. MAFs of pushing and pulling were 83 and 86% of the present-day male values but slightly higher than the 73 and 78% in the guideline, respectively for initial and sustained forces., Conclusions: The similarity of gender differences between the guideline and the present findings was coupled with dramatic decreases in MAWs of lifting, lowering, and carrying. Such decreases may reflect a new psychophysical set point; however, considerations about adjusting existing guidelines on lifting, lowering, and carrying may not be appropriate until additional data from other sources inside and outside the US confirm the present findings.

A study was conducted to investigate the influence of different approaches to arranging the pace and temporal organisation of repetitive assembly and disassembly tasks on both average performance and its variability and to compare assembly and disassembly times derived with psychophysical methods to a more traditional methods-time measurement (MTM) approach. The conditions studied were a traditional assembly line arrangement, where assemblies were started at a pace of 110 MTM (repeated on two occasions), a batch condition, where subjects were required to complete 36 assemblies within the total amount of time allowed at 110, MTM and a psychophysical condition, where subjects were allowed to choose their pace (repeated on two occasions). Overall, the results suggest that the mean time spent working in each cycle (the 'on-time') remained fairly constant across conditions, while the idle 'off-time' in between on-times was shorter and of less varied duration in the more autonomous batch and psychophysical conditions. During the second psychophysical (self-paced) condition, subjects completed a significantly higher number of assemblies than during the 110 MTM line condition. The higher pace was achieved through reduction in mean off-times and the potential implications for musculoskeletal risk are discussed. STATEMENT OF RELEVANCE: Higher levels of autonomy over work pace, which intuitively would be beneficial from an ergonomics standpoint, actually led to subjects selecting to organise work such that off-times (idle times) were reduced. In contrast, active 'on' times were not affected much by autonomy. These results point to a reason that piecework would be associated with increased risk for musculoskeletal disorders.

The purpose was to compare psychophysiological responses between healthy male and female workers during dynamic pushing. Using a psychophysical approach, 27 participants chose an acceptable force that they could push over a 7.6m distance at a frequency of 1 push per min on a treadmill. On a separate day, cardiopulmonary (e.g., whole-body oxygen uptake, heart rate, ventilation volume) and muscle metabolic measurements (change in muscle blood volume [ΔtHb] and Tissue Oxygenation Index [TOI]) from the right and left gastrocnemius muscles were collected simultaneously while participants pushed the previously chosen acceptable force on the treadmill at a similar frequency and distance for 2h. Results showed no significant difference between men and women for integrated force exerted on the instrumented treadmill handle and cardiopulmonary responses. In contrast, women demonstrated 45.7% lower ΔtHb but 3.6% higher TOI in the gastrocnemius region as compared to men, suggesting a lower hemoglobin concentration in women and high venous oxygen saturation during pushing. When ΔtHb and TOI were corrected for both body mass and pushing force, the disparity in gender was retained, implying an increased muscle oxygen saturation per force development in women than men during pushing. In the left gastrocnemius region, ΔtHb was 60% lower and TOI was 5.7% higher in women than men, suggesting an uneven muscle loading during pushing. Overall, the gender similarity in cardiopulmonary responses versus disparity in muscle metabolic responses suggest the importance of evaluating human performance during physical work at both whole-body and localized muscle levels., (Copyright © 2010 Elsevier B.V. All rights reserved.)

The gripping of tools is required by many industrial operations, and an important aspect of exposure assessment is determining the grip force output of operators. Ratings of perceived exertion can provide an indirect measure of grip force; however, reports in the literature of the use of Borg CR10 scale ratings as a surrogate measure of grip force have been mixed. During a laboratory study with 16 participants, power grip forces were measured directly during three hand tool task simulations: (1) a screwdriver task, (2) a ratchet task, and (3) a lift and carry task, each performed at four force/load levels. Borg scale ratings reported following each trial were compared with mean, peak, and integrated grip forces for the respective trials. Pearson correlations conducted on an individual basis were greatest for the screwdriver task, r approximately 0.9. Correlations for integrated grip force were generally better than for mean or peak force. Correlations were also performed on data pooled for all participants, simulating a cross-sectional sampling approach. Correlations made with pooled data were weaker than when conducted on an individual basis, ranging from r = 0.26 for peak grip force for the lift and carry task, to r = 0.79 for the screwdriver task. When the pooled data were normalized to individual maximum voluntary grip exertions, correlation generally improved but not to the level of the "individually scaled" data. Based on these findings, a protocol is proposed that could improve the strength of correlations between direct measures of grip force and ratings of perceived exertion. Differences in strength of correlation between task simulations are discussed with respect to differences observed in force distributions about the handle for the three tasks.

