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Inspired by traditional handmade crafts, where a person improvises assemblies based on the available objects, we formally introduce the Craft Assembly Task. It is a robotic assembly task that involves building an accurate representation of a given target object using the available objects, which do not directly correspond to its parts. In this work, we focus on selecting the subset of available objects for the final craft, when the given input is an RGB image of the target in the wild. We use a mask segmentation neural network to identify visible parts, followed by retrieving labelled template meshes. These meshes undergo pose optimization to determine the most suitable template. Then, we propose to simplify the parts of the transformed template mesh to primitive shapes like cuboids or cylinders. Finally, we design a search algorithm to find correspondences in the scene based on local and global proportions. We develop baselines for comparison that consider all possible combinations, and choose the highest scoring combination for common metrics used in foreground maps and mask accuracy. Our approach achieves comparable results to the baselines for two different scenes, and we show qualitative results for an implementation in a real-world scenario., Comment: Published on IEEE RA-L

This work presents a framework for a robot with a multi-fingered hand to freely utilize daily tools, including functional parts like buttons and triggers. An approach heatmap is generated by selecting a functional finger, indicating optimal palm positions on the object's surface that enable the functional finger to contact the tool's functional part. Once the palm position is identified through the heatmap, achieving the functional grasp becomes a straightforward process where the fingers stably grasp the object with low-dimensional inputs using the eigengrasp. As our approach does not need human demonstrations, it can easily adapt to various sizes and designs, extending its applicability to different objects. In our approach, we use directional manipulability to obtain the approach heatmap. In addition, we add two kinds of energy functions, i.e., palm energy and functional energy functions, to realize the eigengrasp. Using this method, each robotic gripper can autonomously identify its optimal workspace for functional grasping, extending its applicability to non-anthropomorphic robotic hands. We show that several daily tools like spray, drill, and remotes can be efficiently used by not only an anthropomorphic Shadow hand but also a non-anthropomorphic Barrett hand., Comment: 8 pages, 7 figures

This study tasckles the problem of many-objective sequence optimization for semi-automated robotic disassembly operations. To this end, we employ a many-objective genetic algorithm (MaOGA) algorithm inspired by the Non-dominated Sorting Genetic Algorithm (NSGA)-III, along with robotic-disassembly-oriented constraints and objective functions derived from geometrical and robot simulations using 3-dimensional (3D) geometrical information stored in a 3D Computer-Aided Design (CAD) model of the target product. The MaOGA begins by generating a set of initial chromosomes based on a contact and connection graph (CCG), rather than random chromosomes, to avoid falling into a local minimum and yield repeatable convergence. The optimization imposes constraints on feasibility and stability as well as objective functions regarding difficulty, efficiency, prioritization, and allocability to generate a sequence that satisfies many preferred conditions under mandatory requirements for semi-automated robotic disassembly. The NSGA-III-inspired MaOGA also utilizes non-dominated sorting and niching with reference lines to further encourage steady and stable exploration and uniformly lower the overall evaluation values. Our sequence generation experiments for a complex product (36 parts) demonstrated that the proposed method can consistently produce feasible and stable sequences with a 100% success rate, bringing the multiple preferred conditions closer to the optimal solution required for semi-automated robotic disassembly operations.

Accurate robotic manipulation of test tubes in biology and medical industries is becoming increasingly important to address workforce shortages and improve worker safety. The detection and localization of test tubes are essential for the robots to successfully manipulate test tubes. In this paper, we present a framework to detect and estimate poses for the in-rack test tubes using color and depth data. The methodology involves the utilization of a YOLO object detector to effectively classify and localize both the test tubes and the tube racks within the provided image data. Subsequently, the pose of the tube rack is estimated through point cloud registration techniques. During the process of estimating the poses of the test tubes, we capitalize on constraints derived from the arrangement of rack slots. By employing an optimization-based algorithm, we effectively evaluate and refine the pose of the test tubes. This strategic approach ensures the robustness of pose estimation, even when confronted with noisy and incomplete point cloud data., Comment: Submit to IEEE ROBIO 2023

This paper addresses the challenge of industrial bin picking using entangled wire harnesses. Wire harnesses are essential in manufacturing but poses challenges in automation due to their complex geometries and propensity for entanglement. Our previous work tackled this issue by proposing a quasi-static pulling motion to separate the entangled wire harnesses. However, it still lacks sufficiency and generalization to various shapes and structures. In this paper, we deploy a dual-arm robot that can grasp, extract and disentangle wire harnesses from dense clutter using dynamic manipulation. The robot can swing to dynamically discard the entangled objects and regrasp to adjust the undesirable grasp pose. To improve the robustness and accuracy of the system, we leverage a closed-loop framework that uses haptic feedback to detect entanglement in real-time and flexibly adjust system parameters. Our bin picking system achieves an overall success rate of 91.2% in the real-world experiments using two different types of long wire harnesses. It demonstrates the effectiveness of our system in handling various wire harnesses for industrial bin picking., Comment: 9 pages

