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Zirconium samples with different oxygen concentrations were tested using a ground-based electrostatic levitator at NASA Marshall Space Flight Center. The surface tension of liquid zirconium samples was measured in both undercooled and superheated conditions. The effect of oxygen on surface tension was determined: oxygen in zirconium samples decreases the surface tension of liquid samples, with only a small change in the temperature dependence.

The NASA Marshall Space Flight Center’s electrostatic levitation (ESL) laboratory has recently added an oxygen partial pressure controller. This system allows the oxygen partial pressure within the vacuum chamber to be measured and controlled in the range from approximately $$10^{-28}\,{\mathrm {to}}\,10^{-9}$$ bar, while in a vacuum atmosphere. The oxygen control system installed in the ESL laboratory’s main chamber consists of an oxygen sensor, oxygen pump, and a control unit. The sensor is a potentiometric device that determines the difference in oxygen activity in two gas compartments (inside the chamber and the air outside of the chamber) separated by an electrolyte. The pump utilizes coulometric titration to either add or remove oxygen. The system is controlled by a desktop control unit, which can also be accessed via a computer. The controller performs temperature control for the sensor and pump, has a PID-based current loop and a control algorithm. Oxygen partial pressure has been shown to play a significant role in the surface tension of liquid metals. Oxide films or dissolved oxygen may lead to significant changes in surface tension. The effects on surface tension and viscosity by oxygen partial pressure in the surrounding environment and the melt dissolved oxygen content will be evaluated, and the results will be presented. The surface tension and viscosity will be measured at several different oxygen partial pressures while the sample is undercooled. Surface tension and viscosity will be measured using the oscillating droplet method.

The Electrostatic Levitation (ESL) Laboratory at the NASA Marshall Space Flight Center (MSFC) is a unique facility for investigators studying high-temperature materials. The ESL laboratory’s main chamber has been upgraded with the addition of a rapid quench system. This system allows samples to be dropped into a quench vessel that can be filled with a low melting point material, such as a gallium or indium alloy, as a quench medium. Thereby allowing rapid quenching of undercooled liquid metals. Up to eight quench vessels can be loaded into a wheel inside the chamber that is indexed with control software. The system has been tested successfully with samples of zirconium, iron-cobalt alloys, iron-chromium-nickel, titanium-zirconium-nickel alloys, and a silicon-cobalt alloy. This new rapid quench system will allow materials science studies of undercooled materials and new materials development. The system is described and some initial results are presented.

Molecular dynamics (MD) simulations were performed of the structural changes occurring through the liquid–glass transition in Cu–Zr alloys. The total scattering functions (TSF), and their associated primary diffuse scattering peak positions (K p), heights (K h) and full-widths at half maximum (K FWHM) were used as metrics to compare the simulations to high-energy X-ray scattering data. The residuals of difference between the model and experimental TSFs are ∼0.03 for the liquids and about 0.07 for the glasses. Over the compositional range studied, Zr1− x Cu x (0.1 ≤ x ≤ 0.9), K p, K h and K FWHM show a strong dependence on composition and temperature. The simulation and experimental data correlate well between each other. MD simulation revealed that the Cu–Zr bonds undergo the largest changes during cooling of the liquid, whereas the Cu–Cu bonds change the least. Changes in the partial-pair correlations are more readily seen in the second and third shells. The Voronoi polyhedra (VP) in glasses are dominate...

Continuing pressures for higher performance and efficiency in energy conversion and propulsion systems are driving ever more demanding needs for new materials which can survive high stresses at the elevated temperatures. In such severe environments, the characterization of creep properties becomes indispensable. Conventional techniques for the measurement of creep are limited to about 1700 °C. A new method which can be applied at temperatures higher than 2000 °C is strongly demanded. This paper presents a non-contact method for creep measurements of ultra-high-temperature materials at 2300 °C. Using the electrostatic levitation facility at NASA MSFC, a spherical sample was rotated quickly enough to cause creep deformation due to centripetal acceleration. The deformation of the sample was captured with a digital camera, and the images were analyzed to measure creep deformation. To validate experimental results, numerical and analytical analyses on creep deformation of a rotating sphere have been conducted. The experimental, numerical, and analytical results showed good agreement with one another.

