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The production waste involvement in processing and recycling—one of the urgent tasks in the development of environmentally oriented and resource-saving technologies. In this work, two types of silicate-containing materials of plant (silicon dioxide from rice husk) and technogenic (calcium hydrosilicate) origin are studied as sorbents for removal of heterotrophic bacteria from water and as fillers for eco-friendly marine antifouling coatings. Characterizations (morphology, chemical composition, specific surface area, zeta-potential), bacterial adsorption performance and prepared samples efficiency in antifouling coating were investigated. The results showed that the sample of calcium hydrosilicate obtained from technogenic raw materials has a macroporous needle-like structure and characterized by high removal efficiency to Escherichia coli and Bacillus subtilis in 0,05 M NaCl. Sample of biogenic silicon dioxide characterized by globular micromorphology with high value of specific surface area. Incorporation of inorganic filler particles of biogenic and technogenic samples in the coating enhanced the paint hardness. Improved antifouling performance was shown for coatings with SiO2 from rice husk coupled with bacterial antifouling extract during 9 months of field test.

The plasma electrolytic oxidation (PEO) process was used to form an oxide layer on an Al5754 aluminum alloy for subsequent application of organic coating. The effect of the oxidation time on the morphology and anticorrosion properties of PEO-coatings was investigated. The oxide layer possess low apparent porosity and provides high adhesion to the paint. The resulting composite coating (CC) is characterized by high barrier properties in chloride solution.

Plasma electrolytic oxidation (PEO) was used to form a protective layer on 5754 and 2024 aluminum alloys to improve the corrosion properties of the processed materials. The protective performances of the obtained coatings were studied by a combination of electrochemical methods and salt spray test. The absence of pitting corrosion after a 7-day test for the entire series of PEO-layers on aluminum alloys 5754 and 2024 was confirmed by scanning electron microscopy (SEM). Also, microcracks were detected only in the SEM-image for the most porous and thin PEO-coating formed on aluminum alloy 2024 at duty cycle = 0.06 and 30 min.

The paper presents the results of a study of the protective properties of composite coatings obtained on AMg3 aluminum alloy by plasma electrolytic oxidation (PEO) and subsequent modification of formed oxide layer with superdispersed polytetrafluoroethylene (SPTFE) from a suspension based on isopropyl alcohol. The incorporation of fluoropolymer decreased the porosity of base PEO-coating more than one order of magnitude. Formed composite layers increased wearproof of the samples by more than two orders of magnitude in comparison with PEO-coating. Additionally, polymer-containing coatings has higher adhesion compared to substrate. Formed composite layers possess superhydrophobic properties: contact angle attains 155°.

This paper presents the results of an evaluation of anti-icing properties of samples obtained by plasma electrolytic oxidation (PEO) with a subsequent application of superdispersed polytetrafluoroethylene (SPTFE) and polyvinylidenefluoride (PVDF). A combined treatment of the samples with SPTFE and PVDF is also presented. It is revealed that impregnation of a PEO layer with fluoropolymer materials leads to a significant increase in surface relief uniformity. Combined PVDF–SPFTE layers with a ratio of PVDF to SPTFE of 1:4 reveal the best electrochemical characteristics, hydrophobicity and icephobic properties among all of the studied samples. It is shown that the decrease in corrosion current density Ic for PVDF–SPFTE coatings is higher by more than five orders of magnitude in comparison with uncoated aluminum alloy. The contact angle for PVDF–SPFTE coatings attain 160.5°, which allows us to classify the coating as superhydrophobic with promising anti-icing performance. A treatment of a PEO layer with PVDF–SPFTE leads to a decrease in ice adhesion strength by 22.1 times compared to an untreated PEO coating.

Electrochemical behaviour of MA8 magnesium alloy in minimum essential medium (MEM) and 0.83 wt. % NaCl solution is compared using SVET, local pH measurements and hydrogen evolution tests. Corrosion products formed on the alloy surfaces are characterized using XRD and SEM-EDX analysis. Potential by-products of cells and bacteria activities increase the sample activity in MEM at the initial stage of material immersion. Hydrogen evolution rate is higher for samples in NaCl solution in comparison with MEM. Formation of partially protective magnesium-substituted hydroxyapatite stabilizes the local pH of MEM below 9.0 and does not allow to increase the pH during corrosion.

Plasma electrolytic oxidation (PEO) of 5754 aluminum alloy in a tartrate electrolyte was carried out to form a base layer. Composite fluoropolymer coatings were obtained on the base layers in two ways allowing the formation of two different types of morphological structure: a continuous polymer film and a multimodal islet relief. The resulted coatings exhibit substantially different wettability along with high level of barrier properties.