To safely and efficiently extract an object from the clutter, this paper presents a bimanual manipulation planner in which one hand of the robot is used to slide the target object out of the clutter while the other hand is used to support the surrounding objects to prevent the clutter from collapsing. Our method uses a neural network to predict the physical phenomena of the clutter when the target object is moved. We generate the most efficient action based on the Monte Carlo tree search.The grasping and sliding actions are planned to minimize the number of motion sequences to pick the target object. In addition, the object to be supported is determined to minimize the position change of surrounding objects. Experiments with a real bimanual robot confirmed that the robot could retrieve the target object, reducing the total number of motion sequences and improving safety., Comment: IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS 2023) (Accepted)

This paper uses a mobile manipulator with a collaborative robotic arm to manipulate objects beyond the robot's maximum payload. It proposes a single-shot probabilistic roadmap-based method to plan and optimize manipulation motion with environment support. The method uses an expanded object mesh model to examine contact and randomly explores object motion while keeping contact and securing affordable grasping force. It generates robotic motion trajectories after obtaining object motion using an optimization-based algorithm. With the proposed method's help, we can plan contact-rich manipulation without particularly analyzing an object's contact modes and their transitions. The planner and optimizer determine them automatically. We conducted experiments and analyses using simulations and real-world executions to examine the method's performance. It can successfully find manipulation motion that met contact, force, and kinematic constraints, thus allowing a mobile manipulator to move heavy objects while leveraging supporting forces from environmental obstacles. The mehtod does not need to explicitly analyze contact states and build contact transition graphs, thus providing a new view for robotic grasp-less manipulation, non-prehensile manipulation, manipulation with contact, etc.

Industrial bin picking for tangled-prone objects requires the robot to either pick up untangled objects or perform separation manipulation when the bin contains no isolated objects. The robot must be able to flexibly perform appropriate actions based on the current observation. It is challenging due to high occlusion in the clutter, elusive entanglement phenomena, and the need for skilled manipulation planning. In this paper, we propose an autonomous, effective and general approach for picking up tangled-prone objects for industrial bin picking. First, we learn PickNet - a network that maps the visual observation to pixel-wise possibilities of picking isolated objects or separating tangled objects and infers the corresponding grasp. Then, we propose two effective separation strategies: Dropping the entangled objects into a buffer bin to reduce the degree of entanglement; Pulling to separate the entangled objects in the buffer bin planned by PullNet - a network that predicts position and direction for pulling from visual input. To efficiently collect data for training PickNet and PullNet, we embrace the self-supervised learning paradigm using an algorithmic supervisor in a physics simulator. Real-world experiments show that our policy can dexterously pick up tangled-prone objects with success rates of 90%. We further demonstrate the generalization of our policy by picking a set of unseen objects. Supplementary material, code, and videos can be found at https://xinyiz0931.github.io/tangle., Comment: 8 pages, IEEE RA-L, 2023

Deep learning methods have recently exhibited impressive performance in object detection. However, such methods needed much training data to achieve high recognition accuracy, which was time-consuming and required considerable manual work like labeling images. In this paper, we automatically prepare training data using robots. Considering the low efficiency and high energy consumption in robot motion, we proposed combining robotic in-hand observation and data synthesis to enlarge the limited data set collected by the robot. We first used a robot with a depth sensor to collect images of objects held in the robot's hands and segment the object pictures. Then, we used a copy-paste method to synthesize the segmented objects with rack backgrounds. The collected and synthetic images are combined to train a deep detection neural network. We conducted experiments to compare YOLOv5x detectors trained with images collected using the proposed method and several other methods. The results showed that combined observation and synthetic images led to comparable performance to manual data preparation. They provided a good guide on optimizing data configurations and parameter settings for training detectors. The proposed method required only a single process and was a low-cost way to produce the combined data. Interested readers may find the data sets and trained models from the following GitHub repository: github.com/wrslab/tubedet

This paper presents a system integration approach for a 6-DoF (Degree of Freedom) collaborative robot to operate a pipette for liquid dispensing. Its technical development is threefold. First, we designed an end-effector for holding and triggering manual pipettes. Second, we took advantage of a collaborative robot to recognize labware poses and planned robotic motion based on the recognized poses. Third, we developed vision-based classifiers to predict and correct positioning errors and thus precisely attached pipettes to disposable tips. Through experiments and analysis, we confirmed that the developed system, especially the planning and visual recognition methods, could help secure high-precision and flexible liquid dispensing. The developed system is suitable for low-frequency, high-repetition biochemical liquid dispensing tasks. We expect it to promote the deployment of collaborative robots for laboratory automation and thus improve the experimental efficiency without significantly customizing a laboratory environment.

