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Thermoplastic segmented polyurethanes which are based on poly(tetramethylene oxide) (PTMO) soft segment, linear symmetric para-phenylene diisocyanate (pPDI), and chain extended with 1,4-butanediol (BD) are discussed. The effect of variation of the soft and hard segment molecular weights as well as the overall hard segment content on structure–property behavior is investigated. Together, atomic force microscopy (AFM) and dynamic mechanical analysis (DMA) clearly establish the presence of a unique ordered thread-like microphase separated structure that displays considerable order. This thread-like microphase structure is similar to that of the “single molecule” hard segment systems reported earlier from our laboratory [1] , [2] , [3] , [4] . In addition, small angle X-ray scattering (SAXS), wide angle X-ray scattering (WAXS) and ambient temperature tensile testing results help to better define the nature of the hard and soft domains.

Segmented, nonchain extended polyurethanes and polyureas based on PTMO soft segments (SS) and hard segments (HSs) based on only single molecules of a diisocyanate were synthesized. Type and nature of the diisocyanate was systematically varied in order to analyze the effect of HS symmetry and type of linkage between the HS and SS on the structure‐property relationship of these segmented copolymers. Results showed that the increased symmetry of the diisocyanates allows a more efficient packing of the HSs which leads to a microphase‐separated structure with the crystalline hard ribbon or thread‐like domains percolated throughout the SS matrix, even with a low HS content (ca. 13 wt.%). The service window of these segmented copolymers was significantly influenced by the symmetry and type of linkage between the HS and SS. Most copolymers also showed evidence of strain hardening accented by the strain induced crystallization of the PTMO SS.

New novel segmented polyurethane and polyurea copolymers have been synthesized without chain extenders and the structure-property behavior of these systems has been investigated. It is shown that by the proper choice of diisocyanate and its symmetry, one can obtain highly microphase separated systems without chain extenders and that the materials also display useful mechanical behavior. In particular, it is shown that due to the bidentate hydrogen bonding achieved in the segmented ureas, a significant modulus “service temperature window” is also obtained. It is also verified that not only can strong microphase separation be obtained with low weight fraction hard segment content (14%) but that the hard phase, which is comprised of monodisperse “single molecule” units, also displays a percolated thread-like structure throughout the dominant soft segment material — the latter being based on ca. 1000g/mol polytetramethylene oxide.

Novel segmented polyurethaneurea copolymers were synthesized using a poly(ethylene–butylene) glycol based soft segment and either hydrogenated diphenyl methane diisocyanate (HMDI) or hexamethylene diisocyanate (HDI) in addition to either ethylene diamine (EDA) or 2-methyl-1,5-diaminopentane (DY) as the chain extender. Dynamic mechanical analysis (DMA), small angle X-ray scattering (SAXS) and in some cases atomic force microscopy (AFM) established the presence of a microphase-separated structure in which hard microdomains are dispersed throughout a soft segment matrix. Wide angle X-ray scattering (WAXS) and differential scanning calorimetry (DSC) imply that the materials are amorphous. Samples that are made with HMDI/DY and have hard segment contents in the range of 16–23 wt% surprisingly exhibit near-linear mechanical deformation behavior in excess of 600% elongation. They also show very high levels of recoverability even though their hysteresis is also considerable. The materials have all proven to be melt processable in addition to solution processable.

The time-dependent morphology development in a segmented polyurethane, which was prepared by the reaction of equimolar amounts of 1,4-phenylene diisocyanate (pPDI) and poly(tetramethylene oxide)glycol of 〈Mn〉 of 975 g/mol, was investigated. No chain extender was utilized during the synthesis, and the resultant monodisperse hard segments constituted 14 wt % of the copolymer. Time-dependent microphase separation and morphology development was studied at room temperature by using solvent-cast films which were heated above the hard segment melting temperature, 55 °C, to erase the semicrystalline microphase morphology. Atomic force microscopy showed that, following heat treatment, the hard phase first developed into short rods within 30 min, followed by a growth period during which the short rods grew longer and eventually into a well-defined percolated structure. Morphology development was also followed by FTIR spectroscopy. While the intensity of the free CO peak at 1730 cm-1 decreased, the intensity of the ...

Thermoplastic segmented polyurethane and polyurea copolymers whose monodisperse hard segments are based on only a single diisocyanate molecule are discussed. The solid-state structure-property behavior of these materials demonstrates that a proper selection of the level of symmetry and/or cohesiveness of the hard microdomains may allow elimination of the traditional requirement of chain extension to obtain melt processable segmented urethanes, and more specifically, urea copolymers with useful structural properties.

Many polyurethane elastomers display excellent mechanical properties and adequate biocompatibility. However, many medical-grade polyurethanes are prepared from aromatic diisocyanates and can degrade in vivo to carcinogenic aromatic diamines, although the question of whether the concentrations of these harmful degradation products attain physiologically relevant levels is currently unresolved and strongly debated. It is therefore desirable to synthesize new medical-grade polyurethanes from less toxic aliphatic diisocyanates. In this paper, biocompatible segmented polyurethane elastomers were synthesized from aliphatic diisocyanates (1,4-diisocyanatobutane (BDI) and lysine methyl ester diisocyanate (LDI)), novel diurea diol chain extenders based on tyrosine and tyramine, and a model poly(ethylene glycol) (PEG) diol soft segment. The objectives were to design a hard segment similar in structure to that of MDI-based polyurethanes and also investigate the effects of systematic changes in structure on mechanical and biological properties. The non-branched, symmetric polyurethane prepared from BDI and a tyramine-based chain extender had the highest modulus at 37 degrees C. Introduction of symmetric short-chain branches (SCBs) incorporated in the tyrosine-based chain extender lowered the modulus by an order of magnitude. Polyurethanes prepared from LDI were soft polymers that had a still lower modulus due to the asymmetric SCBs that hindered hard segment packing. Polyurethanes prepared from tyramine and tyrosine chain extenders thermally degraded at temperatures ranging from 110 to 150 degrees C, which are lower than that reported previously for phenyl urethanes. All four polyurethanes supported the attachment, proliferation, and high viability of MG-63 human osteoblast-like cells in vitro. Therefore, the non-cytotoxic chemistry of these polyurethanes make them good candidates for further development as biomedical implants.

Fully-cured aromatic polyimides were prepared from various combinations of five dianhydrides and six diamines. When heated progressively under constant load, most of the films elongated rapidly near their glass transition temperatures. In about half of the nineteen materials, the strain was self-limiting - a possible indication of strain-induced crystallinity. The presence of crystallinity was established unambiguously for one material.