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High-temperature-ultrafine precipitate strengthened (HT-UPS) steel is a potential structural material for advanced nuclear reactors; however, its irradiation response is not well understood. This research provides insight into irradiation-induced effects, such as precipitate evolution mechanisms and four-dimensional morphological evolution, in HT-UPS steel using synchrotron micro-computed tomography. Identical specimens were characterized pre-irradiation and post-irradiation following neutron exposure up to 0.3 displacements per atom at 600 °C. Irradiation effects were also differentiated from the annealing response of precipitates. Following neutron irradiation, the average Cr23C6 precipitate size reduced, affected by the synergy of nucleation and growth, ballistic dissolution, and inverse coarsening, which was observed at fluences an order of magnitude lower than previously observed. Annealing at 600 °C for 32 h increased the average Cr23C6 precipitate size and decreased the phase fraction, attributed to precipitate coarsening. The precipitate morphology evolution and resultant mechanisms can be utilized to parameterize and validate microstructural models simulating radiation damage or annealing. Graphical abstract

We propose BraggNN, a deep-learning based method, to accelerate the most computation-intensive part of polycrystal diffraction data analysis (diffraction signal characterization). The application of BraggNN for real experimental data demonstrates that it can deliver consistent (sometimes even slightly better) results compared with the conventional method while running hundreds of times faster., X-ray diffraction based microscopy techniques such as high-energy diffraction microscopy (HEDM) rely on knowledge of the position of diffraction peaks with high precision. These positions are typically computed by fitting the observed intensities in detector data to a theoretical peak shape such as pseudo-Voigt. As experiments become more complex and detector technologies evolve, the computational cost of such peak-shape fitting becomes the biggest hurdle to the rapid analysis required for real-time feedback in experiments. To this end, we propose BraggNN, a deep-learning based method that can determine peak positions much more rapidly than conventional pseudo-Voigt peak fitting. When applied to a test dataset, peak center-of-mass positions obtained from BraggNN deviate less than 0.29 and 0.57 pixels for 75 and 95% of the peaks, respectively, from positions obtained using conventional pseudo-Voigt fitting (Euclidean distance). When applied to a real experimental dataset and using grain positions from near-field HEDM reconstruction as ground-truth, grain positions using BraggNN result in 15% smaller errors compared with those calculated using pseudo-Voigt. Recent advances in deep-learning method implementations and special-purpose model inference accelerators allow BraggNN to deliver enormous performance improvements relative to the conventional method, running, for example, more than 200 times faster on a consumer-class GPU card with out-of-the-box software.

The current standard application method for thermal barrier coatings (TBCs) on turbine blades for jet engines is electron-beam physical vapor deposition (EB-PVD) due to its high strain tolerance and low thermal conductivity. An emerging deposition method, plasma-spray physical vapor deposition (PS-PVD), presents an opportunity for a tailorable microstructure, and non-line-of-sight deposition that is faster and less expensive. To compare the lifetime behavior of both PS-PVD and EB-PVD coatings, samples subjected to 300 and 600 thermal cycles were measured during a 1 h thermal cycle to determine the strains, which were converted to stress, in the thermally grown oxide (TGO) layer of the TBCs using synchrotron X-ray diffraction (XRD). Room temperature XRD measurements indicated among samples that PS-PVD coatings experienced greater variation in in-plane room temperature strain in the TGO after cycling than the EB-PVD coatings. In-situ XRD measurements indicated similar high-temperature strain and no spallation after 600 thermal cycles for both coatings. Microscopy imaging after cycling showed greater rumpling in PS-PVD coatings that led to different failure modes between the two coatings’ TGO layers. The tailorability of PS-PVD coatings allows for adjustments in the processing parameters to improve their overall performance after aging and bridge the differences between the two deposition methods.

