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In this study, the effect of different process conditions on the material properties of a single UV-cured layer of methacrylate resin, typically used in the stereolithography (SLA) process, is assessed. This simplified approach of the SLA process gives the opportunity to study the link between process conditions and mechanical properties without complicated interactions between different layers. Fourier-transform infrared analysis is performed to study the effect of light intensity, curing time, and initiator concentration on the monomer conversion. A model is developed based on the reaction kinetics of photopolymerization that describes and predicts the experimental data. The effect of curing time and light intensity on the glass-transition temperature is studied. A unique relation exists between conversion and glass-transition temperature, independent of the light intensity and curing time. Tensile tests on UV-cured resin show an increase in yield stress with increasing curing time and a linear relation between glass-transition temperature and yield stress. However, a lower light intensity leads to a different network structure characterized by a lower yield stress and glass-transition temperature. The correlations between process conditions and the mechanical properties of UV-cured methacrylate systems are established to better understand the role of the processing parameters involved in the SLA process. ispartof: Macromolecules vol:52 issue:23 pages:9220-9231 ispartof: location:United States status: published

Nowadays, in many applications metal parts are replaced by light-weight polymer products. As a result of the processing history, these polymer fabricates are, more often than not, anisotropic, leading to a direction dependent mechanical performance. Recently we showed the frictional response of isotactic polypropylene is improved by pre-stretching the crystalline network. In the present work, the scratch response of isotropic high-density polyethylene (HDPE) is compared with that of several pre-stretched samples of the same material, subjected to a single-asperity contact with a rigid diamond indenter. The surface penetration and lateral force are measured in-situ for a range of applied loads and sliding velocities. In the direction perpendicular to the orientation, the observed response is comparable to that of isotactic polypropylene (iPP). Contrary, in the direction parallel to the oriented crystals abrasive wear is observed in HDPE already for relatively low applied loads. As the amount of anisotropy increases, the wear-rate also increases, leading to a decrease in global scratch resistance of these materials. The discrepancies between iPP and HDPE are explained by the intrinsic material behaviour; the lack of strain softening in HDPE prevents strain localization, hence the ever increasing local stress reaches its maximum value and brittle machining is observed.

The determination of rheological and mechanical material properties becomes a challenge when the availability of material is limited to a few (milli)grams. This miniaturized testing is hampered by the contradicting requirements of small sample sizes (and thus surface areas) and sufficiently large generated torques and forces. In this paper we provide a feasible methodology to determine the relevant material parameters in terms of processing and mechanical performance starting from 30 mg of material, using micropillars with a diameter of 1 mm. Complex viscosity in small amplitude oscillatory shear as the relevant parameter for thermoconformation processes is determined by means of eccentric rheometry. Herein, the sample is placed off-centered, which results in an increase in the generated torque without the need for increasing the size of the sample. By combining experimental data and numerical simulations, we show that the choice of the pillar aspect ratio is essential to maintain a homogeneous sample deformation and thus to extract correct rheological parameters. Values obtained with eccentric rheometry collapse with those obtained from standard rheometry. The intrinsic mechanical behavior is evaluated at room temperature and the yielding kinetics is studied. The methodology developed here can be extended to other systems and testing conditions, allowing a full material characterization in the liquid as well as in the solid state with only 30 mg of material.

© 2018 Elsevier Ltd This study presents the mechanical characterization of UV-curing acrylate systems. UV-curable polymers are commonly used in the stereolithography (SLA) technique to build multi-layered objects. Typically, the mechanical properties of the 3D-printed product are affected by the intrinsic material heterogeneity along the sample thickness. To understand what determines this heterogeneity, single layers of UV-curable polymer are characterized and the effect of process conditions on the mechanical properties is studied. Micro-compression experiments are carried out to determine the intrinsic mechanical properties which are representative of one single UV-cured layer. To determine the right conditions to generate maximally-cured micropillars, the evolution with irradiation time of monomer conversion, glass-transition temperature and yield stress has first been studied. Thereto, micrometer-sized pillars and dog-bone shaped samples have been prepared via UV-curing. Micro-compression measurements on maximally-cured micropillars are performed to study possible size effects. The results reveal that with decreasing pillar size, the yield stress decreases. Tensile measurements are performed on dog-bone shaped samples which have been processed in the same way as compared to the compression samples. These tensile tests show higher yield stress values when compared with compression tests. This size effect can be attributed to the rinsing with acetone during the sample preparation that leads to a removal of monomer from the crosslinked network. As a consequence, in the real 3D-printing process, the mechanical properties will depend on the feature size. In conclusion, a method is presented to determine the mechanical properties of one single layer of material used in the rapid-prototyping SLA process. The experimental procedure we adopted requires only a few millilitres of material and, therefore, is well suited for screening materials under real SLA process conditions. ispartof: POLYMER vol:150 pages:84-94 status: published

Polymers are increasingly used in applications where relative moving parts are in contact. The dissipation of energy due to friction, i.e. heat production, reduces a product's lifetime significantly. Since in processing often an extrusion or injection moulding step is used in product formation, the induced anisotropic microstructure leads to a spatial variation of mechanical properties, for example frictional resistance. In this work we compare the scratch response of isotropic isotactic polypropylene (iPP) to the response of various oriented iPP systems. Subjected to single-asperity contact with a rigid diamond, the surface penetration and lateral force are measured. For various combinations of applied normal load and sliding velocity, the surface penetration and lateral force are measured. Optical profilometry measurements are used to explain the (large) differences in residual scratch profile between tests performed in the direction parallel and transverse to the orientation direction, respectively. As the anisotropy increases with the amount of orientation, both the maximum tensile stress and the strain hardening increase substantially. The penetration depth, for oriented systems governed by the transverse viscoelasticity and yield stress, is comparable for all loading angles and decreases with increasing amount of orientation. The direction of lowest frictional resistance is shown to be the direction parallel to the oriented crystals. The combination of decreasing global deformation and friction reduction as a result of pre-stretch decelerates strain localization, therewith delaying crack initiation which eventually leads to abrasive wear. Along with that, the substantial amount of elastic recovery after scratching in the transverse direction is related to the pre-tension of the perpendicular crystal network.

Soft-solid foods show a progressive transition from a viscoelastic solid state to a flowing fluid state when subjected to a large load. The engineering properties and sensory texture of soft-solid foods depend strongly on the rheological properties that characterize this fluidization. In this paper we use Large Amplitude Oscillatory Shear (LAOS) rheometry to quantify the texture of emulsion-filled food gels in terms of measurable material properties. We provide unambiguous rheological definitions for the firmness, rubberiness, softening and fluidization of soft-solid food gels. We propose a new measure for the load-induced solid-fluid transition, the fluidizing ratio, which quantifies the progression of damage and the degree of plastic flow in the soft-solid gel. We use another dimensionless measure, the thickening ratio, to reveal and characterize the resulting sequence of flow regimes. We use our rheological definitions to quantify the texture of zero-fat, low-fat and full-fat semi-hard cheese respectively. Our data provides evidence that the rate of two physical processes, microcrack nucleation and microcrack propagation, are controlled by the amount of fat emulsion in the gel and govern the rubberiness and brittleness of semi-hard cheese. By translating texture terminology into quantitative material properties measured using Large Amplitude Oscillatory Shear, we augment the capabilities of LAOS as an analytical tool for structure-texture engineering of soft-solid food gels. Keywords: Emulsion-filled gels, Fluidization, Food texture engineering, Microstructure, LAOS