The Reinforcement Learning (RL) paradigm has been an essential tool for automating robotic tasks. Despite the advances in RL, it is still not widely adopted in the industry due to the need for an expensive large amount of robot interaction with its environment. Curriculum Learning (CL) has been proposed to expedite learning. However, most research works have been only evaluated in simulated environments, from video games to robotic toy tasks. This paper presents a study for accelerating robot learning of contact-rich manipulation tasks based on Curriculum Learning combined with Domain Randomization (DR). We tackle complex industrial assembly tasks with position-controlled robots, such as insertion tasks. We compare different curricula designs and sampling approaches for DR. Based on this study, we propose a method that significantly outperforms previous work, which uses DR only (No CL is used), with less than a fifth of the training time (samples). Results also show that even when training only in simulation with toy tasks, our method can learn policies that can be transferred to the real-world robot. The learned policies achieved success rates of up to 86\% on real-world complex industrial insertion tasks (with tolerances of $\pm 0.01~mm$) not seen during the training., Comment: 12 pages, 11 figures, 4 tables, in journal review. Corresponding author: Cristian C. Beltran-Hernandez

A vacuum lifter is widely used to hold and pick up large, heavy, and flat objects. Conventionally, when using a vacuum lifter, a human worker watches the state of a running vacuum lifter and adjusts the object's pose to maintain balance. In this work, we propose using a dual-arm robot to replace the human workers and develop planning and control methods for a dual-arm robot to raise a heavy plate with the help of a vacuum lifter. The methods help the robot determine its actions by considering the vacuum lifer's suction position and suction force limits. The essence of the methods is two-fold. First, we build a Manipulation State Graph (MSG) to store the weighted logical relations of various plate contact states and robot/vacuum lifter configurations, and search the graph to plan efficient and low-cost robot manipulation sequences. Second, we develop a velocity-based impedance controller to coordinate the robot and the vacuum lifter when lifting an object. With its help, a robot can follow the vacuum lifter's motion and realize compliant robot-vacuum lifter collaboration. The proposed planning and control methods are investigated using real-world experiments. The results show that a robot can effectively and flexibly work together with a vacuum lifter to manipulate large and heavy plate-like objects with the methods' support.

This paper presents a combined task and motion planner for a robot arm to carry out 3D metal wire curving tasks by collaborating with a bending machine. We assume a collaborative robot that is safe to work in a human environment but has a weak payload to bend objects with large stiffness, and developed a combined planner for the robot to use a bending machine. Our method converts a 3D curve to a bending set and generates the feasible bending sequence, machine usage, robotic grasp poses, and pick-and-place arm motion considering the combined task and motion level constraints. Compared with previous deformable linear object shaping work that relied on forces provided by robotic arms, the proposed method is suitable for the material with high stiffness. We evaluate the system using different tasks. The results show that the proposed system is flexible and robust to generate robotic motion to corporate with the designed bending machine.

Robotic pick-and-place has been researched for a long time to cope with uncertainty of novel objects and changeable environments. Past works mainly focus on learning-based methods to achieve high precision. However, they have difficulty being generalized for the limitation of specified training models. To break through this drawback of learning-based approaches, we introduce a new perspective of similarity matching between novel objects and a known database based on category-association to achieve pick-and-place tasks with high accuracy and stabilization. We calculate the category name similarity using word embedding to quantify the semantic similarity between the categories of known models and the target real-world objects. With a similar model identified by a similarity prediction function, we preplan a series of robust grasps and imitate them to plan new grasps on the real-world target object. We also propose a distance-based method to infer the in-hand posture of objects and adjust small rotations to achieve stable placements under uncertainty. Through a real-world robotic pick-and-place experiment with a dozen of in-category and out-of-category novel objects, our method achieved an average success rate of 90.6% and 75.9% respectively, validating the capacity of generalization to diverse objects., Comment: Published by the IEEE Robotics and Automation Letters

Wire harnesses are essential connecting components in manufacturing industry but are challenging to be automated in industrial tasks such as bin picking. They are long, flexible and tend to get entangled when randomly placed in a bin. This makes it difficult for the robot to grasp a single one in dense clutter. Besides, training or collecting data in simulation is challenging due to the difficulties in modeling the combination of deformable and rigid components for wire harnesses. In this work, instead of directly lifting wire harnesses, we propose to grasp and extract the target following a circle-like trajectory until it is untangled. We learn a policy from real-world data that can infer grasps and separation actions from visual observation. Our policy enables the robot to efficiently pick and separate entangled wire harnesses by maximizing success rates and reducing execution time. To evaluate our policy, we present a set of real-world experiments on picking wire harnesses. Our policy achieves an overall 84.6% success rate compared with 49.2% in baseline. We also evaluate the effectiveness of our policy under different clutter scenarios using unseen types of wire harnesses. Results suggest that our approach is feasible for handling wire harnesses in industrial bin picking., Comment: 8 pages, IEEE RA-L

This paper addresses the problem of picking up only one object at a time avoiding any entanglement in bin-picking. To cope with a difficult case where the complex-shaped objects are heavily entangled together, we propose a topology-based method that can generate non-tangle grasp positions on a single depth image. The core technique is entanglement map, which is a feature map to measure the entanglement possibilities obtained from the input image. We use the entanglement map to select probable regions containing graspable objects. The optimum grasping pose is detected from the selected regions considering the collision between robot hand and objects. Experimental results show that our analytic method provides a more comprehensive and intuitive observation of entanglement and exceeds previous learning-based work in success rates. Especially, our topology-based method does not rely on any object models or time-consuming training process, so that it can be easily adapted to more complex bin-picking scenes., Comment: 7 pages

