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In the modern world, plastics have become indispensable. Due to their properties, they are used for a wide variety of applications ranging from packaging materials to textiles and medical technology. The vast majority of these plastics are made from finite fossil feedstocks that will need to be replaced in the long term to meet consumer demands in the future. Intensive research is being conducted into alternative bio‐based feedstocks to replace petroleum‐based plastics with more environmentally friendly variants. This includes polylactide, a polyester derived from lactic acid, which is mainly used as packaging material. In this work, star‐shaped copolymers consisting of polylactide and OrganoCat lignin with varying lignin loadings are synthesized using a “grafting‐from” approach directly from the lactide melt using a zinc‐based guanidine catalyst. This method proves to be efficient and copolymers can be produced after 30 min to three hours with high lactide conversions. Kinetic studies are performed to investigate the influence of different lignin loadings on the polymerization rate and 31P NMR experiments are used to analyze the functionalization of the lignin. Thermal analysis reveals an increase of the glass transition temperature and a higher thermal decomposition temperature with increasing lignin content.

Recovering scandium from hydrometallurgical residue bears the potential of a better supply of an industry depending on imports from countries with more mineral resources than Europe. To recover scandium from unused metal production residue, strip liquors from a solvent extraction process are treated with an antisolvent to crystallize the ammonium scandium fluoride salt (NH4)3ScF6 with high product yields. However, high local supersaturation leads to strong nucleation, resulting in small crystals, which are difficult to handle in the subsequent solid-liquid separation. Reducing local supersaturation makes it possible to reduce nucleation and control crystal growth. Key operation parameters are the concentration of ethanol in the feed and its addition rate. The concentration of the antisolvent in the feed causes a shorter mixing time in the proximity of the antisolvent inlet, which leads to a smaller local supersaturation and therefore less nucleation and more crystal growth. Lowering the antisolvent addition rate enhances this effect. The crystal size distribution during and at the end of the fed-batch process is analyzed by SEM imagery of sampled and dried crystals. To produce reproducible crystal size distribution from SEM images the neural network Mask R-CNN has been trained for the automated crystal detection and size analysis.

Scandium is a rare earth element that has been declared a critical raw material by the EU. Its availability is low but the demand for it is increasing. Bauxite residue presents a possible European source. A novel process to extract scandium from the residue incorporates anti-solvent crystallization, which delivers the scandium salt (NH4)3ScF6 that can be calcined to ScF3 for direct use in an aluminum alloy. However, this crystallization process produces small crystals in the single-digit micrometer scale, hindering solid–liquid separation. In order to facilitate the separation, the crystallization process needs to be better understood and controlled. Therefore, nucleation kinetics are investigated by measuring the metastable zone width (MSZW) with an optical endoscope probe inside a 300 mL stirred fed-batch crystallizer with varying operating parameters. To study the influence of mixing on the MSZW, the stirring rate, the antisolvent addition rate, and the dilution of the antisolvent before injection are varied. The latter is proven to widen the MSZW by a multiple. It could be confirmed that mixing times on different scales greatly influence the MSZW and the growth of the crystals in the process. With these results, the boundaries for operating parameters are studied in order to control the crystallization process and thus crystal growth.