Search

It was recently found that the addition of special elements leading to the deviation from the three empirical rules for the achievement of high glass-forming ability causes new mixed structures consisting of the amorphous phase containing nanoscale compound or quasicrystal particles in Zr–Al–Ni–Cu–M (M=Ag, Pd, Au, Pt or Nb) bulk alloys prepared by the copper mold casting and squeeze casting methods. In addition, the mechanical strength and ductility of the nonequilibrium phase bulk alloys are significantly improved by the formation of the nanostructures as compared with the corresponding amorphous single phase alloys. The composition ranges, formation factors, preparation processes, unique microstructures and improved mechanical properties of the nanocrystalline and nanoquasicrystalline Zr-based bulk alloys are reviewed on the basis of our recent results reported over the last two years. The success of synthesizing the novel nonequilibrium, high-strength bulk alloys with good mechanical properties is significant for the future progress of basic science and engineering.

A novel thermal rejuvenation treatment facility for Zr-based bulk metallic glass (BMG) was developed, consisting of a rapid heating and indirect liquid nitrogen quenching process. The re-introduction of free volume into thermally rejuvenated BMG results in more disordered state. The rejuvenation improves ductility, implying that the re-introduced free volume aids in the recovery of the shear transformation zone (STZ) site and volume. Actually, it is confirmed that relaxation significantly reduces STZ volume; however, it is recovered by thermal rejuvenation. Molecular dynamics simulations also indicate that rejuvenation enhances homogeneous deformation. The current findings indicate that the thermal rejuvenation method is extremely effective for recovering or improving the ductility of metallic glass that has been lost due to relaxation., (© 2023 IOP Publishing Ltd.)

The structure of Cu 67 Zr 33 amorphous alloy was investigated in terms of packing density and free volume by using neutron, x-ray diffraction and reverse Monte Carlo (RMC) modelling. The RMC model was analysed by a method of decomposing the three-dimensional atomic configuration into fundamental polyhedral units (termed as 'holes' referencing the Bernal's works) of which faces are all triangles consisting of chemical bonds. Not only tetrahedral and octahedral holes but also other larger holes were identified. Moreover, the atomic packing fractions and free volumes in the respective polyhedral holes were evaluated with reference to those for the corresponding crystal structures. The results show that the distribution of free volumes for the larger holes can be described by the exponential function assuming that there are no energetic interactions between each other. On the other hand, the local structural fluctuations due to densely and loosely packed tetrahedral holes were observed, leading to the negative free volume spaces., (© 2021 IOP Publishing Ltd.)

The glassy state of a high-pressure heat-treated Zr 50 Cu 40 Al 10 metallic glass was investigated from energetic and volumetric perspectives. The specific heat (C p ) data of initial heating and subsequent cooling from the supercooled liquid region indicates that the sample behaviour cannot be explained simply by the derivative of the well-known enthalpy (H)-temperature (T) curve. Unlike the C p data, the thermal-expansion coefficient (α) value increased monotonically during the first heating step, which suggests the collapse of a one-to-one correspondence between the energy and volume during the process. The α data of the cooling process follow almost the same path as those of the as-cast process, whereas the corresponding C p curves do not. This result implies that the volume appears to be more sensitive to obeying external heat compared with energy, which highlights the different time scale for achieving an equilibrium state in energy and volume. The second heating data of the C p and α exhibit an inverse relationship against the corresponding first heating set, which confirms the breakdown of a one-to-one correspondence during annealing. The newly constructed energy-density diagram shows that the treated sample is rejuvenated volumetrically but is relaxed energetically during aging, which has never been observed experimentally previously.

In this study, we investigated the atomistic mechanism of structural excitation in a thermal process (thermal rejuvenation) of metallic glass. In a molecular dynamics framework, Cu-Zr metallic glass was rejuvenated by a thermal process composed of an isothermal heat treatment at a temperature above the glass transition temperature T g , followed by fast cooling. Atomistic analyses of the local rearrangement, potential energy, and geometrical structure revealed structural changes correlating to the local atomic order in the rejuvenation process. In the early stage of the heat treatment for thermal rejuvenation, the structural excitation exhibited spatial heterogeneity at the nanometer scale. More-excited regions (i.e., regions with large atomic non-affine and affine transformations) exhibited low-ordered structures and vice versa, implying that the local structural excitation is significantly correlated with the local atomic order. The structural excitation transitioned from partial to whole as the isothermal process proceeded above T g . Although rejuvenation decreased the ordered structure, the calculation results suggested the formation of newly ordered local structures and newly disordered local structures correlated to local structural excitations and atomic dynamics in the thermal process. These results indicate that the heterogeneous structure evolution of the rejuvenation process induces a redistribution of the local atomic order in the microstructure of metallic glasses.

The rejuvenation behavior of an Zr 50 Cu 40 Al 10 (at.%) metallic glass upon cryogenic cycling treatment has been investigated. At a high casting temperature, the microstructure of the glass is quite homogenous and thus, internal stress cannot be generated during cycling. Therefore, the glass cannot be rejuvenated by cryogenic cycling treatment. In the contrary, by lowering the casting temperature, nano-sized heterogeneity can be induced and subsequently generates the internal stress and rejuvenates the glass. Once the glass is rejuvenated, the more induced free volume can plasticize the glass with a higher plastic strain. These findings point out that the synthesis conditions can tailor the heterogeneity of the glass and subsequently affect the following rejuvenation behavior upon thermal treatment. It can also help understand the mechanisms of rejuvenation of metallic glass upon cryogenic cycling treatment.