Electrification of the transportation sector relies on radical re-imagining of energy storage technologies to provide affordable, high energy density, durable and safe systems. Next generation energy storage systems will need to leverage high energy density anodes and high voltage cathodes to achieve the required performance metrics (longer vehicle range, long life, production costs, safety). Solid-state batteries (SSBs) are promising materials technology for achieving these metrics by enabling these electrode systems due to the underlying material properties of the solid electrolyte (viz. mechanical strength, electrochemical stability, ionic conductivity). Electro-chemo-mechanical degradation in SSBs detrimentally impact the Coulombic efficiencies, capacity retention, durability and safety in SSBs restricting their practical implementation. Solid|solid interfaces in SSBs are hot-spots of dynamics that contribute to the degradation of SSBs. Characterizing and understanding the processes at the solid|solid interfaces in SSBs is crucial towards designing of resilient, durable, high energy density SSBs. This work provides a comprehensive and critical summary of the SSB characterization with a focus on in situ and operando studies. Additionally, perspectives on experimental design, emerging characterization techniques and data analysis methods are provided. This work provides a thorough analysis of current status of SSB characterization as well as highlights important avenues for future work.

The Advanced Photon Source (APS) at Argonne National Laboratory (ANL) was designed and built as one of the first large third-generation synchrotrons operated at 7 GeV. The United States Department ...

We used high-energy x-ray tomography to characterize Ti-6Al-4V metal powders (both as-received and recycled) used in powder-bed additive manufacturing process. The image processing workflow was developed to process and analyze large amount of data objectively by computer program. The distribution of size and shape of the metal particles as well as defect (mainly porosity) inside the particles was analyzed with the statistical representation and resolution in micrometer. The result revealed that circular-shaped porosity with various sizes could be embedded in the powder particles. These porosities could potentially be transferred to the 3D printed part and critically affect the mechanical performance of the component. The present study shows the effectiveness of characterizing metal powders using x-ray imaging techniques where sufficient number of particles can be sampled within tens of minutes with a minimum sample preparation and high accuracy. Clear structural differences in the as-received and recycled powders were delineated that helps in determining the feasibility of using the recycled powders.

An unusual tensile deformation behaviour in the form of a propagating band along the sample gauge was observed in two neutron-irradiated 316 stainless steel samples during room-temperature tests, leading to a combination of high strength and high ductility. These bands were not observed in an unirradiated counterpart. With the help of in situ high-energy synchrotron x-ray diffraction, the phase-specific crystal information was tracked at different deformation levels in each sample. Post-irradiation and post-deformation samples were examined using electron microscopy to characterize various microstructural features. All samples displayed a deformation-induced martensitic phase transformation, which was identified as a second strain-hardening mechanism accompanying the dislocation hardening. The deformation-induced martensitic transformation was rationalized by the effect of applied stress on the effective martensite start temperature. The results showed that the irradiation did not alter the dislocation hardening and the martensitic transformation mechanisms, but the increased yield strength in irradiated materials facilitated the localized phase transformation at the onset of plastic deformation, in contrast to the unirradiated material which required pre-straining. The hardening effect of the martensitic transformation reduced the tendency towards necking and mitigated the loss of ductility in the irradiated material by carrying the deformation in the form of a propagating band. Despite the beneficial effect from the martensitic transformation, this study indicates that this mechanism cannot not be activated at typical operating temperatures of nuclear reactors.

The multiscale structures in a Pd82Si18 binary bulk metallic glass before and after deformation were studied using electron microscopies, high-energy synchrotron X-ray diffraction, and small-angle scattering techniques. The experimental results revealed an enhancement of hierarchical structure heterogeneities on multiple length scales after deformation. Hierarchical multiple shear bands of high number density were observed after bending, introducing complex but periodically distributed residual strain. Pair distribution function analysis revealed that the connectivity of the short-range clusters on the medium-range scale determines the packing density difference between the tension side and the compression side in the sample after bending. In-situ synchrotron X-ray diffraction study also revealed a transformation of connection modes among short-range clusters under uniaxial tension and compression, which is consistent with those of triaxial tension/compression parts upon bending in Pd82Si18 glassy alloys. The nanoscale heterogeneities for metallic glasses after deformation observed by small-angle scattering and transmission electron microscopy may be attributed to the nanoscale amorphous phase separation and interacting multiple shear bands enhanced by plastic deformation. Our findings suggested that the enhancement of hierarchical heterogeneous structure on multiple length scales may explain the excellent plasticity of Pd-Si glassy alloys, deepening the understanding of structure-property relation during plastic deformation in metallic glasses.