Using psychophysics, the maximum acceptable forces for pushing have been previously developed using a magnetic particle brake (MPB) treadmill at the Liberty Mutual Research Institute for Safety. The objective of this study was to investigate the reproducibility of maximum acceptable initial and sustained forces while performing a pushing task at a frequency of 1min(-1) both on a MPB treadmill and on a high-inertia pushcart. This is important because our pushing guidelines are used extensively as a ergonomic redesign strategy and we would like the information to be as applicable as possible to cart pushing. On two separate days, nineteen female industrial workers performed a 40-min MPB treadmill pushing task and a 2-hr pushcart task, in the context of a larger experiment. During pushing, the subjects were asked to select a workload they could sustain for 8h without "straining themselves or without becoming unusually tired, weakened, overheated or out of breath." The results demonstrated that maximum acceptable initial and sustained forces of pushing determined on the high inertia pushcart were 0.8% and 2.5% lower than the MPB treadmill. The results also show that the maximum acceptable sustained force of the MPB treadmill task was 0.5% higher than the maximum acceptable sustained force of Snook and Ciriello (1991). Overall, the findings confirm that the existing pushing data developed by the Liberty Mutual Research Institute for Safety still provides an accurate estimate of maximal acceptable forces for the selected combination of distance and frequency of push for female industrial workers.

Objective: The aim of this study was to evaluate psychophysically determined acceptable forces, cardiopulmonary, and calf muscle metabolic responses in 15 workers while they pushed an instrumented cart on two walkways., Background: In addition to the potential for increased musculoskeletal disorders in workers, pushing on various terrains is associated with occurrence of slips and falls at the workplace., Method: Using a psychophysical approach, participants chose the maximum acceptable cart weight they could push without strain on walkways with coefficient of friction equaling 0.68 (plywood) and 0.26 (Teflon-coated.). Then, while participants pushed their psychophysically chosen cart weight for 2 hr on each walkway, horizontal and vertical forces applied on the cart handle and physiological responses were collected. Cardiopulmonary responses were measured using a telemetric metabolic cart. A tissue hemoglobin index (THI) and a tissue oxygenation index (TOI) from the right and left calf muscles were obtained using near-infrared spectroscopy., Results: Participants generated higher horizontal forces (by 26%) on plywood than that on Teflon. Cardiopulmonary and TOI and THI responses were similar between walkways. However, greater ratios of absolute oxygen uptake per force (by 19%) and TOI per force (by 24%) on Teflon were demonstrated in the horizontal direction than on plywood., Conclusions: This increased muscle oxygenation-force ratio, coupled with increased oxygen uptake per force generated on Teflon, might suggest that pushing on the slippery surface results in higher metabolic demand., Application: Findings from the present study will assist in revising previously established acceptable forces and in relating these forces to physiological responses with respect to pushing on different frictional walkways.

Objectives: To quantify the variance introduced to trapezius electromyography (EMG) through normalization by sub-maximal reference voluntary exertions (RVE), and to investigate the effect of increased normalization efforts as compared to other changes in data collection strategy on the precision of occupational EMG estimates., Methods: Women performed four RVE contractions followed by 30 min of light, cyclic assembly work on each of two days. Work cycle EMG was normalized to each of the RVE trials and seven exposure parameters calculated. The proportions of exposure variance attributable to subject, day within subject, and cycle and normalization trial within day were determined. Using this data, the effect on the precision of the exposure mean of altering the number of subjects, days, cycles and RVEs during data collection was simulated., Results: For all exposure parameters a unique component of variance due to normalization was present, yet small: less than 4.4% of the total variance. The resource allocation simulations indicated that marginal improvements in the precision of a group exposure mean would occur above three RVE repeats for EMG collected on one day, or beyond two RVEs for EMG collected on two or more days.

