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Early results on the plasma deposition of dielectric thin films on acoustic wave (AW) activated substrates revealed a densification pattern arisen from the focusing of plasma ions and their impact on specific areas of the piezoelectric substrate. Herein, we extend this methodology to tailor the plasma deposition of metals onto AW-activated LiNbO3 piezoelectric substrates. Our investigation reveals the tracking of the initial stages of nanoparticle (NP) formation and growth during the submonolayer deposition of silver. We elucidate the specific role of AW activation in reducing particle size, enhancing particle circularity, and retarding NP agglomeration and account for the physical phenomena making these processes differ from those occurring on non-activated substrates. We provide a comparative analysis of the results obtained under two representative plasma conditions: diode DC sputtering and magnetron sputtering. In the latter case, the AW activation gives rise to a 2D pattern of domains with different amounts of silver and a distinct size and circularity for the silver NPs. This difference was attributed to the specific characteristics of the plasma sheath formed onto the substrate in each case. The possibilities of tuning the plasmon resonance absorption of silver NPs by AW activation of the sputtering deposition process are discussed.

The morphology of numerous nanocolumnar thin films deposited by the magnetron sputtering technique at oblique geometries and at relatively low temperatures has been analyzed for materials as different as Au, Pt, Ti, Cr, TiO₂, Al, HfN, Mo, V, WO₃ and W. Despite similar deposition conditions, two characteristic nanostructures have been identified depending on the material: a first one defined by highly tilted and symmetric nanocolumnar structures with a relatively high film density, and a second one characterized by rather vertical and asymmetric nanocolumns, with a much lower film density. With the help of a model, the two characteristic nanostructures have been linked to different growth dynamics and, specifically, to different surface relaxation mechanisms upon the incorporation of gaseous species with kinetic energies above the surface binding energy. Moreover, in the case of Ti, a smooth structural transition between the two types of growths has been found when varying the value of the power used to maintain the plasma discharge. Based on these results, the existence of different surface relaxation mechanisms is proposed, which quantitatively explains numerous experimental results under the same conceptual framework.

The morphology of numerous nanocolumnar thin films deposited by the magnetron sputtering technique at oblique geometries and at relatively low temperatures has been analyzed for materials as different as Au, Pt, Ti, Cr, TiO, Al, HfN, Mo, V, WO and W. Despite similar deposition conditions, two characteristic nanostructures have been identified depending on the material: a first one defined by highly tilted and symmetric nanocolumnar structures with a relatively high film density, and a second one characterized by rather vertical and asymmetric nanocolumns, with a much lower film density. With the help of a model, the two characteristic nanostructures have been linked to different growth dynamics and, specifically, to different surface relaxation mechanisms upon the incorporation of gaseous species with kinetic energies above the surface binding energy. Moreover, in the case of Ti, a smooth structural transition between the two types of growths has been found when varying the value of the power used to maintain the plasma discharge. Based on these results, the existence of different surface relaxation mechanisms is proposed, which quantitatively explains numerous experimental results under the same conceptual framework.

Stainless steel (SS) alloys are prevalent in many industries, household appliances or other commodities, where a strict control of surface properties is required to tailor their interaction with the environment. In this work we report a new procedure of stainless steel surface processing that provides a multifunctional response including superhydrophobicity, omniphobicity, self-cleaning, anti-fouling and effective anti-icing capacity, while still preserving a corrosion resistance similar to that of this material in compact form. The method consists of a first nanostructuration step followed by a low fluorination. The nanostructured surfaces presented a dual scale roughness of hierarchical character. The liquid free approach developed in this work to get this singular surface nanostructuration entails a first laser treatment of stainless steel flat substrates, followed by the deposition of a nanostructured thin layer of this material by electron beam evaporation in an oblique angle configuration. The resulting hierarchical surfaces were subjected to fluorination by: (i) the plasma-assisted deposition of a thin Teflon-like coating or (ii) the grafting of fluorinated molecules. The self-cleanable, anti-adherent and ice repellent character of the resulting low fluorinated surfaces outperformed the behaviour of classical slippery surfaces obtained by the infusion of high amounts of fluorinated liquids. These hierarchical SS surfaces withstood mild abrasion tests and the effect of water jets. Moreover, the corrosion behaviour of the fluorinated surfaces determined through their potentiodynamic analysis revealed a similar corrosion resistance than the flat SS substrates. Outstandingly, after these corrosion tests, the fluorinated samples obtained by grafting preserved their surface functionalities without significant degradation. The high mechanical and chemical stability of these low fluorinated samples support their usage for a large variety of applications.