Glasses of Li2O.2SiO2 (LS2), and LS2 doped with 0.001wt% platinum (LS2 + 0.001 wt% Pt) compositions were melted, cooled and reheated at controlled rates while levitated (containerless) inside an Electrostatic Levitator (ESL) furnace at the NASA Marshall Space Flight Center, Huntsville, AL. The experiments were conducted in vacuum (approximately 10(exp -5) Pa) using spherical, 2.5 to 3 millimeter diameter, glass samples. The measured critical cooling rate for glass formation, R(sub c), for the LS2 and LS2+0.001 wt% Pt glasses processed at ESL were 14 plus or minus 2 Celsius per minute and 130 plus or minus 5 Celsius per minute, respectively. The values of R(sub c), for the same LS2 and LS2 + 0.001 wt% Pt glasses processed in a container were 62 plus or minus 3 Celsius per minute and 162 plus or minus 5 Celsius per minute, respectively. The effective activation energy for crystallization, E, for this LS2 glass processed without a container at ESL, 392 plus or minus 15 kiloJoules per mole, was higher than that, 270 plus or minus 15 kiloJoules per mole, for an identical glass processed in a container. These results suggest that the glass formation tendency for a containerless LS2 melt is significantly increased compared to an identical melt in contact with a container. The absence of heterogeneous nucleation sites that are inherently present in all melts held in containers, and or a change in the surface composition due to evaporation of Li2O during processing at ESL are likely reasons for the increased glass forming tendency of this containerless LS2 melt.

High-temperature measurement and study of reactive materials can be difficult with conventional processing methods because contamination from the measuring apparatus and container walls can adversely affect measurements. Containerless processing techniques can be employed to isolate samples from their environment, reducing contamination. Benefits ofcontainerless processing include reduction in heterogeneous nucleation sites, which in turn delays the onset of solidification and allows the study of meta-stable undercooled phases. However, property measurements must use noncontact methods as well. Fortunately, several optical-based methods have been developed and successfully employed to measure thermophysical properties, including surface tension, viscosity, density, and thermal expansion. Combining these techniques with the electrostatic levitator (ESL) located at the NASA Marshall Space Flight Center (MSFC) has resulted in an excellent facility to perform containerless material studies which support microgravity flight projects. Currently, studies of the thermophysical properties of liquid quasi-crystal forming and related alloys ranging from superheated to deeply undercooled states are being done with this facility in support of the NASA-funded flight project Quasi-crystalline Undercooled Alloys for Space Investigation (QUASI). While the primary purpose of these measurements is to support planned flight experiments, they are also a desirable resource for future manufacturing considerations and for fundamental insight in the physics of icosahedral ordering in liquids and solids. Presented here is an overview of the contactless measuring methods for surface tension, viscosity, density, and thermal expansion applied to Zr 54 Ti 8 Cu 20 Al 10 Ni 8 , for the superheated and meta-stable undercooled liquid phases, in support of QUASI.

Using electrostatic-levitator (ESL)-based containerless processing combined with non-contact measuring techniques, surface tension and viscosity have been measured for Ti39.5Zr39.5Ni21, using the o...

Different containerless processing techniques have different strengths and weaknesses. Applying more than one technique allows various parts of a problem to be solved separately. For two research projects, one on phase selection in steels and the other on nucleation and growth of quasicrystals, a combination of experiments using electrostatic levitation (ESL) and electromagnetic levitation (EML) is appropriate. In both experiments, convection is an important variable. The convective conditions achievable with each method are compared for two very different materials: a low-viscosity, high-temperature stainless steel, and a high-viscosity, low-temperature quasicrystal-forming alloy. It is clear that the techniques are complementary when convection is a parameter to be explored in the experiments. For a number of reasons, including the sample size, temperature, and reactivity, direct measurement of the convective velocity is not feasible. Therefore, we must rely on computation techniques to estimate convection in these experiments. These models are an essential part of almost any microgravity investigation. The methods employed and results obtained for the projects levitation observation of dendrite evolution in steel ternary alloy rapid solidification (LODESTARS) and quasicrystalline undercooled alloys for space investigation (QUASI) are explained.

The delay between conversion of metastable ferrite to stable austenite during ternary Fe-Cr-Ni alloy double recalescence is seen to differ by over an order of magnitude for tests conducted using electrostatic and electromagnetic levitation. Several possible reasons for this deviation are proposed. Thermodynamic calculations on evaporation rates indicate that potential composition shifts during testing are minimized by limiting test time and thermal history. Simulation indicates that deviation would be limited to a factor of 1.5 under worst-case conditions. Possible effects due to differences in sample size are also eliminated since the metastable array, where stable phase nucleation must occur, is significantly smaller than the sample. Differences in internal convection are seen to be the most probable reason for the observed deviation.