Pushing is an important materials handling activity in many occupations; however, pushing-related physiological investigations are still in infancy. The purpose was to evaluate maximum acceptable forces and physiological responses while pushing on: treadmill (TREAD); plywood floor (PLY); and Teflon floor (TEF). Acceptable forces, cardiopulmonary and calf muscle oxygenation and blood volume responses were collected simultaneously while 12 men (age 39 +/- 13 years; height 178 +/- 6 cm; and body mass 91.5 +/- 16 kg) pushed for 2 h on each surface at their psychophysical workload. Participants selected higher forces on the PLY, resulting in higher pulmonary oxygen uptake compared to that of TEF (by approximately 9%) and TREAD (by approximately 18%). Pushing on the TEF demonstrated 50-56% lower blood volume changes and 1.5-1.8 times more oxygenation-force ratio than that for other surfaces. It is concluded that, to avoid a potential slip, participants were conservative in selecting acceptable forces to push on the slippery TEF. Part of this compensatory strategy on the TEF resulted in less muscle activity and, therefore, less demand for oxygen delivery to the calf muscle than for other surfaces. The present findings of significant force- and physiological-related differences in treadmill vs. high inertia pushcart clearly demonstrate that pushing experiments are essential to evaluate functional abilities of the workers.

Introduction: The objective of this study was to evaluate the circumstances leading to fall from equipment injuries in the mining industry., Method: The 2006 and 2007 Mine Safety and Health Administration annual injury databases were utilized for this study whereby the injury narrative, nature of injury, body part injured, mine type, age at injury, and days lost were evaluated for each injury., Results: The majority of injuries occurred at surface mining facilities (approximately 60%) with fractures and sprains/strains being the most common injuries occurring to the major joints of the body. Nearly 50% of injuries occurred during ingress/egress, predominantely during egress, and approximately 25% of injuries occurred during maintenance tasks. The majority of injuries occurred in relation to large trucks, wheel loaders, dozers, and conveyors/belts. The severity of injury was independent of age and the median days lost was seven days; however, there was a large range in severity., Impact on Industry: From the data obtained in this study, several different research areas have been identified for future work, which include balance and stability control when descending ladders and equipment design for maintenance tasks.

Introduction: The restricted workspace present in low-seam coal mines forces workers to adopt awkward working postures (kneeling and stooping), which place high physical demands on the knee and lower back., Method: This article provides an analysis of injury claims for eight mining companies operating low-seam coal mines during calendar years 1996-2008. All cost data were normalized using data on the cost of medical care (MPI) as provided by the U.S. Bureau of Labor Statistics., Results: Results of the analysis indicate that the knee was the body part that led in terms of claim cost ($4.2 million), followed by injuries to the lower back ($2.7 million). While the average cost per injury for these body parts was $13,100 and $14,400, respectively (close to the average cost of an injury overall), the high frequency of these injuries resulted in their preeminence in terms of cost. Analysis of data from individual mining companies suggest that knee and lower back injuries were a consistent problem across companies, as these injuries were each among the top five most costly part of body for seven out of eight companies studied. APPLICATION/IMPACT: Results of this investigation suggest that efforts to reduce the frequency of knee and low back injuries in low-seam mines have the potential to create substantial cost savings.

An experiment was conducted to develop models to predict oxygen consumption of males and females engaged in common materials handling tasks including lifting, lowering, pushing, pulling, (de)palletising and combination tasks involving lifting or lowering a box and carrying it a set distance and lifting or lowering it to the destination. Nineteen male and 19 female subjects participated in the study. A psychophysical approach was used to set load limits for individual subjects for the oxygen consumption protocol. The 8398 oxygen consumption values collected were entered into the initial regression analyses and 168 potential outliers were removed before the final models were run. In addition to relevant task variables, body weight was a significant predictor variable in all models. The r(2) values for the final models ranged from 0.54 to 0.82 and the root mean square errors ranged from 90.2 ml to 294.8 ml.