Plasma electrolytic oxidation (PEO) of aluminum alloy 5754 was carried out in a multicomponent electrolyte variating the concentration of sodium silicate. The research has allowed to establish the characteristic features of the plasma electrolytic oxidation process, and also morphological structure of the formed oxide layers. It is established that the applied electrolytic systems can significantly increase the thickness of the formed layers (up to 152 μm), and control their porosity, bringing it up to 30 %.

The paper presents results of the study aimed at assessing the effect of duty cycle (D) during plasma electrolytic oxidation (PEO) on morphology, composition, and protective properties of the coatings produced on 5754 aluminum alloy in a mixed electrolyte. It is shown that increasing the duty cycle of a microsecond current pulses leads to a decrease of porosity and an increase of thickness of the PEO-layers, which are composed of γ-Al2O3, β-Al2O3, AlPO4, and Al2Mo3C. This improved the barrier properties and microhardness of the coating. The Young's modulus increased with an increase of the quantity of electricity due to the changes of morphological and chemical structure of the coatings. The PEO-coatings produced at a higher duty cycle and longer oxidation time are more wearproof as compared to ones formed at a shorter oxidation time and lower D values. The obtained data allowed confirming the hypothesis on phase formation mechanism.

Comparative corrosion tests are performed of doped stainless steels: conventional stainless steel 12Kh18N10T and new high-tension austenitic steel 05Kh22AG15N8M2F with 0.47 wt % N with its flow limit being 2.5 times higher than that of the 12Kh18N10T steel. The resistance of steels to electrochemical corrosion in 3% NaCl solution is studied and field marine and atmospheric corrosion tests are performed. It is shown that the 05Kh22AG15N8M2F steel is characterized by higher corrosion stability than the 12Kh18N10T steel in both laboratory and field tests.

Morphology, composition, and barrier properties of superhydrophobic (SHP) coatings on the surface of AMg3 aluminum alloy pretreated by plasma electrolytic oxidation (PEO) have been investigated. Results of the study of hydrophobic layers on aluminum alloy, which underwent plasma electrolytic oxidation (PEO) and additional treatment under UV-radiation in the presence of ozone plasma with subsequent deposition of the hydrophobic agent (methoxy-{3-[(2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluoroctyl)oxy]propyl}-silane solution in decane), have been described. Coatings formed by deposition of dispersion of the hydrophobic agent containing SiO 2 nanoparticles on the surface of the PEO-layer are characterized by high contact angles and inhibitive properties. The formed composite layers were found to be characterized with hydrophobicity (contact angle higher than 157°) and high barrier properties (the impedance modulus, | Z | f = 0.01 Hz , ranges from 9.2 × 10 9 to 1.1 × 10 11 Ω cm 2 depending on the treatment procedure).

The paper studies microstructure, chemical composition and corrosion activity of the tungsten inert gas welded joint of the Al-Mg-Sc alloy. An intensive corrosion attack of the heat affected zone (HAZ) was found due to precipitation of secondary phases at recrystallized grain boundaries. The ccorrosion process initiated along the boundary of α-Al grains, where a high concentration of anodic (Mg2Si and Mg2Al3) and cathodic phases ((MnFe)Al6) was observed. Increased temperatures during welding led to coalescence of the anodic phases in HAZ. Additionally, HAZ was found to be enriched with hard intermetallic compounds (Mg2Si and (MnFe)Al6). This area had a higher microhardness (930 MPa) compared to base metal (BM, 895 MPa) and fusion zone (FZ, 810 MPa). The volume fraction of secondary phases was 26% in BM, 28% in FZ and 38% in HAZ. The average grain size increased in the following order: (9 ± 3) µm (BM) &lt, (16 ± 3) µm (HAZ) &lt, (21 ± 5) µm (FZ). A plasma electrolytic oxidation (PEO) coating of aluminum-based material was applied to protect the weld from oxidation. The PEO-coating provided a high corrosion protection in the aggressive Cl−-containing environment.

This paper presents a study aimed at assessing the effect of polarizing signal duty cycle D in the plasma electrolytic oxidation (PEO) process on the composition, morphology, and protective properties of coatings produced on AMg3 aluminum alloy in a tartrate-containing electrolyte. It is shown that increasing the duty cycle of a short-pulse (τ = 5 μs) polarizing signal leads to a decrease in the porosity of the growing PEO layers. This, in turn, improves the protective properties and surface strength of the alloy. The pulse duty cycle influences the chemical composition and thickness of the growing oxide coatings.