Recent X-ray scattering measurements show that icosahedral short-range order in Ti–Zr–Ni alloys is responsible for a change in phase selection from the stable C14 Laves phase to the quasicrystalline icosahedral phase, and that icosahedral short-range order increases at deeper undercoolings. This change in short-range order should be reflected in changes in the thermophysical properties of the melt. The surface tension and viscosity of quasicrystal-forming Ti–Zr–Ni alloys were measured over a range of temperature, including both stable and undercooled liquids, by an electrostatic levitation (ESL) technique. ESL is a containerless technique which allows processing of samples without contact, greatly reducing contamination and increasing access to the metastable undercooled liquid. The measured viscosity is typical of glass-forming alloys of similar composition to the quasicrystal-forming alloys studied here; however, the surface tension shows an anomaly at deep undercoolings.

The first undercooling measurements on electrostatic-levitated droplets of TiZrNi alloys that form the icosahedral quasicrystal phase are presented. The reduced undercooling for crystallization decreases with an increasing polytetrahedral order of the primary solidifying phase, suggesting the development of icosahedral short-range order in the undercooled liquid. X-ray diffraction measurements made at the advanced photon source on liquid droplets of these alloys, aerodynamically levitated and heated to near their liquidus temperature, however, show only weak evidence for increased icosahedral order. This suggests that significant ordering occurs below the melting temperature.

The criticisms of Harvey and Gheribi (HG) are directed towards supporting evidence for ordering in supercooled Cu${}_{46}$Zr${}_{54}$ liquid from specific heat measurements and molecular dynamics simulations, not on the direct evidence that came from x-ray diffraction studies. In this reply, we demonstrate that the unique features observed in the specific heat [Cp(T)] are not artifacts of any specific assumptions, as suggested by HG. We have furnished additional details of the MD simulations and clarified related issues raised by HG. The basic conclusions, however, remain unchanged.

Levitation or containerless processing represents an important tool in materials research. Levitated specimens are free from contact with a container, which permits studies of deeply undercooled melts, and high-temperature, highly reactive materials. Containerless processing provides data for studies of thermophysical properties, phase equilibria, metastable state formation, microstructure formation, undercooling, and nucleation. Levitation techniques include: acoustic, aero-acoustic, electromagnetic, and electrostatic. In microgravity, levitation can be achieved with greatly reduced positioning forces. Microgravity also reduces the effects of buoyancy and sedimentation in melts. The European Space Agency (ESA) and the German Aerospace Center (DLR) jointly developed an electromagnetic levitator facility (MSL-EML) for containerless materials processing in space. The MSL-EML will be accommodated in the European Columbus Facility on the International Space Station (ISS). The electrostatic levitator (ESL) facility at the Marshall Space Flight Center provides support for the development of containerless processing studies for the ISS. The capabilities of the facility and recent results will be discussed.

An experimental study of diffusional coarsening, or Ostwald ripening, in a liquid-liquid two-phase system is described. An experiment performed at its isopycnic point, 42°C, allowed observations for the long times required to investigate coarsening. A holographic technique was instrumental in this work. Holograms takenin situ permit investigation of details regarding both the influence of local environmental conditions on individual droplet size histories and measurement of global averages. This study utilized a 100 μm pathlength test cell. The discrete phase was nucleated on one wall of the cell. This configuration resembles island formation in thin film growth. Observation of Ostwald ripening over a period of 1×107 s (∼4 mo.) reveals that droplet number decays as t−0.733 and the average radius increases as t−0.247, in the asymptotic limit. This shows good agreement with theoretical predictions for diffusional growth of spherical caps on a two-dimensional substrate which is a valid approximation for the geometry of this experiment. Part I of this paper describes the experimental results. Part II discusses a numerical model for droplet growth in a comparison with the experimental results.