Migrating active deicing capabilities to transparent materials with low thermal conductivity has a high potential to improve the operations of several seminal industries in the automotive, robotic, energy, and aerospace sectors. However, the development of efficient and environmentally friendly deicing methods is yet in its infancy regarding their compatibility with end-user surfaces at relevant scales and real-world operations. Herein, we approach deicing through nanoscale surface activation enabled by surface acoustic waves (SAWs), allowing efficient on-demand deicing of surface areas spanning several square centimeters covered with thick layers of glace ice. We contemplate SAW-based deicing from a twofold perspective: First, we demonstrate its functionality both with a bulk piezoelectric material (LiNbO3) and a piezo-electric film (ZnO), the latter proving its versatile applicability to a large variety of functional materials with practical importance; second, we gain fundamental knowledge of the mechanisms responsible for efficient deicing using SAWs. In particular, we show that SAW vibrational modes easily transport energy over greater distances outside the electrode areas and efficiently melt large ice aggregates covering the materials' surfaces. In addition, the essential physics of SAW-based deicing is inferred from a carefully designed experimental and numerical study. We support our findings by providing macroscopic camera snapshots captured in situ inside a climate chamber during deicing and highly resolved laser-doppler vibrometer scans of the undisturbed wavefields at room temperature. Great care was taken to deposit the interdigital transducers (IDTs) used for SAW excitation only on ice-free areas close to the chip edges, leaving most of the substrate used for deicing unaltered and, as a matter of fact, demonstrating transparent deicing solutions.

Near infrared laser ablation of metals, specifically aluminum, has been systematically applied to generate surface roughness. Very high laser fluences may even lead to a so called “explosive” ablation regime where roughness becomes dramatically enhanced. In the present work we have developed an alternative methodology that, utilizing milder laser irradiation conditions (i.e. laser fluences from 0.37 to 0.72 J/cm2), renders aluminum surfaces with a dual-scale roughness character and Sp parameter values twice or even trice the value found in reference samples. This has been possible for aluminum substrates coated with a highly transparent aluminum oxynitride capping layer. The resulting surfaces, consisting of very rough partially oxidized aluminum with negligible amounts of nitrogen species, resulted highly hydrophobic and depicted long icing delay times as required for anti-icing applications. A correlation has been found between the wetting and anti-icing behaviors, the use of a capping layer and the laser irradiation conditions. To account for this exalted roughening phenomenon, we propose that the transparent capping layer confines the laser energy within the aluminum shallow zones, delays the formation of the plasma plume and produces an enhancement in the aluminum ablation, even at relatively low laser fluences.

Icing has become a hot topic both in academia and in the industry given its implications in transport, wind turbines, photovoltaics, and telecommunications. Recently proposed de-icing solutions involving the propagation of acoustic waves (AWs) at suitable substrates may open the path for a sustainable alternative to standard de-icing or anti-icing procedures. Herein, the fundamental interactions are unraveled that contribute to the de-icing and/or hinder the icing on AW-activated substrates. The response toward icing of a reliable model system consisting of a piezoelectric plate activated by extended electrodes is characterized at a laboratory scale and in an icing wind tunnel under realistic conditions. Experiments show that surface modification with anti-icing functionalities provides a synergistic response when activated with AWs. A thoughtful analysis of the resonance frequency dependence on experimental variables such as temperature, ice formation, or wind velocity demonstrates the application of AW devices for real-time monitoring of icing processes.

