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Purpose: This in vitro study compared the trueness of removable partial denture cobalt‐chromium (Co‐Cr) frameworks fabricated by 3D‐printed pattern casting and those fabricated by selective laser sintering (SLS) with different palate vault depths. Materials and methods: A partially edentulous Kennedy class II mod.1 maxillary model with a deep palatal vault was used, which was modified and duplicated to produce another model with medium palatal vault depth. After model scanning, the partial denture framework was designed using CAD software to fabricate 20 removable partial denture (RPD) frameworks. For each model, two types of frameworks were fabricated. For the 1st type, the 3D‐printed resin patterns were formed using a 3D printer, and then casting was performed (AM‐cast framework). For the 2nd type, a direct metal laser sintering machine was used for the RPD frameworks fabrication (SLS framework). 3D scanning of fabricated frameworks was performed, and the standard tessellation language (STL) file was superimposed over the STL file from the original design, and the average deviation was recorded. Data were statistically analyzed. Results: Two‐way ANOVA test was used, followed by the least significant difference (LSD) for pair‐wise comparisons to estimate any significant differences between groups. The RPD frameworks with high palatal vault depth represent larger discrepancies mean value than that with the medium palatal vault depth with a highly significant statistical difference. SLS shows less deviation than AM‐cast CO‐Cr frameworks with highly significant statistical differences whatever palatal vault depth. Conclusion: RPD metal frameworks fabricated with SLS have better accuracy compared to those fabricated by AM‐cast, regardless of the depth of the palatal vault. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this in vitro study was to evaluate the trueness of removable partial denture clasps fabricated with titanium (Ti) through the selective laser melting (SLM) technique compared to cobalt-chromium alloys (CoCr)., Materials and Methods: A virtual Aker clasp was designed on a scanned tooth, and SLM printers were used to print 20 claps using cobalt chromium (n = 10) and titanium alloy (n = 10). The deviation between the printed clasps and reference design was measured using the surface matching software (Geomagic control x) at rest, retentive tip, reciprocal tip, retentive shoulder, and reciprocal shoulder. An Independent t-test was used to determine the influence of 3D-printed material on the trueness (a = 0.05)., Results: The gap distance in mm between the reference design and printed in titanium showed an average of 0.0001 ±0.0544, 0.0256 ±0.1309, 0.0230 ±0.1028, 0.0701 ±0.1234, and 0.0013 ±0.0735 mm in rest, reciprocal arm tip, retentive arm tip, retentive arm shoulder, and reciprocal arm shoulder, respectively. The gap distance in mm between the reference design and printed clasps in CoCr alloy showed an average of 0.0316 ±0.0692, 0.2783 ±0.1678, 0.1446 ±0.1528, 0.0315 ±0.0906, and 0.0419 ±0.1088 mm in rest, reciprocal arm tip, retentive arm tip, retentive arm shoulder, and reciprocal arm shoulder, respectively. The difference between titanium and CoCr alloys at each observation site was significant., Conclusion: Clasps fabricated from titanium with SLM printing have the least deviation and better trueness compared to those fabricated from cobalt chromium., (© 2024 by the American College of Prosthodontists.)