This paper proposes a robot assembly planning method by automatically reading the graphical instruction manuals design for humans. Essentially, the method generates an Assembly Task Sequence Graph (ATSG) by recognizing a graphical instruction manual. An ATSG is a graph describing the assembly task procedure by detecting types of parts included in the instruction images, completing the missing information automatically, and correcting the detection errors automatically. To build an ATSG, the proposed method first extracts the information of the parts contained in each image of the graphical instruction manual. Then, by using the extracted part information, it estimates the proper work motions and tools for the assembly task. After that, the method builds an ATSG by considering the relationship between the previous and following images, which makes it possible to estimate the undetected parts caused by occlusion using the information of the entire image series. Finally, by collating the total number of each part with the generated ATSG, the excess or deficiency of parts are investigated, and task procedures are removed or added according to those parts. In the experiment section, we build an ATSG using the proposed method to a graphical instruction manual for a chair and demonstrate the action sequences found in the ATSG can be performed by a dual-arm robot execution. The results show the proposed method is effective and simplifies robot teaching in automatic assembly.

Deformable object manipulation (DOM) is an emerging research problem in robotics. The ability to manipulate deformable objects endows robots with higher autonomy and promises new applications in the industrial, services, and healthcare sectors. However, compared to rigid object manipulation, the manipulation of deformable objects is considerably more complex, and is still an open research problem. Addressing DOM challenges demand breakthroughs in almost all aspects of robotics, namely hardware design, sensing, (deformation) modeling, planning, and control. In this article, we review recent advances and highlight the main challenges when considering deformation in each sub-field. A particular focus of our paper lies in the discussions of these challenges and proposing future directions of research.

Pivoting gait is efficient for manipulating a big and heavy object with relatively small manipulating force, in which a robot iteratively tilts the object, rotates it around the vertex, and then puts it down to the floor. However, pivoting gait can easily fail even with a small external disturbance due to its instability in nature. To cope with this problem, we propose a controller to robustly control the object motion during the pivoting gait by introducing two gait modes, i.e., one is the double-support mode, which can manipulate a relatively light object with faster speed, and the other is the quadruple-support mode, which can manipulate a relatively heavy object with lower speed. To control the pivoting gait, a graph model predictive control is applied taking into account of these two gait modes. By adaptively switching the gait mode according to the applied external disturbance, a robot can stably perform the pivoting gait even if the external disturbance is applied to the object.

Existing methods for predicting robotic snap joint assembly cannot predict failures before their occurrence. To address this limitation, this paper proposes a method for predicting error states before the occurence of error, thereby enabling timely recovery. Robotic snap joint assembly requires precise positioning; therefore, even a slight offset between parts can lead to assembly failure. To correctly predict error states, we apply functional principal component analysis (fPCA) to 6D force/torque profiles that are terminated before the occurence of an error. The error state is identified by applying a feature vector to a decision tree, wherein the support vector machine (SVM) is employed at each node. If the estimation accuracy is low, we perform additional probing to more correctly identify the error state. Finally, after identifying the error state, a robot performs the error recovery motion based on the identified error state. Through the experimental results of assembling plastic parts with four snap joints, we show that the error states can be correctly estimated and a robot can recover from the identified error state.

Robotic assembly tasks involve complex and low-clearance insertion trajectories with varying contact forces at different stages. While the nominal motion trajectory can be easily obtained from human demonstrations through kinesthetic teaching, teleoperation, simulation, among other methods, the force profile is harder to obtain especially when a real robot is unavailable. It is difficult to obtain a realistic force profile in simulation even with physics engines. Such simulated force profiles tend to be unsuitable for the actual robotic assembly due to the reality gap and uncertainty in the assembly process. To address this problem, we present a combined learning-based framework to imitate human assembly skills through hybrid trajectory learning and force learning. The main contribution of this work is the development of a framework that combines hierarchical imitation learning, to learn the nominal motion trajectory, with a reinforcement learning-based force control scheme to learn an optimal force control policy, that can satisfy the nominal trajectory while adapting to the force requirement of the assembly task. To further improve the imitation learning part, we develop a hierarchical architecture, following the idea of goal-conditioned imitation learning, to generate the trajectory learning policy on the \textit{skill} level offline. Through experimental validations, we corroborate that the proposed learning-based framework is robust to uncertainty in the assembly task, can generate high-quality trajectories, and can find suitable force control policies, which adapt to the task's force requirements more efficiently.

This paper presents a hierarchical motion planner for planning the manipulation motion to repose long and heavy objects considering external support surfaces. The planner includes a task level layer and a motion level layer. We formulate the manipulation planning problem at the task level by considering grasp poses as nodes and object poses for edges. We consider regrasping and constrained in-hand slip (drooping) during building graphs and find mixed regrasping and drooping sequences by searching the graph. The generated sequences autonomously divide the object weight between the arm and the support surface and avoid configuration obstacles. Cartesian planning is used at the robot motion level to generate motions between adjacent critical grasp poses of the sequence found by the task level layer. Various experiments are carried out to examine the performance of the proposed planner. The results show improved capability of robot arms to manipulate long and heavy objects using the proposed planner. Our contribution is we initially develop a graph-based planning system that reasons both in-hand and regrasp manipulation motion considering external supports. On one hand, the planner integrates regrasping and drooping to realize in-hand manipulation with external support. On the other hand, it switches states by releasing and regrasping objects when the object is in stably placed. The search graphs' nodes could be retrieved from remote cloud servers that provide a large amount of pre-annotated data to implement cyber intelligence.