Steels are ubiquitous due to their affordability and the landscape of useful properties that can be generated for engineering applications. But to further expand the performance envelope, one must be able to understand and control microstructure development by alloying and processing. Here we use multiscale, advanced characterization to better understand the structural and chemical evolution of AISI 4340 steel after quenching and tempering (Q&T), including the role of quench rate and short-time, isothermal tempering below 573 K (300 °C), with an emphasis on carbide formation. We compare the microstructure and/or property changes produced by conventional tempering to those produced by higher temperature, short-time “rapid” tempering. We underscore that no single characterization technique can fully capture the subtle microstructure changes like carbon redistribution, transition carbide and/or cementite formation, and retained austenite decomposition that occur during Q&T. Only the use of multiple techniques begins to unravel these complexities. After controlled fast or slow quenching, η transition carbides clearly exist in the microstructure, likely associated with autotempering of this high martensite start temperature (Ms) steel. Isothermal tempering below 598 K (325 °C) results in the relief of carbon supersaturation in the martensite, primarily by the formation of η transition carbides that exhibit a range of carbon levels, seemingly without substitutional element partitioning between the carbide and matrix phases. Hagg transition carbide is present between 300 °C and 325 °C. After conventional tempering at or above 598 K (325 °C) for 2 h, cementite is predominant, but small amounts of cementite are also present in other conditions, even after quenching. Previous work has indicated that silicon (Si) and substitutional elements partition between the cementite, which initially forms under paraequilibrium conditions, and the matrix. Phosphorous (P) may also be preferentially located at cementite/matrix interfaces after high temperature tempering. Slower quench rates result in greater amounts of retained austenite compared to those after fast quenching, which we attribute to increased austenite stability resulting from “autopartitioning”. Rapid, high temperature tempering is also found to diminish tempered martensite embrittlement (TME) believed to be associated with the extent of austenite decomposition, resulting in mechanical properties not attainable by conventional tempering, which may have important implications with respect to industrial heat treatment processes like induction tempering. Controlling the amount and stability of retained austenite is not only relevant to the properties of Q&T steels, but also next-generation advanced high strength steels (AHSS) with austenite/martensite mixtures.

High-energy diffraction microscopy (HEDM) is an implementation of three-dimensional X-ray diffraction microscopy. HEDM yields maps of internal crystal orientation fields, strain states, grain shapes and locations as well as intragranular orientation distributions, and grain boundary character. Because it is nondestructive in hard materials, notably metals and ceramics, HEDM has been used to study responses of these materials to external fields including high temperature and mechanical loading. Currently available sources and detectors lead to a spatial resolution of ∼1 μm and an orientation resolution of ○. With the penetration characteristic of high energies ( E ≥ 50 keV), sample cross-section dimensions of ∼1 mm can be studied in materials containing elements across much of the Periodic Table. This review describes hardware and software associated with HEDM as well as examples of applications. These applications include studies of grain growth, recrystallization, texture development, orientation gradients, deformation twinning, annealing twinning, plastic deformation, and additive manufacturing. We also describe relationships to other X-ray-based methods as well as prospects for further development.

Liquid polymorphism is an intriguing phenomenon which has been found in a few single-component systems, the most famous being water. By supercooling liquid Te to more than 130 K below its melting point and performing simultaneous small-angle and wide-angle X-ray scattering measurements, we observe clear maxima in its thermodynamic response functions around 615 K, suggesting the possible existence of liquid polymorphism. A close look at the underlying structural evolution shows the development of intermediate-range order upon cooling, most strongly around the thermodynamic maxima, which we attribute to bond-orientational ordering. The striking similarities between our results and those of water, despite the lack of hydrogen-bonding and tetrahedrality in tellurium, indicate that water-like anomalies may be a general phenomenon among liquid systems with competing bond- and density-ordering., Comment: Main text: 10 pages, 5 figures; supplementary materials: 14 pages, 13 figures