The high electrochemical activity of the aircraft 1579 aluminium alloy with a welded joint and the necessity of the coating formation to protect this material against corrosion as well as to increase the stability of the weld interface in the corrosive medium has been previously established. In this work, two suggested methods of protective coating formation based on plasma electrolytic oxidation (PEO) in tartrate-fluoride electrolyte significantly increased the protective properties of the welded joint area of the 1579 Al alloy. The electrochemical properties of the formed surface layers have been investigated using SVET (scanning vibrating electrode technique) and SIET (scanning ion-selective electrode technique), EIS (electrochemical impedance spectroscopy), OCP (open circuit potential), and PDP (potentiodynamic polarization) in 0.5 M NaCl. The less expressed character of the local electrochemical processes on the welded 1579 Al alloy with the composite coating in comparison with the base PEO-layer has been established. Polymer-containing coatings obtained using superdispersed polytetrafluoroethylene (SPTFE) treatment are characterized by the best possible protective properties and prevent the material from corrosion destruction. Single SPTFE treatment enables one to increase PEO-layer protection by 5.5 times. The results of this study indicate that SVET and SIET are promising to characterize and to compare corrosion behaviour of coated and uncoated samples with a welded joint in chloride-containing media.

This work consists of two parts. In the first part, the kinetics and mechanism of corrosion on the surface of the welded joint area of the aircraft 1579 aluminium alloy have been studied using SVET (scanning vibrating electrode technique) and SIET (scanning ion-selective electrode technique) in 0.5 M NaCl. The results have revealed the corrosion process development within the weld interface due to the presence of microdefects in the morphological structure. Features of the 1579 Al alloy corrosion have also been investigated through immersion experiments, quantitative analysis of dissolved alloying elements by means of atomic absorption spectroscopy, and corrosion products characterization using XRD (X-ray diffraction) analysis. The presence of Mg as an alloying element in the 1579 Al alloy sufficiently increases the bulk pH values as a result of the intensive dissolution of Mg. These factors accelerate the corrosion activity of the studied material in the 0.5 M NaCl solution. Corrosion evolution analysis of the 1579 Al alloy sample showed the importance of the coating formation to protect this alloy against corrosion and to increase the stability of this system in the corrosive media.

The developed methods of formation and results of the study of the hydrophobic layers on aluminum alloy, previously subjected to plasma electrolytic oxidation (PEO), boiling in bidistilled water, and additional treatment (either in ethanol solution or under UV-radiation in the presence of ozone plasma) with subsequent deposition of the hydrophobic agent (methoxy-{3-[(2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluoroctyl) oxy] propyl}-silane solution in decane) have been described. It was found, that the formed composite layers possess hydrophobicity (contact angle higher 155o) and high anticorrosion properties (the impedance modulus (|Z|f = 0.01 Hz) ranges from 1.5·108 to 1.7·108 Оhm·cm2 depending on treatment procedure).

The paper presents the results of the study of electrochemical and mechanical properties of PVDF/PEO-coatings formed on magnesium alloy MA8 by plasma electrolytic oxidation (PEO) and subsequent application of polyvinylidene fluoride (PVDF) on the PEO-layer. The oxide coatings were formed using a 300 Hz bipolar signal with duty cycle (D) 0.50. The analysis of electrochemical data has showed a decrease of corrosion currents by 3 orders of magnitude (down to 6.0·10-9 А·сm-2) and an increase of the polarization resistance by 3 orders of magnitude (up to 5.3·106 Оhm·сm2) for the coatings formed by triple dipping (x3) of the PEO-layers into PVDF solution. Evaluation of the tribological properties of the (x3) PVDF/PEO-coatings has showed a significant increase of the wear resistance (the number of abrasion cycles resulting in complete destruction of the coating increased in 25 times) as compared to the base PEO-layer.

The developed methods of formation and results of the study of the hydrophobic layers on aluminum alloy, previously subjected to plasma electrolytic oxidation (PEO) and additional treatment (either in ethanol solution or under UV-radiation in the presence of ozone plasma) with subsequent deposition of the hydrophobic agent (methoxy-{3-[(2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluoroctyl) oxy] propyl}-silane solution in decane) have been described. It was found, that the formed composite layers possess a hydrophobicity (contact angle higher 157o) and high anticorrosion properties (the impedance modulus, |Z|f=0.01Hz, ranges from 9.2·109 to 4.0·1010 Оhm·cm2 depending on the treatment procedure).

Plasma electrolytic oxidation (PEO) of commercially pure titanium VT1-0 was performed in phosphate electrolyte. High-frequency 200 kHz bipolar signal at a duty cycle D=0.1 was used to form the oxide coatings. Polymer-containing anticorrosion coatings were formed by applying polyvinylidene fluoride (PVDF) on the base PEO-coating. The results of electrochemical tests have showed a decrease of corrosion current density by 2 orders of magnitude (down to 1.5∙10-10 А∙сm-2) and the corresponding increase of the polarization resistance (up to 1.9∙108 Оhm∙сm2) in comparison with the metallic substrate.