This paper develops a planner that plans the action sequences and motion for a dual-arm robot to lift up and flip heavy plates using crane pulley blocks. The problem is motivated by the low payload of modern collaborative robots. Instead of directly manipulating heavy plates that collaborative robots cannot afford, the paper develops a planner for collaborative robots to operate crane pulley blocks. The planner assumes a target plate is pre-attached to the crane hook. It optimizes dual-arm action sequences and plans the robot's dual-arm motion that pulls the rope of the crane pulley blocks to lift up the plate. The crane pulley blocks reduce the payload that each robotic arm needs to bear. When the plate is lifted up to a satisfying pose, the planner plans a pushing motion for one of the robot arms to tumble over the plate while considering force and moment constraints. The article presents the technical details of the planner and several experiments and analysis carried out using a dual-arm robot made by two Universal Robots UR3 arms. The influence of various parameters and optimization goals are investigated and compared in depth. The results show that the proposed planner is flexible and efficient.

This paper develops a flexible and robust robotic system for autonomous drawing on 3D surfaces. The system takes 2D drawing strokes and a 3D target surface (mesh or point clouds) as input. It maps the 2D strokes onto the 3D surface and generates a robot motion to draw the mapped strokes using visual recognition, grasp pose reasoning, and motion planning. The system is flexible compared to conventional robotic drawing systems as we do not fix drawing tools to the end of a robot arm. Instead, a robot selects drawing tools using a vision system and holds drawing tools for painting using its hand. Meanwhile, with the flexibility, the system has high robustness thanks to the following crafts: First, a high-quality mapping method is developed to minimize deformation in the strokes. Second, visual detection is used to re-estimate the drawing tool's pose before executing each drawing motion. Third, force control is employed to avoid noisy visual detection and calibration, and ensure a firm touch between the pen tip and a target surface. Fourth, error detection and recovery are implemented to deal with unexpected problems. The planning and executions are performed in a closed-loop manner until the strokes are successfully drawn. We evaluate the system and analyze the necessity of the various crafts using different real-word tasks. The results show that the proposed system is flexible and robust to generate a robot motion from picking and placing the pens to successfully drawing 3D strokes on given surfaces.

In this paper, we present a planner that plans a sequence of base positions for a mobile manipulator to efficiently and robustly collect objects stored in distinct trays. We achieve high efficiency by exploring the common areas where a mobile manipulator can grasp objects stored in multiple trays simultaneously and move the mobile manipulator to the common areas to reduce the time needed for moving the mobile base. We ensure robustness by optimizing the base position with the best clearance to positioning uncertainty so that a mobile manipulator can complete the task even if there is a certain deviation from the planned base positions. Besides, considering different styles of object placement in the tray, we analyze feasible schemes for dynamically updating the base positions based on either the remaining objects or the target objects to be picked in one round of the tasks. In the experiment part, we examine our planner on various scenarios, including different object placement: (1) Regularly placed toy objects; (2) Randomly placed industrial parts; and different schemes for online execution: (1) Apply globally static base positions; (2) Dynamically update the base positions. The experiment results demonstrate the efficiency, robustness and feasibility of the proposed method., Comment: video: https://youtu.be/JNww18l13dI. arXiv admin note: substantial text overlap with arXiv:2001.08042

In this paper, we present a planner for a master dual-arm robot to manipulate tethered tools with an assistant dual-arm robot's help. The assistant robot provides assistance to the master robot by manipulating the tool cable and avoiding collisions. The provided assistance allows the master robot to perform tool placements on the robot workspace table to regrasp the tool, which would typically fail since the tool cable tension may change the tool positions. It also allows the master robot to perform tool handovers, which would normally cause entanglements or collisions with the cable and the environment without the assistance. Simulations and real-world experiments are performed to validate the proposed planner.

Industrial robot manipulators are playing a more significant role in modern manufacturing industries. Though peg-in-hole assembly is a common industrial task which has been extensively researched, safely solving complex high precision assembly in an unstructured environment remains an open problem. Reinforcement Learning (RL) methods have been proven successful in solving manipulation tasks autonomously. However, RL is still not widely adopted on real robotic systems because working with real hardware entails additional challenges, especially when using position-controlled manipulators. The main contribution of this work is a learning-based method to solve peg-in-hole tasks with position uncertainty of the hole. We proposed the use of an off-policy model-free reinforcement learning method and bootstrap the training speed by using several transfer learning techniques (sim2real) and domain randomization. Our proposed learning framework for position-controlled robots was extensively evaluated on contact-rich insertion tasks on a variety of environments., Comment: 17 pages,12 figures, supplemental video https://youtu.be/v4fREpMk7kU

