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Introduction: The design and development of a novel dynamic hand orthosis that allows individual and progressive adaptation to the patient’s condition require knowledge about the maximum voluntary contraction forces of the fingers. The following work presents a test setup and procedure for determination of isometric finger contraction forces during flexion depending on various finger positions and finger tasks. Methods: The test setup places hand and fingers in certain positions (position 0: grasping of a plate; position 1-3: circular grasping of cylinders of three different diameters). The force measurement is carried out using pressure sensing: A capacitive force sensor is placed on each fingertip. To perform various finger tasks, the subjects are asked for isometric contraction of defined finger groups and single fingers against the boundary system. For proof of the concept, measurements are performed with six subjects and compared with reference values from the literature. Results: The separated finger force of each finger can be captured during the finger tasks in varying positions. Furthermore, the total finger force of all active fingers can be determined. It is shown that the total finger force during contraction of all fingers (IMRLtask; 78.4N ± 25.8N, d2) is higher than during contraction of the index finger (25.8N ± 3.4N, d2). Furthermore, the single finger force of the index finger is higher than the index finger activity in IMRL-task. The results also show a tendency for the finger contraction force to increase with increasing flexion. Further investigations may require improvements to the method. In this proof of concept, this potential is revealed and discussed. However, the functionality of the test setup and procedure can be demonstrated.

The revision of ceramic inlays of acetabular cups is a challenging surgical procedure. The mechanical impact during the inlay extraction process can damage the ceramic or metal cup rim. To avoid these risks, a concept for a new revision procedure was developed. It is based on an actuator system, which allows a non-destructive release of the ceramic inlay. To integrate the actuator system, different design concepts of acetabular cup components were investigated, and an actuator based on shape-memory alloy (SMA) wires was developed. The process chain for the actuator, starting from nickel-titanium wires manufactured into the actuator geometry by laser welding and thermo-mechanical treatment for the shape setting process up to the functionality evaluation of the actuator system, was implemented on a laboratory scale. The new revision procedure is based on a phase transformation of the SMA wire actuator, which was obtained through two methods—applying an electrical current by an instrument and rinsing the wire with heated water. The phase transformation of the actuator resulted in a contraction between 3.2% and 4.3% compared to its length after pre-stretching and was able to release the ceramic inlay from the cup. Therefore, the developed actuator design and process chain is a proof of concept towards a new revision procedure for modular acetabular cups. [ABSTRACT FROM AUTHOR]

According to the European Medical Device Directive (MDR (EU) 2017/745), medical products of all risk classes are obliged to be labelled with Unique Device Identification Codes (UDI). In order to meet the requirements of the MDR, a novel method of identification for additively manufactured metallic products was developed at the Fraunhofer Institute for Machine Tools and Forming Technology (IWU). The method provides a product traceability within its production process and during the whole product lifespan, and also functions as a counterfeit protection. This paper shows the integration of a unique identification during an additive manufacturing process for a titanium part. The readout of the integrated identification was executed using ultrasonic and eddy current methods, as well as micro computed tomography. Obtained results are discussed in the paper.

To increase learning success in surgical training, physical simulators are supplemented by measurement technology to generate and record objective feedback and error detection. An opportunity to detect fractures following hip stem implantation early can be measurement of occurring strains on bone surface. These strains can be determined while using strain gauges, digital image correlation (DIC) or photoelasticity. In this research strain gauges and DIC were compared regarding their suitability as strain measurement tools for use in physical simulators. Therefore a testing method was described to replicate the implantation of a hip stem. Testing devices modelled on a realistic prosthesis were pressed into prepared porcine femora in a two-step procedure with a material testing machine. The local strains occurring on bone surface were determined using an optical measurement system for DIC and strain gauges. The initial fractures in the tested femora are located medial-anterior in most cases (73,6%). With increasing indentation depth of the test device, the strains on bone surface increase. Comparing the local strains determined by DIC and strain gauges consistencies in curves are noticeable. Maximal determined strains before fracturing amount to 0,69% with strain gauges and 0,75% with DIC. In the range of the fracture gap, strain gradients are determined by using DIC. However the detected surfaces are of low quality caused by gaps and motion artefacts. The results show strains on bone surfaces for early fracture detection are measurable with strain gauges and DIC. DIC is assessed as less suitable compared to strain gauges. Furthermore strain gauges have greater level of integration and economic efficiency, so they are preferred the use in surgical training simulators.