High-energy, wide-angle x-ray scattering (WAXS, x-ray diffraction) and small-angle x-ray scattering (SAXS) were used to study intact human second metacarpal bones (mc2) from two UK archeological sites. A novel method correcting for irregular mass distribution was applied in these transmission geometry experiments done at beamline 1-ID of the Advanced Photon Source. The authors asked whether there were age-at-death-related changes in carbonated apatite (cAp) lattice parameters and whether SAXS could detect collagen D-period peaks in the archeological mc2. For each of the two sites, Ancaster and Wharram Percy in England, six female mc2s were studied; for each site, two were from each of three age-at-death cohorts (young, 18–29 years; middle, 30–49 years; old ≥50 years) along with a modern control mc2. The Rietveld method was applied to the WAXS patterns to provide precise lattice parameter values. The cAp lattice parameters did not correlate with age-at-death estimated from dental wear. From WAXS and the 00.2 diffraction peak widths, four archeological mc2s possessed coherently scattering domain lengths (crystallite c-axis sizes) that matched that of the modern mc2; SAXS revealed the same four archeological mc2 had D-period peak intensities equivalent to that of the modern mc2. The other eight archeological mc2s had significantly larger crystallite sizes (than the modern mc2) and weak or absent D-period peaks, differences attributed to diagenetic changes. Based on these data, the authors suggest that WAXS 00.2 peak width and SAXS D-period peak intensity can be used with intact bones to select those likely to retain largely unaltered tissue nanostructure, which might be required for other analyses. Taken as a whole, the results suggest detecting age-related deterioration in nanostructural features may be difficult in bone showing significant bioerosion.

Understanding and mitigating filament formation, short-circuit and solid electrolyte fracture is necessary for advanced all-solid-state batteries. Here, we employ a coupled far-field high-energy diffraction microscopy and tomography approach for assessing the chemo-mechanical behaviour for dense, polycrystalline garnet (Li

We have developed and demonstrated an image super-resolution method—XR-UNLOC: X-Ray UNsupervised particle LOCalization—for hard x-rays measured with fast-frame-rate detectors that is an adaptation of the principle of photo-activated localization microscopy (PALM) and stochastic optical reconstruction microscopy (STORM), which enabled biological fluorescence imaging at sub-optical-wavelength scales. We demonstrate the approach on experimental coherent Bragg diffraction data measured with 52 keV x-rays from a nanocrystalline sample. From this sample, we resolve the fine fringe detail of a high-energy x-ray Bragg coherent diffraction pattern to an upsampling factor of 16 of the native pixel pitch of 30 μm of a charge-integrating fastCCD detector. This was accomplished by analysis of individual photon locations in a series of “nearly-dark” instances of the diffraction pattern that each contain only a handful of photons. Central to our approach was the adaptation of the UNLOC photon fitting routine for PALM/STORM to the hard x-ray regime to handle much smaller point spread functions, which required a different statistical test for photon detection and for sub-pixel localization. A comparison to a photon-localization strategy used in the x-ray community (“droplet analysis”) showed that XR-UNLOC provides significant improvement in super-resolution. We also developed a metric by which to estimate the limit of reliable upsampling with XR-UNLOC under a given set of experimental conditions in terms of the signal-to-noise ratio of a photon detection event and the size of the point spread function for guiding future x-ray experiments in many disciplines where detector pixelation limits must be overcome.

We report a mode of grain growth, involving the macroscopic translation of grain centers during nonisothermal annealing. Through synchrotron high-energy x-ray diffraction microscopy, we find dissolution of semicoherent precipitates generates dislocations, thereby raising the stored strain energy within grains. The subsequent evolution of grains shows unexpected grain translations over length scales of 10--100 \ensuremath{\mu}m. Phase-field simulations reveal that such translations are not uncommon in strain-energy-driven grain growth, wherein different regions of a grain may grow and shrink simultaneously.

