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The global drive to eliminate mercury is stimulating the development of LED lamps for UV curing of coatings. Despite its many advantages, the transition to this system in the furniture industry presents technological issues. This paper aimed to determine the impact of the paint line's individual technological and process parameters on the coating's optical properties, such as colour and gloss of furniture components made of white-coloured light-weight boards. Samples were prepared under the conditions of an industrial paint line using LED and traditional mercury lamps at the rate of 50 m/min. The colour was tested using the CIELAB system on a BYK GARDNER spectrophotometer, while the gloss was measured using the PICO GLOSS meter. Based on the data obtained, the optical parameters were found to be highly stable irrespective of the power drop in the LED lamps. The coordinates L*, b* and gloss G were affected by the amount of topcoat and basecoat, the number of coats, the mercury lamps' power and the panel grinding programs used. The results of the tests showed that high L* and b* values could be achieved by increasing the number of overlays. This solution also ensures less basecoat and topcoat consumption, contributing to large material savings. [ABSTRACT FROM AUTHOR]

The furniture industry constantly strives to search for ecological and cost-effective solutions in the production of wood-based composites. It is anticipated that furniture with a honeycomb core and HDF-facing will gain market share. Understanding how specific technical and procedural factors on the finishing line affect the resistance of coatings on furniture elements made of honeycomb boards was the main goal of the study. With the use of a digital microscope, the roughness of two different types of HDF was tested. On the industrial UV LED+Hg finishing line, 198 different surface coating variations were produced by applying five or six layers of varnish applied, ranging from 3 to 30 g/m2 and hardening them with various surface power densities. On the basis of statistical tests, the influence of individual factors on abrasion, impact, and scratch resistance was determined. The nanointendence test of the coatings was used to measure the hardness and elasticity modulus. The coloring caused by coffee traces was checked using a colorimeter. The findings confirm the conception that LED+Hg lamp modules can replace mercury and gallium-doped mercury lamps. [ABSTRACT FROM AUTHOR]

The global drive to eliminate mercury is stimulating the development of LED lamps for UV curing of coatings. Despite its many advantages, the transition to this system in the furniture industry presents technological issues. This paper aimed to determine the impact of the paint line’s individual technological and process parameters on the coating’s optical properties, such as colour and gloss of furniture components made of white-coloured light-weight boards. Samples were prepared under the conditions of an industrial paint line using LED and traditional mercury lamps at the rate of 50 m/min. The colour was tested using the CIELAB system on a BYK GARDNER spectrophotometer, while the gloss was measured using the PICO GLOSS meter. Based on the data obtained, the optical parameters were found to be highly stable irrespective of the power drop in the LED lamps. The coordinates L*, b* and gloss G were affected by the amount of topcoat and basecoat, the number of coats, the mercury lamps’ power and the panel grinding programs used. The results of the tests showed that high L* and b* values could be achieved by increasing the number of overlays. This solution also ensures less basecoat and topcoat consumption, contributing to large material savings.

The furniture industry constantly strives to search for ecological and cost-effective solutions in the production of wood-based composites. It is anticipated that furniture with a honeycomb core and HDF-facing will gain market share. Understanding how specific technical and procedural factors on the finishing line affect the resistance of coatings on furniture elements made of honeycomb boards was the main goal of the study. With the use of a digital microscope, the roughness of two different types of HDF was tested. On the industrial UV LED+Hg finishing line, 198 different surface coating variations were produced by applying five or six layers of varnish applied, ranging from 3 to 30 g/m2 and hardening them with various surface power densities. On the basis of statistical tests, the influence of individual factors on abrasion, impact, and scratch resistance was determined. The nanointendence test of the coatings was used to measure the hardness and elasticity modulus. The coloring caused by coffee traces was checked using a colorimeter. The findings confirm the conception that LED+Hg lamp modules can replace mercury and gallium-doped mercury lamps.