Theoretical modeling of coarsening among a finite cluster of precipitates is implemented, using the multipole expansion method. This method requires the diffusion field to behave quasi-statically. Two approximate solutions were developed, one to monopolar order, and other to the dipolar order. The conventional Gibbs-Thomson equilibrium relationship was used as the boundary condition at the precipitate-matrix interface. Part I of this paper considers a liquid-liquid system in a mixed-dimensional geometrical configuration, wherein three-dimensional precipitates interact via a diffusion field constrained in two dimensions. This kind of geometric configuration is often encountered in island evolution dynamics and phase segregation in thin films. The initial experimental configuration of droplets provides the initial condition for the simulation. Both monopole and dipole approximations closely follow the experimentally observed scaling laws, characteristic for the mixed-dimensional coarsening (N−4/3 and % MathType!MTEF!2!1!+-% feaafiart1ev1aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn% hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr% 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9vqpe0x% c9q8qqaqFn0dXdir-xcvk9pIe9q8qqaq-dir-f0-yqaqVe0xe9Fve9% Fve9qapdbaqaaeGaciGaaiaabeqaamaabaabaaGcbaWexLMBb50ujb% qeguuDJXwAKbacfaGaf8NuaiLbaebaaaa!3F45! $$\bar R$$ 4, varied linearly with time, where N is the number of droplets in the experimental field of view, and % MathType!MTEF!2!1!+-% feaafiart1ev1aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn% hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr% 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9vqpe0x% c9q8qqaqFn0dXdir-xcvk9pIe9q8qqaq-dir-f0-yqaqVe0xe9Fve9% Fve9qapdbaqaaeGaciGaaiaabeqaamaabaabaaGcbaWexLMBb50ujb% qeguuDJXwAKbacfaGaf8NuaiLbaebaaaa!3F45! $$\bar R$$ is the average droplet radius). Good agreement is observed for time evolution of radii of some individual precipitates. Certain deviations appearing among the two approximate solutions and the experimental data are discussed.

External triggering of nucleation in an undercooled liquid metal has been performed for the first time in an electrostatically levitated sample of undercooled eutectic Ni60Nb40. With the Electrostatic Levitator (ESL) facility at NASA/MSFC, NiNb alloys were externally nucleated at various undercooling increments. Observation of the resulting microstructure indicates that only one nucleation site is initiated with a trigger if the undercooling is sufficiently high. Well-defined transition zones exist in all the samples. An "anomalous" fine structured eutectic is initially grown from the nucleation point into the undercooled liquid followed by an unexpected variable width transition zone leading to a coarse structured region of dendrites. Our study tends to corroborate the findings of other studies on highly undercooled eutectics regarding a coupled growth zone within which the lamellar structure is formed and outside of which the anomalous is found.

Evidence for rapid ordering in a supercooled Cu${}_{46}$Zr${}_{54}$ liquid, obtained from high-energy x-ray diffraction in a containerless processing environment, is presented. Relatively sudden changes were observed in the topological and chemical short-range order near 850 \ifmmode^\circ\else\textdegree\fi{}C, a temperature that is 75 \ifmmode^\circ\else\textdegree\fi{}C below the liquidus temperature and 465 \ifmmode^\circ\else\textdegree\fi{}C above the glass transition temperature. A peak in the specific heat was observed with supercooling, with an onset near 850 \ifmmode^\circ\else\textdegree\fi{}C (the same temperature as the onset of ordering) and a maximum near 700 \ifmmode^\circ\else\textdegree\fi{}C, consistent with the prediction of a molecular-dynamics calculation using embedded atom potentials. The chemical and topological ordering measured here are in agreement with predictions of a rapid development of chemically ordered icosahedral clusters in the supercooled liquid.

Utilizing the containerless electrostatic levitation facility at NASA/MSFC, we were able to undercool the Ni59Nb41 (atomic) alloy by 210 K which was 160 degrees farther than the results of previous flight experiments. Undercoolings were clustered around 200 K during the repeated melting-freezing cycles on a single sample. Prior to this work, a metastable liquid separation had been presumed to limit the undercooling of this alloy. However, microstructural observations have revealed that undercooling was limited by crystal nucleation.

Recently, we reported the results of experimental in situ high-energy x-ray diffraction studies of electrostatically levitated equilibrium and supercooled metallic elements and alloy liquids, showing evidence for icosahedral short-range ordering (ISRO). In this paper, these studies are extended to binary Ti-Zr and ternary Ti-Zr-Ni alloys. From a cluster-based analysis of the x-ray structure factors, it is concluded that ISRO in the binary alloys becomes progressively more dominant, and the coherence length of the order becomes longer, with the addition of Ni, especially near the concentration of $21\text{ }\text{at}\text{.}\text{ }%$ Ni. The effect of chemical interactions among Ti/Zr-Ni and the atomic size on the stabilization of the ISRO is discussed.