The most frequent and expensive cause of compensable workplace injuries loss is manual material handling (MMH). In an attempt to minimise these losses, refinement of existing MMH guidelines is a component of redesigning high risk MMH jobs. In the development of the present MMH 1991 guidelines (Snook and Ciriello 1991), maximum acceptable weights (MAWs) and forces (MAFs) were derived from studies conducted in a 21 year time span before the above publication date. The question arises whether the present generation of workers have the same psychophysically determined weights and forces as those reflected in the guidelines. Therefore, the present study investigated whether secular changes had occurred in key MMH tasks in trials performed by present day local industrial workers. A total of 23 male industrial workers performed 20 variations of lifting, lowering, pushing, pulling and carrying tasks. A psychophysical methodology, identical to that of the authors' previous experiments, was used whereby the subjects were asked to select a workload they could sustain for 8 h 'without straining themselves or without becoming unusually tired, weakened, overheated or out of breath'. The results revealed that MAWs of lifting, lowering and carrying averaged 69% of the guideline values. MAFs of pushing and pulling showed less of a drop, averaging 82% and 94% respectively for initial and sustained forces. The results also indicated that the effects of the variables frequency, height, lifting vs. lowering, pushing vs. pulling were similar to earlier reported results, even though the absolute weights or forces were lower. It was concluded that consideration to change existing guidelines, reflecting this new psychophysical set point, may be appropriate if these significant performance decreases are confirmed in other locations, with greater subject numbers, and by other investigators.

Powered hand tools produce reaction forces that may be associated with upper extremity musculoskeletal disorders. The handle displacement, grip force and upper limb muscle activity (electromyography (EMG)) due to the effects of operator experience, working height and distance, type of tool and fastener joint hardness were measured in this study with 15 experienced and 15 novice nutrunner users. The results show that when pistol grip handles were used to work on a horizontal surface, experienced users allowed an average handle displacement of 7.9 degrees, while novice users allowed 11.5 degrees. Average EMG scaled by reference voluntary contraction (RVC) at forearm flexors, forearm extensors and biceps were greater for experienced users (318% RVC, 285% RVC, 143% RVC, respectively) than for novice users (246% RVC, 219% RVC, 113% RVC, respectively). Experienced users exerted more grip force than novice users when using right angle handles, but less force when using pistol grip handles. The results suggest that it is possible to minimize tool handle displacement by adapting the workplace layout to permit different working postures for each user group.

The objective of this study is to investigate the workstation and tool effects on the responses of the powered hand tool operator reacting against the impulsive reaction forces that may be associated with upper extremity musculoskeletal disorders. The study demonstrated a means of direct measurement of force at the interface between the tool and the operator. Fifteen experienced male operators performed three independent work configurations: pistol grip and right angle tools used on the horizontal surface and pistol grip tools used on the vertical surface, in the laboratory. A full factorial experiment consisting of 36 conditions was designed to examine the effects of working height, distance, tool, and fastener joint hardness on handle displacement and grip forces. The results indicate that operator responses were affected by different factors depending on the work configuration. When pistol grip tools were used on the vertical surface, the mean handle displacement decreased from 9.9 degrees to 7.3 degrees as the working height increased from 30 cm below shoulder to 30 cm above shoulder. When right angle tools were used, the greatest handle displacement (51.1mm) and grip force (84.7% MVC) during torque reactions were measured at 30 cm below elbow and 40% forward reach away from the operator. This study provides quantitative information that can be used for workstation design and tool selection to reduce the torque reaction experienced by powered nutrunner operators.