This paper develops a mechanical tool as well as its manipulation policies for 2-finger parallel robotic grippers. It primarily focuses on a mechanism that converts the gripping motion of 2-finger parallel grippers into a continuous rotation to realize tasks like fastening screws. The essential structure of the tool comprises a Scissor-Like Element (SLE) mechanism and a double-ratchet mechanism. They together convert repeated linear motion into continuous rotating motion. At the joints of the SLE mechanism, elastic elements are attached to provide resisting force for holding the tool as well as for producing torque output when a gripper releases the tool. The tool is entirely mechanical, allowing robots to use the tool without any peripherals and power supply. The paper presents the details of the tool design, optimizes its dimensions and effective stroke lengths, and studies the contacts and forces to achieve stable grasping and screwing. Besides the design, the paper develops manipulation policies for the tool. The policies include visual recognition, picking-up and manipulation, and exchanging tooltips. The developed tool produces clockwise rotation at the front end and counter-clockwise rotation at the back end. Various tooltips can be installed at both two ends. Robots may employ the developed manipulation policies to exchange the tooltips and rotating directions following the needs of specific fastening or loosening tasks. Robots can also reorient the tool using pick-and-place or handover, and move the tool to work poses using the policies. The designed tool, together with the developed manipulation policies, are analyzed and verified in several real-world applications. The tool is small, cordless, convenient, and has good robustness and adaptability.

This paper proposes an adaptive pin-array fixture. The key idea of this research is to use the shape-memorable mechanism of pin array to fix multiple different shaped parts with common pin configuration. The clamping area consists of a matrix of passively slid-able pins that conform themselves to the contour of the target object. Vertical motion of the pins enables the fixture to encase the profile of the object. The shape memorable mechanism is realized by the combination of the rubber bush and fixing mechanism of a pin. Several physical peg-in-hole tasks is conducted to verify the feasibility of the fixture., Comment: Submitted to Advanced Robotics, 2020

The paper develops a robotic manipulation system to treat the pressing needs for handling a large number of test tubes in clinical examination and replace or reduce human labor. It presents the technical details of the system, which separates and arranges test tubes in racks with the help of 3D vision and artificial intelligence (AI) reasoning/planning. The developed system only requires a person to put a rack with mixed and non-arranged tubes in front of a robot. The robot autonomously performs recognition, reasoning, planning, manipulation, etc., and returns a rack with separated and arranged tubes. The system is simple-to-use, and there are no requests for expert knowledge in robotics. We expect such a system to play an important role in helping managing public health and hope similar systems could be extended to other clinical manipulation like handling mixers and pipettes in the future.

Synergy supplies a practical approach for expressing various postures of a multi-fingered hand. However, a conventional synergy defined for reproducing grasping postures cannot perform general-purpose tasks expected for a multi-fingered hand. Locking the position of particular fingers is essential for a multi-fingered hand to manipulate an object. When using conventional synergy based control to manipulate an object, which requires locking some fingers, the coordination of joints is heavily restricted, decreasing the dexterity of the hand. We propose a functionally divided manipulation synergy (FDMS) method, which provides a synergy-based control to achieves both dimensionality reduction and in-hand manipulation. In FDMS, first, we define the function of each finger of the hand as either "manipulation" or "fixed." Then, we apply synergy control only to the fingers having the manipulation function, so that dexterous manipulations can be realized with few control inputs. The effectiveness of our proposed approach is experimentally verified., Comment: This paper is submitted to the IROS2020

Planning a motion for inserting pegs remains an open problem. The difficulty lies in both the inevitable errors in the grasps of a robotic hand and absolute precision problems in robot joint motors. This paper proposes an integral method to solve the problem. The method uses combined task and motion planning to plan the grasps and motion for a dual-arm robot to pick up the objects and move them to assembly poses. Then, it controls the dual-arm robot using a compliant strategy (a combination of linear search, spiral search, and impedance control) to finish up the insertion. The method is implemented on a dual-arm Universal Robots 3 robot. Six objects, including a connector with fifteen peg-in-hole pairs for detailed analysis and other five objects with different contours of pegs and holes for additional validation, were tested by the robot. Experimental results show reasonable force-torque signal changes and end-effector position changes. The proposed method exhibits high robustness and high fidelity in successfully conducting planned peg-in-hole tasks.

In this paper, we present a structured approach to selecting and designing a set of grippers for an assembly task. Compared to current experience-based gripper design method, our approach accelerates the design process by automatically generating a set of initial design options on gripper type and parameters according to the CAD models of assembly components. We use mesh segmentation techniques to segment the assembly components and fit the segmented parts with shape primitives, according to the predefined correspondence between primitive shape and gripper type, suitable gripper types and parameters can be selected and extracted from the fitted shape primitives. Moreover, we incorporate the assembly constraints in the further evaluation of the initially obtained gripper types and parameters. Considering the affordance of the segmented parts and the collision avoidance between the gripper and the subassemblies, applicable gripper types and parameters can be filtered from the initial options. Among the applicable gripper configurations, we further optimize number of grippers for performing the assembly task, by exploring the gripper that is able to handle multiple assembly components during the assembly. Finally, the feasibility of the designed grippers is experimentally verified by assembling a part of an industrial product.