Zirconium alloys are used in fuel cladding and structural components of nuclear power plants. Hydrogen enters the Zr matrix during plant operation and precipitates as hydride particles that degrade the mechanical properties of the alloy, limiting service life. Knowledge of the stress state within hydride precipitates is important to understand stress-induced degradation mechanisms such as delayed hydride cracking, but no direct quantification has yet been reported in the literature. Here, measurements are reported of the average elastic strain tensor within δ zirconium hydride precipitates in Zr2.5%Nb pressure tube material from CANDU power plants. Complete intensity and strain pole figures for the hydride were obtained by synchrotron X-ray diffraction experiments on specimens with hydrogen contents ranging from ∼100 wt p.p.m. hydrogen to nearly 100% δ-hydride. Zirconium hydride precipitates by a process involving a martensitic transformation, with two hydride variants possible from a single α-Zr grain. A synthetic model of the hydride crystallographic texture allowed the interpretation of the measured strain pole figures and quantification of the elastic strain tensor for both texture components. It was found that the two variants appear in nearly equal proportion but with different stress states, differing in the sign of the shear strain components (∼±3000 µɛ). This difference is possibly associated with the shear movement of Zr atoms during the phase transformation. This suggests that hydride clusters are composed of stacks of smaller hydrides in alternating hydride variants. Stresses were estimated from a set of rather uncertain hydride elastic constants. Overall, both variants showed compressive strains along the tube axial direction (∼5000 µɛ). For low hydrogen concentrations, the hydrides' stress tensor is dominated by compressive stresses of ∼300 MPa along the axial direction, probably caused by the elongated morphology of hydride clusters along this direction, and variant-dependent shear stresses of ∼±100 MPa, probably from the shear movement of the Zr atoms involved in the phase transformation.

An experimental platform for multiscale studies of materials subjected to plane stress loads is presented. Coupling with far-field high-energy diffraction microscopy for grain-by-grain measurements of elastic strains and rotations provides an additional benefit; it enables the direct assessment of elastic vs. inelastic deformation of the gauge sections of cruciform specimens subjected to plane stress loadings, without any a priori assumptions of the form of constitutive relationships, resolving a long-outstanding challenge of multiaxial mechanical testing. Specifically, a planar biaxial mechanical load frame with four independent hydraulic actuators capable of applying arbitrary loading paths and ratios of tension and compression was designed and built for in situ diffraction experimentation. The load frame is integrated for use at the Argonne National Laboratory Advanced Photon Source (APS) synchrotron, Sector 1, 1-ID-E endstation and the Los Alamos Neutron Science Center (LANSCE) spallation neutron source, Spectrometer for Materials Research at Temperature and Stress (SMARTS) instrument. Cruciform specimen geometries were designed to experience loading ratios in the gauges commensurate with those applied at the grips, and to minimize interference with diffracted X-rays and neutrons. The finite element models used to design the cruciform specimen geometries were experimentally validated using stereo digital image correlation measurements. This complete planar biaxial in situ diffraction platform provides a new capability for studying multiaxial micromechanics of crystalline materials (e.g., elastic, slip, twinning, phase transformation) and their dependencies on grain size, location, texture, and neighborhood characteristics.

Two low-carbon 9-Cr ferritic-martensitic steels were designed with the aim of decreasing M23C6 and maintaining or increasing MX phase fraction. A low-carbon (LC) alloy and a low-carbon, zero-niobium (0Nb) alloy were fabricated, their designs based upon the P92 alloy system. Solutionizing temperatures to maximize V and Nb in solution while avoiding δ-ferrite were determined to be 1170 °C for the P92 alloy and 1050 °C for LC and 0Nb, significantly lower than predicted using ThermoCalc® modeling. As was intended, the M23C6 phase fraction was reduced for LC and 0Nb alloys after both heat treating and aging relative to the base P92 alloy, as determined by wide angle x-ray scattering (WAXS) analysis. Dislocation density measurements from x-ray line broadening in P92 and LC suggest these alloys had more stable dislocation substructures than 0Nb at lower temperature and shorter time aging conditions. While LC exhibited lower microhardness than P92 at room temperature, the tensile properties were comparable at 650 °C, suggesting that elevated temperature strength can be achieved with lower carbon contents. Aging studies showed that P92 had a more stable microstructure for higher temperature and longer time aging conditions. The P92 alloy also had a longer stress rupture life, implying that the M23C6 precipitate contribution to thermal stability is important. Evidence of Z-phase was discovered for the LC alloy aged 10,000 h at 650 °C, corresponding to decreased strength and increased ductility. Overall, the stress rupture lives of the modified heat-treatment variations of P92 and LC compare favorably to literature values for 9% Cr steels with conventional heat treatments.

