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Parametric optimization is an important product design technique, especially in the context of the modern parametric feature-based CAD paradigm. Realizing its full potential, however, requires a closed loop between CAD and CAE (i.e., CAD/CAE integration) with automatic design modifications and simulation updates. Conventionally the approach of model conversion is often employed to form the loop, but this way of working is hard to automate and requires manual inputs. As a result, the overall optimization process is too laborious to be acceptable. To address this issue, a new method for parametric optimization is introduced in this paper, based on a unified model representation scheme called eXtended Voxels (XVoxels). This scheme hybridizes feature models and voxel models into a new concept of semantic voxels, where the voxel part is responsible for FEM solving, and the semantic part is responsible for high-level information to capture both design and simulation intents. As such, it can establish a direct mapping between design models and analysis models, which in turn enables automatic updates on simulation results for design modifications, and vice versa -- effectively a closed loop between CAD and CAE. In addition, robust and efficient geometric algorithms for manipulating XVoxel models and efficient numerical methods (based on the recent finite cell method) for simulating XVoxel models are provided. The presented method has been validated by a series of case studies of increasing complexity to demonstrate its effectiveness. In particular, a computational efficiency improvement of up to 55.8 times the existing FCM method has been seen., Comment: 22 pages

Feature-based parametric modeling is the de facto standard in CAD. Boundary representation-based direct modeling is another CAD paradigm developed recently. They have complementary advantages and limitations, thereby offering huge potential for improvement towards an integrated CAD modeling scheme. Most existing integration methods are developed by industry and typically treat direct edits as pseudo-features, where little can be said about seamless integration. This paper presents an alternative method for seamless parametric/direct integration, which allows parametric and direct edits to work in a unified way. The fundamental issues and challenges of parametric/direct integration are first explained. A framework is then proposed to handle those information inconsistencies, based on a detection-then-resolution strategy. Algorithms that can systematically detect and resolve all possible types of information inconsistencies are also given to implement the framework. With them, model validity can be maintained during the whole model editing process, and then the discrepancy between direct edits and parametric edits can be resolved. The effectiveness of the proposed approach has been shown with a series of case studies and comparisons, based on a preliminary prototype., Comment: 19pages

In parametric design, the geometric model is edited by changing relevant parameters in the parametric model, which is commonly done sequentially on multiple parameters. Without guidance on allowable parameter ranges that can guarantee the solvability of the geometric constraint system, the user could assign improper parameter values to the model's parameters, which would further lead to a failure in model updating. However, current commercial CAD systems provide little support for the proper parameter assignments. Although the existing methods can compute allowable ranges for individual parameters, they face difficulties in handling multi-parameter situations. In particular, these methods could miss some feasible parameter values and provide incomplete allowable parameter ranges. To solve this problem, an automatic approach is proposed in this paper to compute complete parameter ranges in multi-parameter editing. In the approach, a set of variable parameters are first selected to be sequentially edited by the user; before each editing operation, the one-dimensional ranges of the variable parameters are presented as guidance. To compute the one-dimensional ranges, each variable parameter is expressed as an equality-constrained function, and its one-dimensional allowable range is obtained by calculating the function range. To effectively obtain the function range which can hardly be calculated in a normal way, the function range problem is converted into a constrained optimization problem, and is then solved by Lagrange multiplier method and the Niching particle swarm optimization algorithm (the NichePSO). The effectiveness and efficiency of the proposed approach is verified by several experimental results.

This paper presents a comprehensive review of geometric constraint solving in parametric computer-aided design (CAD), with the major focus on its advances in the last 15 years. Geometric constraint solving can date back to the very first CAD prototype, Sketchpad, in the 1960s, but serious research studies were carried out only after parametric CAD was introduced in the late 1980s. In the following 30-year history of GCS research, two development stages may be identified: (1) the first 15 years (late 1980s - mid 2000s) were primarily devoted to geometric constraint decomposition for well-constrained systems or those with only structural constraint dependencies; and (2) the second 15 years (late 2000s - now) have seen research efforts shifted towards classification criteria and decomposition algorithms for general constraint systems (with and without non-structural constraint dependencies). Most existing reviews focused on the first 15 years. The problem researched in the second 15 years is, however, equally important, considering that a manually specified constraint system usually contains under- and over-constrained parts, and that such parts must be correctly detected and resolved before numerical solving can work. In this regard, this review paper covers both stages and will discusses what has already been made possible for handling general constraint systems, what developments can be expected in the near future, and which areas remain problematic., Comment: version 2. arXiv admin note: text overlap with arXiv:1904.00526

Variational design is a well-recognized CAD technique due to the increased design efficiency. It often presents as a parametric family of CAD models. Although effective, this way of working cannot handle design requirements that go beyond parametric changes. Such design requirements are not uncommon today due to the increasing popularity of product customization. In particular, there is often a need for designing a new model out of an existing structural family of models, which share a structural pattern but have individually varied detail features. To facilitate such design requirements, a new method is presented in this paper. The idea is to express the underlying structural pattern in terms of a submodel composed of the maximum common design features of the family, and then to build a single master model by attaching to the submodel all detail design features in the family. This master model is a representative model for the family and contains all the features. By removing unwanted detail features and adding new features, the master model can be easily adapted into a new design, while keeping aligned with the family, structurally. Effectiveness of this method has been validated by a series of case studies and comparisons of increasing complexity., Comment: 12 pages, 11 figures, journal paper