Plasma-catalysis has been proposed as a potential alternative for the synthesis of ammonia. Studies in this area focus on the reaction mechanisms and the apparent synergy existing between processes occurring in the plasma phase and on the surface of the catalytic material. In the present study, we approach this problem using a parallel-plate packed-bed reactor with the gap between the electrodes filled with pellets of lead zirconate titanate (PZT), with this ferroelectric material modified with a coating layer of alumina (i.e., Al2O3/PZT) and the same alumina layer incorporating ruthenium nanoparticles (i.e., Ru-Al2O3/PZT). At ambient temperature, the electrical behavior of the ferroelectric packed-bed reactor differed for these three types of barriers, with the plasma current reaching a maximum when using Ru-Al2O3/PZT pellets. A systematic analysis of the reaction yield and energy efficiency for the ammonia synthesis reaction, at ambient temperature and at 190 °C and various electrical operating conditions, has demonstrated that the yield and the energy efficiency for the ammonia synthesis do not significantly improve when including ruthenium particles, even at temperatures at which an incipient catalytic activity could be inferred. Besides disregarding a net plasma-catalysis effect, reaction results highlight the positive role of the ferroelectric PZT as moderator of the discharge, that of Ru particles as plasma hot points, and that of the Al2O3 coating as a plasma cooling dielectric layer.

A common approach for the photoelectrochemical (PEC) splitting of water relies on the application of WO3 porous electrodes sensitized with BiVO4 acting as a visible photoanode semiconductor. In this work, we propose a new architecture of photoelectrodes consisting of supported multishell nanotubes (NTs) fabricated by a soft-template approach. These NTs are formed by a concentric layered structure of indium tin oxide (ITO), WO3, and BiVO4, together with a final thin layer of cobalt phosphate (CoPi) co-catalyst. The photoelectrode manufacturing procedure is easily implementable at a large scale and successively combines the thermal evaporation of single crystalline organic nanowires (ONWs), the magnetron sputtering deposition of ITO and WO3, and the solution dripping and electrochemical deposition of, respectively, BiVO4 and CoPi, plus the annealing in air under mild conditions. The obtained NT electrodes depict a large electrochemically active surface and outperform the efficiency of equivalent planar-layered electrodes by more than one order of magnitude. A thorough electrochemical analysis of the electrodes illuminated with blue and solar lights demonstrates that the characteristics of the WO3/BiVO4 Schottky barrier heterojunction control the NT electrode efficiency, which depended on the BiVO4 outer layer thickness and the incorporation of the CoPi electrocatalyst. These results support the high potential of the proposed soft-template methodology for the large-area fabrication of highly efficient multishell ITO/WO3/BiVO4/CoPi NT electrodes for the PEC splitting of water.

The low temperature formation of monoclinic VO2crystal domains in nanocolumnar vanadium/oxygen thin films prepared by magnetron sputtering at oblique angles is analyzed. The synthesis procedure involved the deposition of amorphous nanocolumnar VO1.9thin films at room temperature and its subsequent annealing at temperatures between 250 °C and 330 °C in an oxygen atmosphere. The thermochromic transition of these films was found at a temperature of 47 °C when the annealing temperature was 270 °C and 58 °C when the annealing temperature was 280 °C and 290 °C, presenting a clear drop of the optical transmittance in the infrared region of the spectrum. The significant downshift in the temperature window to obtain VO2in comparison with compact films and other strategies in literature is explained by the particular morphology of the nanocolumnar structures, which contains numerous defects along with open and embedded porosity.