We propose a versatile robotic system for kitting and assembly tasks which uses no jigs or commercial tool changers. Instead of specialized end effectors, it uses its two-finger grippers to grasp and hold tools to perform subtasks such as screwing and suctioning. A third gripper is used as a precision picking and centering tool, and uses in-built passive compliance to compensate for small position errors and uncertainty. A novel grasp point detection for bin picking is described for the kitting task, using a single depth map. Using the proposed system we competed in the Assembly Challenge of the Industrial Robotics Category of the World Robot Challenge at the World Robot Summit 2018, obtaining 4th place and the SICE award for lean design and versatile tool use. We show the effectiveness of our approach through experiments performed during the competition.

This paper presents a planner that can automatically find an optimal assembly sequence for a dual-arm robot to assemble the soma blocks. The planner uses the mesh model of objects and the final state of the assembly to generate all possible assembly sequence and evaluate the optimal assembly sequence by considering the stability, graspability, assemblability, as well as the need for a second arm. Especially, the need for a second arm is considered when supports from worktables and other workpieces are not enough to produce a stable assembly. The planner will refer to an assisting grasp to additionally hold and support the unstable components so that the robot can further assemble new workpieces and finally reach a stable state. The output of the planner is the optimal assembly orders, candidate grasps, assembly directions, and the assisting grasps if any. The output of the planner can be used to guide a dual-arm robot to perform the assembly task. The planner is verified in both simulations and real-world executions.

Reinforcement Learning (RL) methods have been proven successful in solving manipulation tasks autonomously. However, RL is still not widely adopted on real robotic systems because working with real hardware entails additional challenges, especially when using rigid position-controlled manipulators. These challenges include the need for a robust controller to avoid undesired behavior, that risk damaging the robot and its environment, and constant supervision from a human operator. The main contributions of this work are, first, we proposed a learning-based force control framework combining RL techniques with traditional force control. Within said control scheme, we implemented two different conventional approaches to achieve force control with position-controlled robots; one is a modified parallel position/force control, and the other is an admittance control. Secondly, we empirically study both control schemes when used as the action space of the RL agent. Thirdly, we developed a fail-safe mechanism for safely training an RL agent on manipulation tasks using a real rigid robot manipulator. The proposed methods are validated on simulation and a real robot, an UR3 e-series robotic arm., Comment: 8 pages, 9 figures, version accepted for IROS RA-L 2020, for associated video file, see https://youtu.be/4wdIhQxD6cA

In this paper, we address efficiently and robustly collecting objects stored in different trays using a mobile manipulator. A resolution complete method, based on precomputed reachability database, is proposed to explore collision-free inverse kinematics (IK) solutions and then a resolution complete set of feasible base positions can be determined. This method approximates a set of representative IK solutions that are especially helpful when solving IK and checking collision are treated separately. For real world applications, we take into account the base positioning uncertainty and plan a sequence of base positions that reduce the number of necessary base movements for collecting the target objects, the base sequence is robust in that the mobile manipulator is able to complete the part-supply task even there is certain deviation from the planned base positions. Our experiments demonstrate both the efficiency compared to regular base sequence and the feasibility in real world applications., Comment: To appear in ICRA 2020, check out https://www.youtube.com/watch?v=rEgFJe4m0q4&t=15s for the video demonstration

Complex and skillful motions in actual assembly process are challenging for the robot to generate with existing motion planning approaches, because some key poses during the human assembly can be too skillful for the robot to realize automatically. In order to deal with this problem, this paper develops a motion planning method using skillful motions from demonstration, which can be applied to complete robotic assembly process including complex and skillful motions. In order to demonstrate conveniently without redundant third-party devices, we attach augmented reality (AR) markers to the manipulated object to track and capture poses of the object during the human assembly process, which are employed as key poses to execute motion planning by the planner. Derivative of every key pose serves as criterion to determine the priority of use of key poses in order to accelerate the motion planning. The effectiveness of the presented method is verified through some numerical examples and actual robot experiments., Comment: 7 pages, 12 figures, 1 table, Humanoids 2019 conference accepted paper. Video can be found here: https://www.youtube.com/watch?v=hQxP-YVKMwc

This paper develops a robotic manipulation planner for human-robot collaborative assembly. Unlike previous methods which study an independent and fully AI-equipped autonomous system, this paper explores the subtask distribution between a robot and a human and studies a human-in-the-loop robotic system for collaborative assembly. The system distributes the subtasks of an assembly to robots and humans by exploiting their advantages and avoiding their disadvantages. The robot in the system will work on pick-and-place tasks and provide workpieces to humans. The human collaborator will work on fine operations like aligning, fixing, screwing, etc. A constraint based incremental manipulation planning method is proposed to generate the motion for the robots. The performance of the proposed system is demonstrated by asking a human and the dual-arm robot to collaboratively assemble a cabinet. The results showed that the proposed system and planner are effective, efficient, and can assist humans in finishing the assembly task comfortably.