Structural rejuvenation in metallic glasses by a thermal process (i.e. through recovery annealing) was investigated experimentally and theoretically for various alloy compositions. An increase in the potential energy, a decrease in the density, and a change in the local structure as well as mechanical softening were observed after thermal rejuvenation. Two parameters, one related to the annealing temperature, T a / T g , and the other related to the cooling rate during the recovery annealing process, V c / V i , were proposed to evaluate the rejuvenation phenomena. A rejuvenation map was constructed using these two parameters. Since the thermal history of metallic glasses is reset above 1.2 T g , accompanied by a change in the local structure, it is essential that the condition of T a / T g  ≥ 1.2 is satisfied during annealing. The glassy structure transforms into a more disordered state with the decomposition of icosahedral short-range order within this temperature range. Therefore, a new glassy structure (rejuvenation) depending on the subsequent quenching rate is generated. Partial rejuvenation also occurs in a Zr 55 Al 10 Ni 5 Cu 30 bulk metallic glass when annealing is performed at a low temperature ( T a / T g ~ 1.07) followed by rapid cooling. This behavior probably originates from disordering in the weakly bonded (loosely packed) region. This study provides a novel approach to improving the mechanical properties of metallic glasses by controlling their glassy structure.

Rejuvenation is the configurational excitation of amorphous materials and is one of the more promising approaches for improving the deformability of amorphous metals that usually exhibit macroscopic brittle fracture modes. Here, we propose a method to control the level of rejuvenation through systematic thermal processing and clarify the crucial feasibility conditions by means of molecular dynamics simulations of annealing and quenching. We also experimentally demonstrate rejuvenation level control in Zr(55)Al(10)Ni(5)Cu(30) bulk metallic glass. Our local heat-treatment recipe (rising temperature above 1.1T(g), followed by a temperature quench rate exceeding the previous) opens avenue to modifying the glass properties after it has been cast and processed into near component shape, where a higher local cooling rate may be afforded by for example transient laser heating, adding spatial control and great flexibility to the processing.

The effects of Pd and Pt, which are known quasicrystal (QC)-forming elements, on the local atomic structure in Zr(70)Cu(30) glassy alloys are investigated. A QC phase precipitates from a glassy phase above a certain temperature by a cooperative-like motion of icosahedral clusters. Quasicrystallization is accompanied by a significant change in the local environment around the Zr atoms and a slight change around the noble metal. However, the local environment around the Cu atoms remains almost the same during QC formation. It is suggested that two types of icosahedral polyhedra exist in the glassy state: one has a relatively perfect icosahedral structure formed around the Zr atoms. The other is in a distorted state around the Cu atoms. We speculate that the medium-range order (i.e. QC nucleus) has a Zr-centered icosahedral cluster as its core, and the QC grows via aggregation of possible clusters in the initial stage. Pd or Pt atoms stabilize and/or connect individual Zr-centered icosahedral clusters, facilitating the formation of the nucleus and growth of the QC phase., (© 2011 IOP Publishing Ltd)

The local atomic structure of nano-quasicrystal-forming Zr(80)Pt(20) binary glassy alloy was investigated by reverse Monte Carlo modeling based on the results of x-ray diffraction. A prepeak at Q∼17 nm(-1) originating from the unique bonding between the Pt-Pt pair is observed in the structure factor. Voronoi analysis indicates that an icosahedral-like polyhedron is formed around Pt. It is also found that icosahedral-like polyhedra exist around Zr; however, the fraction of perfect icosahedra is considerably lower than that in the nano-quasicrystalforming Zr(70)Pd(30) glassy alloy. A difference in the local environment between the two binary quasicrystal-forming glassy alloys is suggested.

It has been reported that the structural stability is significantly deteriorated under radio-frequency-ultrasonic perturbation at relatively low temperatures, e.g., near/below the glass transition temperature T(g), even for thermally stable metallic glasses. Here, we consider an underlying mechanism of the ultrasound-induced instability, i.e., crystallization, of a glass structure to grasp the nature of the glass-to-liquid transition of metallic glasses. Mechanical spectroscopy analysis indicates that the instability is caused by atomic motions resonant with the dynamic ultrasonic-strain field, i.e., atomic jumps associated with the beta relaxation that is usually observed for low frequencies of the order of 1 Hz at temperatures far below T(g). Such atomic motions at temperatures lower than the so-called kinetic freezing temperature T(g) originate from relatively weakly bonded (and/or low-density) regions in a nanoscale inhomogeneous microstructure of glass, which can be straightforwardly inferred from a partially crystallized microstructure obtained by annealing of a Pd-based metallic glass just below T(g) under ultrasonic perturbation. According to this nanoscale inhomogeneity concept, we can reasonably understand an intriguing characteristic feature of less-stable metallic glasses (fabricated only by rapid melt quenching) that the crystallization precedes the glass transition upon standard heating but the glass transition is observable at extremely high rates. Namely, in such less-stable metallic glasses, atomic motions are considerably active at some local regions even below the kinetic freezing temperature. Thus, the glass-to-crystal transition of less-stable metallic glasses is, in part, explained with the present nanoscale inhomogeneity concept.

By utilizing ultrasonic annealing at a temperature below (or near) the glass transition temperature Tg, we revealed a microstructural pattern of a partially crystallized Pd-based metallic glass with a high-resolution electron microscopy. On the basis of the observed microstructure, we inferred a plausible microstructural model of fragile metallic glasses composed of strongly bonded regions surrounded by weakly bonded regions (WBRs). The crystallization in WBRs at such a low temperature under the ultrasonic vibrations is caused by accumulation of atomic jumps associated with the beta relaxation being resonant with the ultrasonic strains. This microstructural model successfully illustrates a marked increase of elasticity after crystallization with a small density change and a correlation between the fragility of the liquid and the Poisson ratio of the solid.