A cross-sectional study of task demands and musculoskeletal discomfort among a sample of 100 wait staff in ten casual dining restaurants was conducted. In addition to answering a questionnaire about musculoskeletal discomfort and symptoms experienced in the past 12 months and attributed to work, subjects were asked about various aspects of their jobs, such as shift length, number of shifts per week and safety training. The managers of the restaurants were also interviewed to gather basic information on factors such as work hours, alternative duty availability and safety practices. When asked to rank the three most important causes of injuries, the responses of both managers and wait staff were congruent with Bureau of Labor Statistics (USA) data for 1999 on the nature of injuries and attributed exposures, with slips and falls, musculoskeletal disorders and acute injuries (e.g. burns, cuts) highlighted. Of the 100 subjects, 42% reported experiencing musculoskeletal symptoms in the past year, with the lower back area (18%) and shoulder (11%) with the most frequent symptoms reported in the responses. Although many of the materials handling tasks were not excessive, the heavier tray lifts and carries are a cause for concern. There are also slip and fall issues that influence the risks of these tasks. Future research needs, including addressing the mismatch between more common materials handling assessment tools and the nature of food serving tasks, are discussed.

The industrial revolution significantly changed the way work was organized and analyzed by the introduction and widespread implementation of the division of labor philosophy. This philosophy has continued to dominate work design, and has evolved beyond the factory to include many facets of service industries, and even professional occupations. The analysis of manual work, particularly materials handling tasks, remains an active domain of ergonomics research and practice. Many of the task-analytic tools used for workplace analysis are rooted in the philosophy of dividing work into elements, analyzing the individual elements, and synthesizing the results into conclusions about the entire job, including the risk of contracting musculoskeletal disorders (MSDs). The authors discuss the notion that the nature of modern work, which is characterized by multiple tasks in a complex time pattern, and the complex nature of MSDs, which are influenced by biomechanical as well as psychological, political, and economic factors, may limit the effectiveness of classical task analytic techniques in preventing MSDs.

Objective: To determine the anthropometric parameters and the isometric muscle strength in a working population sample in China, and to investigate the relationship between muscle strength and individual attributes, such as age, gender, height and weight., Methods: The study population consisted of 146 male and 47 female people including workers, administrators and college students. Four types of muscle strength, i.e., handgrip, arm lift, shoulder lift, and torso pull, were measured., Results: Left handgrip, right handgrip, arm lift, shoulder lift and torso pull of male workers were (42.07 +/- 7.20), (43.92 +/- 7.14), (26.79 +/- 4.64), (33.79 +/- 6.88), (88.56 +/- 17.98) kg, respectively while those of female workers were (21.29 +/- 5.09), (23.26 +/- 5.47), (13.29 +/- 3.37), (18.52 +/- 4.01), (41.06 +/- 12.04) kg, respectively. The female's strength was about 50% lower than the male's. The strength in the 40 approximately years old group was higher than that in other age groups. There were significant positive correlation between the gender and the isometric strength as well as between the body weight and the isometric strength. If the body weight served as the corrected parameter, there was no significant difference in the handgrip among the groups (P < 0.05), but the torso pull of male workers > college students > administrators. All relative muscle strengths except the torso pull were similar for all age groups., Conclusion: The body weight as the independent variable can be used for establishing the predictive equation of the muscle strength. Calculation of the relative muscle strength can relieve the interference of the body weight for the muscle strength.

Knife sharpness can affect the productivity of meatpacking operations as well as the forces to which meat cutters are exposed. This report describes the development and evaluation of a "sharpness tester" designed to meet the criteria that the system be portable for field use at meatpacking plants, requires no special skills to operate, provides a non-destructive test of the entire blade edge, and incorporates a test motion that is representative of meat cutting. The system was bench tested for sensitivity to incremental changes in blade sharpness; suitability of the test material as a surrogate for red meat; and ability to detect variations in sharpness along the length of the blade. A graphical presentation showed that changes in cutting forces measured with the system correspond to changes in blade sharpness. Measurements made with both the test material and with red meat showed good correlation (r = 0.89). The system demonstrated the capacity to detect differences in sharpness in regions of a knife edge as well as providing visual evidence of defects along the edge of a knife blade.

A survey of Certified Professional Ergonomists (CPEs) was conducted to gather information on the types of basic tools, direct and observational measurement techniques, and software used by practitioners. The motivation for the survey was to better understand what types of tools and methods practitioners use, their opinions of these tools, and to potentially gain an understanding of the constraints or preferences that influence this selection. Reasons for using or not using a selection of tools were also surveyed. Of 578 surveys that were delivered to CPEs and Associate Ergonomics Professionals, 308 were returned for a response rate of 53%. The respondents tended to be biased towards physical ergonomics, as the survey primarily focused on this area of ergonomics. A high percentage of respondents reported using tape measures, video cameras, stopwatches and digital cameras. The most commonly used observational methods were those involving manual materials handling, whereas the most commonly used direct measurement tools were pinch and grip dynamometers and push/pull gauges. The frequency and type of checklists, software, and anthropometric data used are summarized.