In this paper, we present a planner for manipulating tethered tools using dual-armed robots. The planner generates robot motion sequences to maneuver a tool and its cable while avoiding robot-cable entanglements. Firstly, the planner generates an Object Manipulation Motion Sequence (OMMS) to handle the tool and place it in desired poses. Secondly, the planner examines the tool movement associated with the OMMS and computes candidate positions for a cable slider, to maneuver the tool cable and avoid collisions. Finally, the planner determines the optimal slider positions to avoid entanglements and generates a Cable Manipulation Motion Sequence (CMMS) to place the slider in these positions. The robot executes both the OMMS and CMMS to handle the tool and its cable to avoid entanglements and excess cable bending. Simulations and real-world experiments help validate the proposed method.

This paper proposes a combined task and motion planner for a dual-arm robot to use a suction cup tool. The planner consists of three sub-planners -- A suction pose sub-planner and two regrasp and motion sub-planners. The suction pose sub-planner finds all the available poses for a suction cup tool to suck on the object, using the models of the tool and the object. The regrasp and motion sub-planner builds the regrasp graph that represents all possible grasp sequences to reorient and move the suction cup tool from an initial pose to a goal pose. Two regrasp graphs are used to plan for a single suction cup and the complex of the suction cup and an object respectively. The output of the proposed planner is a sequence of robot motion that uses a suction cup tool to manipulate objects following human instructions. The planner is examined and analyzed by both simulation experiments and real-world executions using several real-world tasks. The results show that the planner is efficient, robust, and can generate sequential transit and transfer robot motion to finish complicated combined task and motion planning tasks in a few seconds.

This paper develops model-based grasp planning algorithms for assembly tasks. It focuses on industrial end-effectors like grippers and suction cups, and plans grasp configurations considering CAD models of target objects. The developed algorithms are able to stably plan a large number of high-quality grasps, with high precision and little dependency on the quality of CAD models. The undergoing core technique is superimposed segmentation, which pre-processes a mesh model by peeling it into facets. The algorithms use superimposed segments to locate contact points and parallel facets, and synthesize grasp poses for popular industrial end-effectors. Several tunable parameters were prepared to adapt the algorithms to meet various requirements. The experimental section demonstrates the advantages of the algorithms by analyzing the cost and stability of the algorithms, the precision of the planned grasps, and the tunable parameters with both simulations and real-world experiments. Also, some examples of robotic assembly systems using the proposed algorithms are presented to demonstrate the efficacy.

Planning dual-arm assembly of more than three objects is a challenging Task and Motion Planning (TAMP) problem. The assembly planner shall consider not only the pose constraints of objects and robots, but also the gravitational constraints that may break the finished part. This paper proposes a planner to plan the dual-arm assembly of more than three objects. It automatically generates the grasp configurations and assembly poses, and simultaneously searches and backtracks the grasp space and assembly space to accelerate the motion planning of robot arms. Meanwhile, the proposed method considers gravitational constraints during robot motion planning to avoid breaking the finished part. In the experiments and analysis section, the time cost of each process and the influence of different parameters used in the proposed planner are compared and analyzed. The optimal values are used to perform real-world executions of various robotic assembly tasks. The planner is proved to be robust and efficient through the experiments.

This paper uses robots to assemble pegs into holes on surfaces with different colors and textures. It especially targets at the problem of peg-in-hole assembly with initial position uncertainty. Two in-hand cameras and a force-torque sensor are used to account for the position uncertainty. A program sequence comprising learning-based visual servoing, spiral search, and impedance control is implemented to perform the peg-in-hole task with feedback from the above sensors. Contributions are mainly made in the learning-based visual servoing of the sequence, where a deep neural network is trained with various sets of synthetic data generated using the concept of domain randomization to predict where a hole is. In the experiments and analysis section, the network is analyzed and compared, and a real-world robotic system to insert pegs to holes using the proposed method is implemented. The results show that the implemented peg-in-hole assembly system can perform successful peg-in-hole insertions on surfaces with various colors and textures. It can generally speed up the entire peg-in-hole process.

This work designs a mechanical tool for robots with 2-finger parallel grippers, which extends the function of the robotic gripper without additional requirements on tool exchangers or other actuators. The fundamental kinematic structure of the mechanical tool is two symmetric parallelograms which transmit the motion of the robotic gripper to the mechanical tool. Four torsion springs are attached to the four inner joints of the two parallelograms to open the tool as the robotic gripper releases. The forces and transmission are analyzed in detail to make sure the tool reacts well with respect to the gripping forces and the spring stiffness. Also, based on the kinematic structure, variety tooltips were designed for the mechanical tool to perform various tasks. The kinematic structure can be a platform to apply various skillful gripper designs. The designed tool could be treated as a normal object and be picked up and used by automatically planned grasps. A robot may locate the tool through the AR markers attached to the tool body, grasp the tool by selecting an automatically planned grasp, and move the tool from any arbitrary pose to a specific pose to grip objects. The robot may also determine the optimal grasps and usage according to the requirements of given tasks.