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The growing demand for wood-based panels for buildings and furniture and the increasing worldwide concern for reducing the pressure on forest resources require alternatives to wood raw materials. The agricultural industry not only can provide raw materials from non-wood plants but also numerous residues and side streams. This review supplies an overview of the availability, chemical composition, and fiber characteristics of non-wood lignocellulosic materials and agricultural residues, i.e., grow care residues, harvest residues, and process residues, and their relevance for use in wood panel manufacturing. During the crop harvest, there are millions of tons of residues in the form of stalks, among other things. Usually, these are only available seasonally without using storage capacity. Process residues, on the other hand, can be taken from ongoing production and processed further. Fiber characteristics and chemical composition affect the panel properties. Alternatives to wood with long fibers and high cellulose content offer sufficient mechanical strength in different panel types. In general, the addition of wood substitutes up to approximately 30% provides panels with the required strength properties. However, other parameters must be considered, such as pressing temperature, adhesive type, press levels, and pretreatments of the raw material. The search for new raw materials for wood panels should focus on availability throughout the year, the corresponding chemical requirements and market competition. Panel type and production process can be adapted to different raw materials to fit niche products.

This study investigated the mechanical properties and microstructural characteristics of fiberboard composite produced by naturally-bonded Malaysian bamboo fiber (Bambusa vulgaris). The components that obtained through soda pulping of bamboo culms such as fiber and black liquor, were used for the preparation of high-density fibreboard composite at two target densities of 850 and 950 kg/m3. The bamboo fiberboard composite (BFC) were then produced at 200°C and two pressing parameters of 125 and 175 s/mm. The mechanical properties, e.g., flexural strength and internal bonding (IB) of BFC samples were evaluated according to BS EN 310: 1993 and BS EN 319: 1993, respectively. It was found that the mechanical performance of the composite with 850 kg/m3 density was significantly higher than 950 kg/m3 ones, especially for the samples with 125 s/mm pressing parameter. Microstructure characteristic of the BFC samples illustrated that the fiber linkages were cracked in the composites with higher density, e.g., the composite with the density of 950 kg/m3 and also black liquor were slightly degraded at longer pressing time, which led to the reduction in mechanical properties, especially in IB strength.

Polyurethane (PU) adhesives were prepared with bio-polyols obtained via acid-catalyzedpolyhydric alcohol liquefaction of wood sawdust and polymeric diphenylmethane diisocyanate(pMDI). Two polyols, i.e., crude and purified liquefied wood (CLW and PLW), were obtained fromthe liquefaction process with a high yield of 99.7%. PU adhesives, namely CLWPU and PLWPU,were then prepared by reaction of CLW or PLW with pMDI at various isocyanate to hydroxyl group(NCO:OH) molar ratios of 0.5:1, 1:1, 1.5:1, and 2:1. The chemical structure and thermal behavior of thebio-polyols and the cured PU adhesives were analyzed by Fourier transform infrared spectroscopy(FTIR) and thermogravimetric analysis (TGA). Performance of the adhesives was evaluated by singlelap joint shear tests according to EN 302-1:2003, and by adhesive penetration. The highest shearstrength was found at the NCO:OH molar ratio of 1.5:1 as 4.82 ± 1.01 N/mm2 and 4.80 ± 0.49 N/mm2 for CLWPU and PLWPU, respectively. The chemical structure and thermal properties of the cured CLWPU and PLWPU adhesives were considerably influenced by the NCO:OH molar ratio. Södra Stiftelse: Bio-based polyurethane adhesives for cross-laminated timber (CLT) Formas project 942-2016-2, 2017-21

The degradation states of archaeological white elm, with an age estimation of ~350 years, and poplar, with an age approximation of ~1000–1200 years, were studied by means of different chemical and microscopy analyses. Recently cut samples from the respective species were used for comparison reasons. The chemical composition analysis of the archaeological samples showed significantly low holocellulose values, while the lignin, extractive, and ash contents were considerably high, as compared with the recently cut samples. The Fourier-transform infrared (FTIR) spectroscopy also confirmed the changes in the chemical structure of the archaeological elm and poplar samples. The light and scanning electron microscopies illustrated that the erosion bacteria were the main degrading agent in both archaeological elm and poplar, although the hyphae of rot fungi were detected inside the vessel elements of the archaeological poplar sample.