Meat cutting causes a much greater incidence of upper extremity disorders than industry averages. Grip forces and cutting moments in meat cutting operations can be very high. Recently published studies indicate that the blade sharpness can significantly affect force exposure during meat cutting. Two attributes that have not been investigated with respect to force exposure during meat cutting are the effect of blade edge angle and blade finishing after sharpening (honing and polishing). This study investigated the effect of three blade edge angles and three post-sharpening finishing protocols on the grip forces and cutting moments exerted by professionals during two different meatpacking operations. A fine polish finishing protocol significantly reduced cutting time by 25.3%, mean grip force by 21.2%, and mean cutting moment by 28.4% over a coarser finishing protocol during one of the operations. No significant differences in the exposure variables were found between the blade edge angle conditions.

Musculoskeletal disorders and related risk factors in machinery manufacturing were investigated using interviews, postural analysis, and the revised National Institute for Occupational Safety & Health lifting equation. Sixty-nine workers involved in manual materials handling (Job A) and 51 machinery workers less involved with manual material-handling tasks (Job B) were studied. Low back pain (LBP) (at least one episode lasting for 24 hours or more in past 12 months) prevalence rates were 63.8% and 37.3% for Jobs A and B, respectively. Prevalence rates of LBP every day for a week or more attributed to lifting were 26.09% and 5.88% for Jobs A and B, respectively. Multiple regression analysis revealed that lifting repetitiveness and work age contributed to the occurrence of LBP. The "composite load" (object weight x activity repetitiveness) had a significant adverse effect on LBP.

The force exposure associated with meat cutting operations and the effect of knife sharpness on performance and productivity have not been well documented. Specialized hardware was used to measure grip force and reactive moments with 15 professional meat cutters performing lamb shoulder boning, beef rib trimming and beef loin trim operations in a field study conducted in two meat packing plants. A system for measuring relative blade sharpness was developed for this study. Mean and peak cutting moments observed for the meat cutting operations, averaged across subjects were 4.7 and 17.2 Nm for the shoulder boning, 3.5 and 12.9 Nm for the rib trim, and 2.3 and 10.6 Nm for the loin trim, respectively. Expressed as percent of MVC, mean grip forces of 28.3% and peak grip forces of 72.6% were observed overall. Blade sharpness was found to effect grip forces, cutting moments and cutting time, with sharper blades requiring statistically significantly lower peak and mean cutting moments, and grip forces than dull knives. Efforts aimed at providing and maintaining sharp blades could have a significant impact on force exposure.

A repeated measures 2 x 2 factorial design using a psychophysical experimental methodology was performed to quantify the effect of shaft design (straight and bent shaft) and shoveling technique (forward and backward progression) on heart rate, perceived exertion, productivity, trunk kinematics and load kinetics. Ten male subjects performed four 8-min trials of snow shoveling on a paved asphalt surface. The most notable finding was significantly less trunk flexion with the bent shaft (41.4 degrees ) than with the straight shaft design (49.2 degrees ). The study results led to a recommendation of a bent-shaft shovel for the purpose of reducing trunk flexion. In the absence of any strong positive evidence and due to poor subjective response to backward progression while shoveling, this technique was not recommended.

Following the revision of the 1981 National Institute for Occupational Safety and Health (NIOSH) lifting equation, research needs related to the new equation were outlined. Aside from epidemiological studies, the need to evaluate the usability of the 1991 NIOSH equation in realistic work environments was expressed. This paper reports on extensive experiences with training users and application of the equation in varied work settings. Qualitative results from training sessions indicated that frequency, asymmetry and duration were the parameters that required relatively longer instruction periods and resulted in the most questions. Field applications indicated that the variable nature of lifting/lowering demands found in many jobs resulted in difficulty applying the equation. Approximately 35% of 1103 lifting and lowering tasks had at least one parameter outside of acceptable ranges, while a majority of workers (62.8%) reported other manual handling tasks that are counter to assumptions made in the development of the equation. The practical implications of the findings are discussed.