Plasma reactions of CO2 + CH4 mixtures have been proposed as a suitable process for the dry reforming of methane. Without specific catalysts, most studies report the formation of CO and H2 as main reaction products and arise the question whether CHx radicals coming from CH4 may interact with intermediate species formed by electron impact dissociation of CO2, a critical step for the formation of high added value oxygenated compounds. We have addressed this question studying the CO2 + CH4 plasma reaction in a ferroelectric-moderated packed-bed reactor varying the reactants ratio. Analysis of the reaction products by mass spectrometry and the plasma reaction intermediates by optical emission spectroscopy suggest that few direct cross-link interactions exist between intermediate plasma species issued from CH4 or CO2. This preliminary evidence is corroborated by experiments using 13CO2 instead 12CO2 as reactant. The isotope labeling procedure has proved that plasma reaction mechanisms of CO2 and CH4 molecules proceed almost independently, with the formation of small amounts of water and the removal of carbon deposits resulting CH4 plasma decomposition as sole evidences of cross reactions. These results highlight the need of using catalysts to promote specific surface reactions for a better control of the selectivity of the process.

Materials science in the field of oral implantology is focused on the development of bioactive surfaces able to promote both osteogenic and antibacterial mechanisms. In this work, we propose an affordable and reproducible methodology for the fabrication of bioactive SAMs containing Sr/Zn phytate complexes. Phytate SAMs were fabricated by condensation reaction (pH 4) promoted by casting evaporation, and physicochemical features were studied by XPS, SEM, AFM and profilometry. In vitro biological studies performed with hObs cultures demonstrated the ability of modified surfaces for sustaining the cellular colonization and stimulating the ALP activity and the mineralization degree. Moreover, antibacterial assays performed with S. mutans cultures seeded over modified substrates corroborated the potential application of phytate-SAMs as bioactive coatings for titanium dental implants.

The development of anti-icing robust surfaces is a hot topic nowadays and particularly crucial in the aeronautics or wind energy sectors as ice accretion can compromise safety and power generation efficiency. However, the current performance of most anti-icing strategies has been proven insufficient for such demanding applications, particularly in large unprotected zones, which located downstream from thermally protected areas, may undergo secondary icing. Herein, a new testing methodology is proposed to evaluate accretion mechanisms and secondary icing phenomena through, respectively, direct impact and running-wet processes and systematically applied to anti-icing materials including commercial solutions and the latest trends in the state-of-the-art. Five categories of materials (hard, elastomeric, polymeric matrix, SLIPS and superhydrophobic) with up to fifteen formulations have been tested. This Round-Robin approach provides a deeper understanding of anti-icing mechanisms revealing the strengths and weaknesses of each material. The conclusion is that there is no single passive solution for anti-ice protection. Thus, to effectively protect a given real component, different tailored materials fitted for each particular zone of the system are required. For this selection, shape analysis of such a component and the impact characteristics of water droplets under real conditions are needed as schematically illustrated for aeronautic turbines.

Plasma reactions of CO2 + CH4 mixtures have been proposed as a suitable process for the dry reforming of methane. Without specific catalysts, most studies report the formation of CO and H2 as main reaction products and arise the question whether CHx radicals coming from CH4 may interact with intermediate species formed by electron impact dissociation of CO2, a critical step for the formation of high added value oxygenated compounds. We have addressed this question studying the CO2 + CH4 plasma reaction in a ferroelectric-moderated packedbed reactor varying the reactants ratio. Analysis of the reaction products by mass spectrometry and the plasma reaction intermediates by optical emission spectroscopy suggest that few direct cross-link interactions exist between intermediate plasma species issued from CH4 or CO2. This preliminary evidence is corroborated by experiments using 13CO2 instead 12CO2 as reactant. The isotope labeling procedure has proved that plasma reaction mechanisms of CO2 and CH4 molecules proceed almost independently, with the formation of small amounts of water and the removal of carbon deposits resulting CH4 plasma decomposition as sole evidences of cross reactions. These results highlight the need of using catalysts to promote specific surface reactions for a better control of the selectivity of the process.