The present study aims at characterization of freshly-cut and archaeological European white elm and poplar. The archaeological elm sample was buried at a depth of 8&ndash, 10 m inside of soil with age approximation of ~1800&ndash, 2000 years old, and the archaeological poplar sample was a part of a boat in a freshwater lake or river with age estimation of ~1000&ndash, 1200 years. Alteration in the chemical structure of the elm and poplar samples due to the ageing process were confirmed by X-ray photoelectron spectroscopy (XPS). Both archaeological wood (AW) samples illustrated considerably lower cellulose crystallinity than the fresh samples as determined by X-ray diffraction. The sorption behavior of AW and fresh wood (FW) samples were evaluated by means of dynamic vapor sorption (DVS) analysis. Results exhibited a higher equilibrium moisture content (EMC) and sorption hysteresis values in archaeological elm and poplar as compared with the fresh samples. Higher hydrophilicity of the AW samples than the FW ones is attributed to their higher amorphous structure. The extensive degradation of AW samples were also confirmed by scanning electron microscopy (SEM) micrographs.

This study investigates the effect of renewable formulations based on tall oil bio-refinery products on the water vapor sorption and interfiber strength of cellulosic fibers as well as on the properties of high-density fiberboard (HDF) panels. The results obtained for HDF prepared using renewable formulations were compared to the results for HDF obtained using conventional synthetic paraffin wax (hydrowax), which is the hydrophobic agent currently utilized by the industry. Four tall oil distillation products (TODPs) with different levels of fatty and rosin acids were used for preparing the hydrophobic formulations with furfuryl alcohol as an organic solvent. According to determinations with an automated vapor sorption apparatus, the formulations had a similar effect with hydrowax on the sorption behavior of natural fibers. Unlike to hydrowax treatment, the ultimate tensile strength of cellulosic paper-sheets treated with the formulations remained unchanged or significantly increased. At the standard addition load of 1% (wt/wt dry fibers) of the formulations, HDF panels showed comparable and only in one case, e.g., TODP3-based formulation, slightly higher thickness swelling (24 h) than those with hydrowax. The best performing formulation (TODP2-based) in terms of tensile strength of paper sheets did not significantly change the mechanical properties of HDF panels in both standard climate and high humid conditions. Promising results at the standard and humid climate conditions were obtained for HDF panels manufactured with higher TODP2-based formulation amounts (3&ndash, 5%) and reduced melamine-urea-formaldehyde resin content (10&ndash, 12% instead of 14%, wt dry resin/wt dry fibers).

Tightening formaldehyde emission limits and the need for more sustainable materials have boosted research towards alternatives to urea-formaldehyde adhesives for wood-based panels. Lignin residues from biorefineries consist of a growing raw material source but lack reactivity. Two crosslinkers were tested for ammonium lignosulfonate (ALS)&mdash, bio-based furfuryl alcohol (FOH) and synthetic polymeric 4,4&prime, diphenylmethane diisocyanate (pMDI). The addition of mimosa tannin to ALS before crosslinking was also evaluated. The derived ALS adhesives were used for gluing 2-layered veneer samples and particleboards. Differential Scanning Calorimetry showed a reduction of curing temperature and heat for the samples with crosslinkers. Light microscopy showed that the FOH crosslinked samples had thicker bondlines and higher penetration, which occurred mainly through vessels. Tensile shear strength values of 2-layered veneer samples glued with crosslinked ALS adhesives were at the same level as the melamine reinforced urea-formaldehyde (UmF) reference. For particleboards, the FOH crosslinked samples showed a significant decrease in mechanical properties (internal bond (IB), modulus of elasticity (MOE), modulus of rupture (MOR)) and thickness swelling. For pMDI crosslinked samples, these properties increased compared to the UmF. Although the FOH crosslinked ALS samples can be classified as non-added-formaldehyde adhesives, their emissions were higher than what can be expected to be sourced from the particles.

Wheat starch polymer was modified through the unequal reactivity of isocyanate groups in isophorone diisocyanate (IPDI) monomer. Fourier transform infrared spectroscopy (FTIR) and 13C nuclear magnetic resonance (13C NMR) confirmed the presence of both urethane and isocyanate functionalities in the modified polymer. Thermal stability and water vapor sorption properties of the modified polymer were evaluated by means of thermogravimetric analysis (TGA) and auto-dynamic vapor sorption (AVS) method, respectively. The results indicated that the modified starch polymer showed a better thermal stability (e.g. higher temperature at maximum weight loss) compared to the unmodified one. Water vapor sorption of starch polymer was considerably reduced after modification with IPDI monomer. Lantmännen project