Accurate determination of lattice parameters from X-ray diffraction requires that the diffraction angles be measured very precisely, and significant errors result if the sample–detector separation differs from that assumed. Transmission diffraction from bones, which have a complex cross section and must be left intact, is a situation where this separation is difficult to measure and it may differ from position to position across the specimen. This article describes a method for eliminating the effect of variable sample cross section. Diffraction patterns for each position on the specimen are collected before and after 180° rotation about an axis normal to the cross section of interest. This places the centroid of the diffracting mass at the center of rotation and provides the absolute lattice parameters from the average apparent lattice parameters at the two rotation angles. Diffraction patterns were collected across the cross section of three specimens: a 3D-printed elliptical cylinder of Hyperelastic Bone (HB), which is composed primarily of synthetic hydroxyapatite (hAp), a 3D-printed HB model of the second metacarpal bone (Mc2), and a modern human Mc2 containing nanocrystalline carbonated apatite (cAp). Rietveld refinement was used to determine precise unit-cell parameters a apparent and c apparent for each pattern of each scan, and these values determined the actual average 〈a〉 and 〈c〉 for each sample. The results indicate that the 0°/180° rotation method works well enough to uncover variations approaching 1 × 10−3 Å in cAp unit-cell parameters in intact bones with irregular cross sections.

The recent advancement in multifunctional thermal barrier coatings (TBCs) for temperature sensing or defect monitoring has gained interest over the past decade as they have shown great potential for optimized engine operation with higher efficiency, reduced fuel consumption and maintenance costs. Specifically, sensor coatings containing luminescent ions enable materials monitoring using integrated spectral characteristics. While facilitating sensing capabilities, luminescent rare-earth dopants ideally present minimal intrusiveness for the thermal barrier coating. However, the effects of rare-earth dopant addition on thermomechanical and thermochemical properties remain unclear. Our study intends to fill this knowledge gap by characterizing coatings’ internal thermomechnical properties under realistic gas turbine engine operating temperatures. In this work, TBC configurations including industry standard coatings and sensor coatings were compared to quantify dopant intrusiveness. The TBC configurations have been characterized using high-energy synchrotron X-ray diffraction while being heated up to gas turbine engine temperatures. The TBC samples have been subjected to a single cycle thermal load with multiple ramps and holds during XRD data collection. Depth-resolved XRD was used to obtain the 2D diffraction patterns corresponding to each depth location for the determination of strain distributions along the TBCs. Internal strains and stresses acting through the coatings were quantified mostly highlighting that there is negligible variation between the standard and novel sensor coatings. Thus, the thermal response at high temperature remains unaffected with addition of luminescent dopants. This evaluation of novel coating configurations provides valuable insight for future safe implementation of these temperature sensing coatings without performance reductions.

Model 7000 series alloys with and without copper were fabricated into sheets to study precipitation hardening behavior under isothermal aging conditions. Samples of each alloy were subjected to 3 h annealing treatments at various temperatures to produce a range of precipitate size distributions. Hardness, electrical conductivity, and small-angle X-ray scattering (SAXS) were used to characterize the aging behavior of the two alloys. Precipitate size distributions were modeled from the scattering curves for each annealing condition using a maximum entropy method (MEM) and compared to select transmission electron microscopy (TEM) results. The measured average precipitate diameters from TEM were in good agreement with the average precipitate diameters determined from the scattering curves.

Calcium–magnesium–alumino-silicate (CMAS) particulates enter the aero-engine in a sandy environment, melt and infiltrate into 7 wt% yttria-stabilized zirconia (7YSZ) thermal barrier coatings (TBCs), reducing their lifetime. This leads to chemical degradation in 7YSZ accompanied by tetragonal to monoclinic phase transformation upon cooling. In this work, electron-beam physical vapor deposition coatings were infiltrated with a synthetic CMAS. Synchrotron X-ray diffraction measurements show that CMAS infiltration at 1250 °C has about 43% higher monoclinic phase volume fraction (PVF) at the coating surface compared to 1225 °C and remains consistently higher throughout the coating depth. Additionally, the increase in annealing time from 1 to 10 h results in a 31% higher monoclinic phase at the surface. Scanning electron microscopy revealed the presence of globular monoclinic phases corresponding spatially with the above findings. These results resolve the impact of time and temperature on CMAS infiltration kinetics which is important for mitigation.