The inclusion of van der Waals attractions in the interaction between cloud droplets has been recently shown to significantly increase the collision efficiencies of the smaller droplets. In the current work, these larger values for the collision efficiencies are used in a population dynamics model of the droplet size distribution evolution with time, in hopes of at least partially resolving the long-standing paradox in cloud microphysics that predicted rates of the onset of precipitation are generally much lower than those which are observed. Evolutions of several initial cloud droplet spectra have been tracked in time. Size evolutions are compared as predicted from the use of collision efficiencies computed using two different models to allow for droplet-droplet contact: one which considers slip flow effects only, and one which considers the combined effects of van der Waals forces and slip flow. The rate at which the droplet mass density function shifts to larger droplet sizes is increased by typically 20-25 percent, when collision efficiencies which include van der Waals forces are used.

Employing the technique of electrostatic levitation, coupled with high-energy x-ray diffraction and rapid data acquisition methods, we have obtained high quality structural data more deeply into the supercooled regime of liquid silicon than has been possible before. No change in coordination number is observed in this temperature region, calling into question previous experimental claims of structural evidence for the existence of a liquid-liquid phase transition.

New short-range order data are presented for equilibrium and undercooled liquids of Ti and Ni. These were obtained from in situ synchrotron x-ray diffraction measurements of electrostatically levitated droplets. While the short-range order of liquid Ni is icosahedral, consistent with Frank's hypothesis, significantly distorted icosahedral order is observed in liquid Ti. This is the first experimental observation of distorted icosahedral short-range order in any liquid, although this has been predicted by theoretical studies on atomic clusters.

The feasibility of preparing glasses and developing glass-ceramic materials that display magnetic characteristics using the simulated compositions of Lunar and Martian regoliths have been demonstrated. The reported results are preliminary at this time, and are part of a larger ongoing research activity at the NASA Marshall Space Flight Center (MSFC) with an overall goal aimed at (i) developing glass, ceramic and glass-ceramic type materials from the Lunar and Martian soil compositions in their respective simulated atmospheric conditions, (ii) exploring the potential application areas of these materials through extensive materials characterization, and (iii) further improving the related materials properties through a variation of the processing methods. This research activity is an important component of NASA's current space exploration program, which encourages feasibility studies for materials development using in situ resources on planetary bodies to meet the technological and scientific needs of future human habitats on these extra terrestrial outposts. This paper presents an overview of this on-going work at NASA (MSFC) and reports on a few selected results obtained to date.

Diffusion-limited, capillarity-driven, coarsening of precipitates is an important and intensively studied phenomenon. Coarsening can occur among several microstructural constituents ranging from the primary phases to widely dispersed precipitates. Moreover, coarsening of three-dimensional (3-D) phase domains, occurring via mass transport through a two-dimensional (2-D) diffusion field (called mixed-dimensional phase coarsening) is a cooperative phenomenon that is of practical importance, especially in thin film technologies and catalysis. A primary objective of our current work is to focus on the details of evolving microstructures through a study of 'island' formation in heteroepitaxial film/substrate systems. Whereas this work has been designed for space-based coarsening studies, which require long-duration quality microgravity to observe 3-D Ostwald ripening, a significant amount of work has been performed during ground-based studies to observe diffusional coarsening in a liquid-liquid two-phase system. We have performed the experiment at an isopycnic point to maximize exclusion of gravity-based system disturbance. This has allowed observations of 3-D droplets, immobilized by container wall contact, undergoing coarsening by 2-D diffusion for the required long times (approximately 4 months) using a holographic imaging technique. Although such systems may not be as reliant on long-duration microgravity processing as 3-D systems are, they are of direct relevance to so-called mixed-dimensional coarsening and to the study of heterostructures grown by thin-film technique

The stress exponent in the power-law creep of niobium at 1985 °C was measured by a non-contact technique using an electrostatic levitation facility at NASA MSFC. This method employs a distribution of stress to allow the stress exponent to be determined from each test, rather than from the curve fit through measurements from multiple samples that is required by conventional methods. The sample is deformed by the centripetal acceleration from the rapid rotation, and the deformed shapes are analyzed to determine the strain. Based on a mathematical proof, which revealed that the stress exponent was determined uniquely by the ratio of the polar to equatorial strains, a series of finite-element analyses with the models of different stress exponents were also performed to determine the stress exponent corresponding to the measured strain ratio. The stress exponent from the ESL experiment showed a good agreement with those from the literature and the conventional creep test.