Near infrared laser ablation of metals, specifically aluminum, has been systematically applied to generate surface roughness. Very high laser fluences may even lead to a so called “explosive” ablation regime where roughness becomes dramatically enhanced. In the present work we have developed an alternative methodology that, utilizing milder laser irradiation conditions (i.e. laser fluences from 0.37 to 0.72 J/cm²), renders aluminum surfaces with a dual-scale roughness character and Sp parameter values twice or even trice the value found in reference samples. This has been possible for aluminum substrates coated with a highly transparent aluminum oxynitride capping layer. The resulting surfaces, consisting of very rough partially oxidized aluminum with negligible amounts of nitrogen species, resulted highly hydrophobic and depicted long icing delay times as required for anti-icing applications. A correlation has been found between the wetting and anti-icing behaviors, the use of a capping layer and the laser irradiation conditions. To account for this exalted roughening phenomenon, we propose that the transparent capping layer confines the laser energy within the aluminum shallow zones, delays the formation of the plasma plume and produces an enhancement in the aluminum ablation, even at relatively low laser fluences.

The morphology and void connectivity of thin films grown by a magnetron sputtering deposition technique at oblique geometries were studied in this paper. A well-tested thin film growth model was employed to assess the features of these layers along with experimental data taken from the literature. A strong variation in the film morphology and pore topology was found as a function of the growth conditions, which have been linked to the different collisional transport of sputtered species in the plasma gas. Four different characteristic film morphologies were identified, such as (i) highly dense and compact, (ii) compact with large, tilted mesopores, (iii) nanocolumns separated by large mesopores, and (iv) vertically aligned sponge-like coalescent nanostructures. Attending to the topology and connectivity of the voids in the film, the nanocolumnar morphology was shown to present a high pore volume and area connected with the outside by means of mesopores, with a diameter above 2 nm, while the sponge-like nanostructure presented a high pore volume and area, as well as a dense network connectivity by means of micropores, with a diameter below 2 nm. The obtained results describe the different features of the porous network in these films and explain the different performances as gas or liquid sensors in electrochromic applications or for infiltration with nanoparticles or large molecules.

The accumulation of bacteria over implant surfaces is still the first cause of failure, and the development of antimicrobial surfaces constitutes a first line in implant research. Besides, the durability and mechanical performance of implants, in special in the dental area, are mainly determined by their osseointegration capacity into the maxillofacial bone and the appearance of infections. Consequently, implant osseointegration and infection prophylaxis remain as big challenges to attain so a huge investigation is being developed on the production of bioactive surfaces to achieve improvements in these aspects. In this work we propose the functionalization of titanium surfaces (Ti Cp) with self-assembled monolayers (SAMs) of bioactive organophosphate compounds: phytic acid (Ti-PA) and its metallic phytate derivatives bearing Sr and/or Zn (Ti-SrPhy, Ti-ZnPhy and Ti-SrPhy/ZnPhy) which exhibited tunable in vitro osteogenic, antimicrobial and antioxidant properties in a previous work. Thus, phytate compounds are chemically anchored onto Ti discs through a simple procedure consisting of a condensation reaction promoted by heat treatment. EDS and XPS spectroscopies confirm the obtaining of the modified surfaces and the topographic properties and wettability analysed by SEM, AFM, profilometry and contact angle measurements, respectively, are explored. Additionally, phytate-SAMs do not release any cytotoxic compound after 14 days and stimulate in vitro adhesion and proliferation of human osteoblast cells after 14 days of culture. The osteogenic ability of the modified surfaces evaluated by the quantification of ALP activity and matrix mineralization degree shows a significant improvement with respect to unmodified surfaces. Furthermore, the antimicrobial activity of phytate-SAMs against Streptococcus mutans cultures is evaluated. The count of viable cells and the quantification of produced biofilm are significantly reduced by all phytate-SAMs groups (p < 0.001). Cell membra