Reversible lithium metal anodes that can achieve high rate capabilities are necessary for next generation energy storage systems. Solid electrolyte can act as a barrier for unwanted physical and chemical decomposition that lead to unstable electrodeposition (e.g. dendrite and filament growth). The formation and growth of filaments is tied to unique chemo-mechanical properties that exists at buried solid|solid interfaces. Herein, in situ tomography of Li|LLZO|Li cells is carried out to track morphological transformations in Li metal electrodes and buried solid|solid interfaces during stripping and plating processes. Optimized experimental parameters provide high resolution, high contrast reconstructions that enable lithium metal visualization. Machine learning and image processing tools are combined to quantify changes in lithium metal during stripping and plating. The analysis enables quantifying local current densities and pore size distribution in lithium metal during cycling experiments. Hotspots in lithium metal are correlated with microstructural anisotropy in the solid electrolyte. Modeling studies show large heterogeneity in transport and mechanical properties of electrolyte at the electrode|electrolyte interfaces. Regions with lower effective properties (transport and mechanical) are nuclei for failure. Failure is attributed to microstructural heterogeneities in the solid electrolyte that lead to high local stress and flux distributions.

This work presents a thorough characterization of the texture development during the initial step of a cold pilgering process of a Zircaloy-4 TREX tube, on which the axial cross section is reduced by 80% over a 40cm length with an overall Q-ratio of 2.34, followed by a recrystallization thermal treatment. Texture across a tapered specimen representing this working zone was characterized by neutron diffraction and high energy synchrotron x-ray diffraction at 28 positions (4 locations along its length and 7 locations across its thickness with 0.3 mm spatial resolution), and on the deformed end after the thermal treatment. Results show that the starting material (TREX tube) presents a texture gradient through its wall thickness, with the c poles aligned to the hoop direction at the outer surface (with radial and hoop Kearns factors: fR=0.36, fH= 0.50), and gradually rotating around the axial direction to become a quasi-radial orientation (∼35o out of the radial direction) at the inner surface (fR=0.43, fH=0.35). The overall texture becomes more radial due to the cold pilgering, but the texture gradient remains during the whole deformation process, being always more radial at the inner surface, (fR=0.53, fH=0.37 at 80%) than at the outer surface (fR=0.41, fH=0.50at 80%). The most remarkable changes in texture produced by the rolling process is a 30o rotation of the grains around their c-axis, producing a marked increase of the 2 ¯ 0> // axial fiber texture at expenses of the original 1 ¯ 0> // axial fiber texture observed in the TREX tube. The observed changes in texture during deformation were correctly explained by visco-plastic self-consistent (VPSC) modelling. This was achieved after the inclusion of the basal slip system, which plays a central role to explain the 30o rotation around the c-axis during deformation. The texture evolution was correctly described after the inclusion of a drag effect to grain rotation due to the interaction with neighbouring grains. The through thickness texture differences are greatly reduced by the recrystallization thermal treatment, with similar Kearns factors at the inner surface (fR=0.50,fH=0.28) and the outer surface (fR=0.48, fH=0.39). The predominance of the 1 ¯ 0> // axial fiber texture is recovered after recrystallization.

Two-dimensional distributions of microstructural characteristics of austenite (γ) around the Luders band in medium-Mn transformation-induced plasticity (TRIP) steel were revealed by in situ high-energy X-ray diffraction. Luders band propagation leads to significant changes in the volume fraction and lattice strains of austenite. The evolution of the lattice strain of γ-311 accords well with the true yield behavior model and is used to estimate the angle of the Luders band front with respect to the tensile axis. The modified Williamson-Hall analysis shows that the dislocation density in austenite increased from 7 × 1014 m−2 to 1.5 × 1015 m−2 after Luders band propagation.

Germanium has been the material of choice in detectors of high-energy X-rays and gamma rays for many years, largely because it is relatively easy to obtain high-quality material in large quantities...

Creep deformation mechanism of Grade 91 steel at 650 °C was investigated in-situ via wide-angle X-ray scattering (WAXS). WAXS peak broadening and a modified Williamson-Hall analysis provided information on evolution of dislocation densities in the primary α − Fe phase, while WAXS peak shifts provided lattice strains in the α − Fe matrix, M23C6 and MX precipitates. Load transfer was not evident during in-situ creep deformation, suggesting that precipitates did not significantly strengthen the matrix during creep deformation. Peak broadening results illustrated an increase in average dislocation density during primary stage creep. After onset of secondary creep, there was a decrease in dislocation density, attributed to annihilation and re-ordering of dislocations in the subgrain structure, followed by a relatively constant average dislocation density with increasing strain.