Containerless processing is an important tool for thermophysical property measurements and materials research. The freedom from a crucible allows processing of liquid materials in a metastable undercooled state, as well as allowing processing of high temperature and highly reactive melts. Electrostatic levitation (ESL) is a containerless method which provides a number of unique advantages, including the decoupling of positioning force from sample heating, the ability to operate in ultra-high vacuum or at moderate gas pressure (∼3 atm), and the ability to process non-conducting materials. ESL also has the potential to reduce internal flow velocities below those possible with electromagnetic, acoustic, or aeroacoustic techniques. The ESL facility at NASA’s Marshall Space Flight Center (MSFC) is in use for thermophysical property measurements and materials research by a number of different internal and external investigators. The methods for obtaining access to the facility, as well as a summary of current capabilities and some future directions will be discussed.

Containerless processing provides a high purity environment for the study of high-temperature, very reactive materials. It is an important method which provides access to the metastable state of an undercooled melt. In the absence of container walls, the nucleation rate is greatly reduced and undercooling up to (Tm-Tn)/Tm approx. 0.2 can be obtained, where Tm and Tn are the melting and nucleation temperatures, respectively. Electromagnetic levitation represents a method particularly well-suited for the study of metallic melts. The TEMPUS facility is a research instrument designed to perform electromagnetic levitation studies in reduced gravity. It provides temperatures up to 2600 C, levitation of several grams of material and access to the undercooled state for an extended period of time (up to hours).

The concept, design and analysis of a unique, thermal diffusion demonstration experiment (Chuck) is described. Chuck flew as the science payload of an active vibration isolation system called STABLE on STS-73 in October 1995. The experiment was designed to contribute to materials science studies, besides other disciplines, by providing quantitative data (through optical interferometry) on heat transfer in a fluid subjected to varying levels of vibration in a low-gravity environment. It employed very simple geometry, in a well understood circumstance, to allow materials science investigators to verify analytical and numerical models currently utilized for design and theoretical studies in a wide range of experiments. Its design, build, testing and integration was achieved in a record five months duration using essentially off the shelf components and minimal costs.

It has been widely reported that glass formation improves in Zr62Cu20Ni8Al10 alloys when small amounts of Ti are substituted for Zr. Glasses containing greater than 3 at. % Ti crystallize to a metastable icosahedral phase, suggesting that Ti enhances icosahedral short-range order in the liquid/glass, making crystallization more difficult during cooling. However, based on containerless solidification and in situ high-energy synchrotron diffraction studies of electrostatically levitated supercooled liquids of these alloys, we demonstrate that Ti inhibits surface crystallization but neither increases the icosahedral short-range order nor improves glass formation.

By combining the best practices in optical dilatometry with numerical methods, a high-speed and high-precision technique has been developed to measure the volume of levitated, containerlessly processed samples with subpixel resolution. Containerless processing provides the ability to study highly reactive materials without the possibility of contamination affecting thermophysical properties. Levitation is a common technique used to isolate a sample as it is being processed. Noncontact optical measurement of thermophysical properties is very important as traditional measuring methods cannot be used. Modern, digitally recorded images require advanced numerical routines to recover the subpixel locations of sample edges and, in turn, produce high-precision measurements.

Determinations of the phase formation sequence, crystal structures and the thermo-physical properties of materials at high temperatures are hampered by contamination from the sample container and environment. Containerless processing techniques, such as electrostatic (ESL), electromagnetic, aerodynamic, and acoustic levitation, are most suitable for these studies. An adaptation of ESL for in situ structural studies of a wide range of materials using high energy (30–130keV) x rays at a synchrotron source is described here. This beamline ESL (BESL) allows the in situ determination of the atomic structures of equilibrium solid and liquid phases, undercooled liquids and time-resolved studies of solid-solid and liquid-solid phase transformations. The use of area detectors enables the rapid acquisition of complete diffraction patterns over a wide range (0.5–14A−1) of reciprocal space. The wide temperature range (300–2500K), containerless processing environment under high vacuum (10−7–10−8Torr), and fast data acquisition capability, make BESL particularly well suited for phase stability studies of high temperature solids and liquids. An additional, but important, feature of BESL is the capability for simultaneous measurements of a host of thermo-physical properties including the specific heat, enthalpy of transformation, solidus and liquidus temperatures, density, viscosity, and surface tension, all on the same sample during the structural measurements.