Influence of the polarizing signal parameter used during plasma electrolytic oxidation (PEO) on the composition, morphology and properties of protective coatings formed on aluminum alloy in tartrate-containing electrolyte has been presented. It was established, that using of the short-pulse bipolar polarizing signal (τ=5 μs) facilitates the reduction of porosity and roughness of the formed PEO-layers. This, in turn, increases wearproof and protective corrosion characteristics of the treated alloy surface. Increasing the duty cycle (D) affects on the chemical composition and the thickness of the obtained coatings.

The results of the study aimed at assessing the effect of the duty cycle (D) during plasma electrolytic oxidation (PEO) on morphology, chemical composition, and barrier properties of the coatings produced on 5754 aluminum alloy are presented. It is shown that increasing the duty cycle of a microsecond current pulses leads to increased thickness and decreased porosity along with improved electrochemical parameters.

We present results of the study aimed at assessing the effect of duty cycle (D) during plasma electrolytic oxidation (PEO) on protective properties of the coatings produced on 5754 aluminum alloy. It is shown that increasing the duty cycle of a microsecond current pulses leads to increased hardness and reduced abrasive wear of the PEO-layers, improving mechanical properties. The obtained data allowed confirming, that increasing the amount of energy consumed for coating growth leads to the formation of thicker PEO-layers with improved tribological properties. The effect of duty cycle during plasma electrolytic oxidation on protective properties of the produced coatings was assessed.

Nanocomposite coatings were obtained by aggregation of nanoparticles from dispersion in decane on the surface of oxide coatings. Oxide coatings on magnesium alloy were formed by plasma electrolytic oxidation in silicate containing electrolyte in bipolar mode. Electrochemical properties and stability of nanocomposite coatings under conditions of prolonged exposure to chloride containing environment were studied by means of electrochemical impedance spectroscopy, potentiodynamic polarization and measurements of contact angles. The coatings possess superhydrophobic properties with the contact angle of 166o ± 3o and the rolling angle of 5o ± 3o. It was found that these nanocomposite coatings reduce the corrosion current of magnesium alloy by more than three orders of magnitude. High stability during immersion in aggressive media is due to a small contact area of the coatings with electrolyte and high adhesion of the hydrophobic agent molecules with the coating.

The effects of shape and duration of the current pulses on the physico-chemical properties of the oxide layers on titanium formed by plasma electrolytic oxidation were examined. It was shown that in the investigated conditions transistor power source possess an advantage in comparison with thyristor one. Electrochemical properties of the heterooxide structures were examined by electrochemical impedance spectroscopy and potentiodynamic polarization methods.

Direct laser deposition (DLD) technology was used to obtain magnesium (Mg) samples in this work. The morphology, composition, electrochemical and mechanical properties of the Mg specimens with and without protective layers were investigated using microhardness and scratch tests, SEM-EDX and XRD analysis, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), and immersion tests. The localized corrosion processes on the DLD Mg sample surface were studied using scanning vibrating electrode technique (SVET) and scanning ion-selective electrode technique (SIET). Plasma electrolytic oxidation (PEO) method was applied to modify the DLD Mg material intended to be used as bioresorbable implants for bone repair applications. Composite polymer-containing layers were designed to increase the corrosion resistance of the protected material. It was established that the use of additive technology for the formation of the material does not require correction of the electrical modes of PEO, developed for wrought magnesium alloys. The formed coatings possess high adhesive strength and sufficiently increase the protective properties of the DLD samples in a 3 wt% NaCl solution.

This paper describes the methods of preparation and electrochemical properties of hydrophobic (HP) and superhydrophobic (SHP) nanocomposite coatings on the surface of magnesium alloy pretreated using plasma electrolytic oxidation (PEO). The most effective corrosion protection in brine solutions among the coatings under study was demonstrated by the nanocomposite superhydrophobic coating. For this coating, the values of the contact and rolling angles are 166° ± 3° and 5° ± 3°, respectively. The impedance modulus (|Z|f = 0.005) value, which characterizes the anticorrosion properties, attains 2.5 ∙ 107 Ω сm2 for the SHP coating and 1.4 ∙ 106 Ω сm2 for the HP coating at the initial moment of immersion into a chloride-containing electrolyte, thus improving the resistance of the base PEO coating by almost 400 and 20 times, respectively. After 24 h of exposure, the protective properties of the SHP coatings are one order of magnitude higher than those of the HP coatings. The high corrosion resistance and considerable stability of the SHP coatings during their operation result from a small area of real contact with aggressive media due to a heterogeneous wetting regime and formation of a firm chemical bond between the molecules of the hydrophobic agent and the other coating components.