Synchrotron X-Ray transmission diffraction experiments were performed to study hydride precipitation and dissolution in the zirconium/zirconium-hydride system while it occurs. Evidence was found that the hysteresis between the terminal solid solubility for precipitation and dissolution is not observed when hydride particles are already present at the beginning of sample cooldown. Furthermore, experimental results show that, during a temperature hold, the concentration of hydrogen in solid solution becomes lower than the terminal solid solubility for hydride precipitation and eventually reaches the terminal solid solubility for hydride dissolution, indicating that the latter is the actual thermodynamic solubility limit.

The tensile deformation behavior of a high-temperature, ultrafine-precipitate strengthened (HT-UPS) stainless steel was characterized in-situ with high-energy X-ray diffraction at 20 and 400 °C. The HT-UPS samples were neutron irradiated to 3 dpa at 400 °C. Significant irradiation hardening and ductility loss were observed at both temperatures. Lattice strain evolutions of the irradiated samples showed a strong linear response up to near the onset of the macroscopic yield, in contrast to the unirradiated HT-UPS which showed a pronounced non-linear behavior well below the macroscopic yield. While the room-temperature diffraction elastic moduli in the longitudinal direction increased after irradiation, the 400 °C moduli were similar before and after irradiation. The evolution of the {200} lattice strain parallel to the loading axis ( e { 200 } L ) showed unique characteristics: in the plastic regime, the evolution of e { 200 } L after yield is temperature-dependent in the unirradiated specimens but temperature-independent in the irradiated specimens; and the value of e { 200 } L at the yield is an irradiation-sensitive, temperature-independent parameter. The evolution of e { 200 } L corresponds well with the dislocation density evolution, and is an effective probe of the deformation-induced long-range internal stresses in the HT-UPS steel.

In this study, we used far-field high-energy x-ray diffraction microscopy (FF-HEDM) to measure in 3D the spatial distributions of the sizes, orientations, and residual strains of grains and subgrains formed by room-temperature tensile deformation in a neutron-irradiated (450 °C, 0.01dpa) Fe-9Cr specimen and its unirradiated counterpart. We found that neutron irradiation under this condition alone had no effect on the grain size distribution. After deformation, grains fragmented into subgrains in both unirradiated and irradiated specimens: the irradiated specimen contained a few large subgrains which co-existed with many smaller subgrains, while the unirradiated specimen contained small subgrains with a relatively uniform size distribution. Prior to deformation, the irradiated specimen had higher residual strain spread compared to its unirradiated counterpart, while after deformation to the maximum uniform elongation, the strain distributions among subgrains were similar between the unirradiated and irradiated specimens. The FF-HEDM measurements provide new insight into the effects of neutron irradiation on the mechanical response of Fe-Cr ferritic alloys.

The benefits of additive manufacturing have been well documented, but prior to these materials being used in critical applications, the deformation mechanisms must be properly characterized. In this work, the role of heat treatment and build orientation of selective laser melting IN718 is investigated through detailed characterization. The microstructure of this material is probed through a combination of electron microscopy to identify the precipitate structure, electron backscatter diffraction to quantify the grain-level features, and synchrotron-based X-ray microcomputed tomography to detect porosity. A high degree of porosity is observed spatially near the free surface of the part, where the contour during the build process meets the interior hatch. Further, microstructure based deformation mechanisms are explored through digital image correlation relative to the grain features after monotonic and cyclic loading and in situ high-energy X-ray diffraction to identify the lattice strain evolution in these materials. Demarcations between the behaviors of the as-built versus post-processed materials are discussed; specifically, in terms of anisotropy with respect to build direction and values of the strength properties, based on the grain morphology, coherent twin formation, and precipitate structure. Lastly, the presence of dislocation sub-structures within the grains is observed to homogenize deformation within the as-built sample, while strain partitioning is observed during loading of the post-processed sample.