This study represents a continuation of a series of psychophysical studies on repetitive motions of the wrist and hand conducted at the Liberty Mutual Research Center for Safety and Health. The purpose of the study was to quantify maximum acceptable torques of six motions performed on separate days but within the context of the same experiment. The six motions were screw-driving clockwise with a 31-mm handle, a 40-mm handle, and a 39-mm yoke handle; screw-driving counterclockwise with a 31-mm handle; ulnar deviation with a power grip (similar to knife cutting), and a handgrip task (similar to a pliers task). A psychophysical methodology was used in which the subject adjusted the resistance on the handle, and the experimenter manipulated or controlled all other variables. Ten subjects performed the six tasks at repetition rates of 15, 20, and 25 motions per minute. Subjects performed the tasks for 7 hours per day, 5 days per week, for 4 weeks. The subjects were instructed to work as if they were on an incentive basis, getting paid for the amount of work they performed. Symptoms were recorded by the subjects during the last 5 min of each hour. The results revealed that mean maximum acceptable torques ranged from 0.33 to 0.65 Nm for screw driving, 1.08 to 1.13 Nm for ulnar deviation, and 4.80 to 4.85 Nm for the handgrip task. These values represent 14 to 24% (median of 17%) of maximum isometric torque depending on the frequency and motion. A table of maximum acceptable torques and forces of the six motions is presented for application in the field.

A previous experiment by the authors investigated the effect of the design of pliers on productivity. A simulated wire-twisting task performed at five heights between 10 inches above and 10 inches below elbow height formed the basis of the comparison. Pliers designed according to the American National Standard for long nose and long reach pliers were compared to bent-handled pliers designed at the Western Electric (WE) Co. The WE pliers, designed to reduce ulnar deviation during a wire-twisting task, resulted in productivity decrements between 1.4 and 17% across the five heights studied. The current experiment was a continuation of that study, adding orientation of the workplace in the sagittal plane as an independent variable. Wrist deviation in two planes were additional dependent measures, and the experiment was performed by female subjects with a mean age of 48.1 years. The results did not indicate a significant difference between productivity levels for the two pliers designs. Work height and work orientation, as well as their interaction, tended to have the strongest effects on productivity and wrist deviation. In general, productivity was inversely related to measures of discomfort and postural deviation.

A relatively neglected topic in manual materials handling (MMH) research is the impact of the accuracy of task parameter measurements on the application of various assessment methods. A laboratory experiment was conducted to investigate the accuracy of NIOSH equation parameter measurements made by eight subjects following a 4-h training session. Five individual tasks were measured; two were single tasks and three were part of a multiple-component simulated palletizing operation. Significant differences between reference parameter measurements and average measurements made by subjects were found. The sensitivity analysis showed that frequency and horizontal location are the most important parameters. These parameters also tended to have the highest measurement errors. Recommendations for increasing the effectiveness of training programs for NIOSH equation users based on the results of the study are presented.

A new and improved method to feedforward neural network (FNN) development for application to data classification problems, such as the prediction of levels of low-back disorder (LBD) risk associated with industrial jobs, is presented. Background on FNN development for data classification is provided along with discussions of previous research and neighborhood (local) solution search methods for hard combinatorial problems. An analytical study is presented which compared prediction accuracy of a FNN based on an error-back propagation (EBP) algorithm with the accuracy of a FNN developed by considering results of local solution search (simulated annealing) for classifying industrial jobs as posing low or high risk for LBDs. The comparison demonstrated superior performance of the FNN generated using the new method. The architecture of this FNN included fewer input (predictor) variables and hidden neurons than the FNN developed based on the EBP algorithm. Independent variable selection methods and the phenomenon of 'overfitting' in FNN (and statistical model) generation for data classification are discussed. The results are supportive of the use of the new approach to FNN development for applications to musculoskeletal disorders and risk forecasting in other domains.