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Taro leaf (Colocasia esculenta) has the potential to be used as a corrosion inhibitor because it has a substance called polyphenol that binds to the hydroxyl group and essential amino acids. Taro leaf extract is taken by maceration method. In this study, the specimen was steel API 5L grade B that would measured the corosivity in 0.1 M HCl solution + taro leaf extract with a specific concentration (in ppm). Tests conducted by FTIR method taro leaves, potentiodynamic polarization (Tafel) and Electrochemical Impedance Spectroscopy (EIS). Based on the results revealed that there is a phenolic group in taro leaves, which has polyphenol content 0.053 % (mg/100 mg). The optimum composition of taro leaf extract is 4000 ppm which generate corrosion rate value of 30.22 mpy and efficiency inhibitor performance of 72.7 %. In this study, the Kads value of taro leaf extract ranged from 0.885 to greater than Kads value of ginger extract in hydrochloric acid solution. The high Kads values indicate a more efficient process of adsorption and better value of inhibition efficiency. [ABSTRACT FROM AUTHOR]

The results of chalcopyrite concentrate processing using low-temperature and high-temperature sulfuric acid pressure leaching are presented. A material of the following composition was used, 21.5 Cu, 0.1 Zn, 0.05 Pb, 0.04 Ni, 26.59 S, 24.52 Fe, 16.28 SiO2 (in wt.%). The influence of technological parameters on the degree of copper and iron extraction into the leach solution was studied in the wide range of values. The following conditions were suggested as the optimal for the high-temperature pressure leaching: t = 190 °C, PO2 = 0.5 MPa, CH2SO4 = 15 g/L, L:S = 6:1. At the mentioned parameters, it is possible to extract at least 98% Cu from concentrate into the leaching solution during 100 minutes. The following conditions were suggested as optimal for the low-temperature pressure leaching: t = 105 °C, PO2 = 1.3-1.5 MPa, CH2SO4 = 90 g/L, L:S = 10:1. At the mentioned parameters, it is possible to extract up to 83% Cu from the concentrate into the leach solution during 300-360 minutes. [ABSTRACT FROM AUTHOR]

The performance of carbon steel, galvanized steel and aluminium after one month exposed in the atmospheric coastal area, which is in Limbangan and Karangsong Beach, West Java, Indonesia was evaluated. The corrosion rate was determined by weight loss method and the morphology of the steel after exposed was observed by Scanning Electron Microscopy(SEM)/Energy Dispersive X-Ray Analysis(EDX). The site was monitored to determine the chloride content in the marine atmosphere. Then, the corrosion products formed at carbon steel were characterized by X-Ray diffraction (XRD). The result showed the aggressively corrosion in Karangsong beach, indicated from the corrosion rate of carbon steel, galvanized steel and aluminium were 38.514 mpy; 4.7860 mpy and 0.5181 mpy, respectively. While in Limbangan Beach the corrosion rate of specimen carbon steel, galvanized steel and aluminium were 3.339; 0.219 and 0.166 mpy, respectively. The chloride content was found to be the main factor that influences in the atmospheric corrosion process in this area. Chloride content accumulated in Karangsong and Limbangan was 497 mg/m2.day and 117 mg/m2.day, respectively. The XRD Analysis on each carbon steel led to the characterization of a complex mixture of iron oxides phases. [ABSTRACT FROM AUTHOR]

The alpha-betaTi-6Al-6Nb was manufactured by vacuum arc re-melting furnace with non consumable tungsten electrode. The ingot was homogenized and rolled to plates, followed by solution treatment. Microstructure evolution and its influence to mechanical properties was investigated, using optical microscope, hardness test, and Young’s modulus measurements. The resultshowedthat Ti6Al6Nb alloy after solution treatment at 1050 °C has full equiaxed microstructure. The solution treatment exhibit Young’s modulus 115 to 123 GPA and 36.27 to 44.03 HRc. The Young’s modulus of Ti-6Al-6Nb after solution treatment was closed to conventional Ti-6Al-4V. [ABSTRACT FROM AUTHOR]

This paper reports the influence of high tempering temperature and holding time on the mechanical properties and microstructure of the recently modified 410 martensitic stainless steel. The modified steel was prepared by induction melting followed by hot forging, quenching and tempering. The hardness and tensile strength of the steels decreased with increasing tempering temperature from 600 to 700 °C and with increasing holding time from 1 to 6 h. Based on microstructural images, it was observed the coarsening of lath martensite and of the metal carbides as well. However, a relatively high hardness and strength were still exibited by this steel after tempering at a such high temperature of 600-700 °C. The partition of Mo into the carbides identified by EDS analysis may correlate with this situation. [ABSTRACT FROM AUTHOR]

The effect of MgO, CNT, TiO2 addition on the structural and transport properties of Bi1.6Pb0.4Sr2Ca2Cu3O8 superconducting samples have been investigated. The samples were prepared by solid-state method and recurrent sintering. The samples were characterized by x-ray diffraction (XRD), scanning electron microscopy, and electrical resistivity measurement. The critical superconductivity transition temperature (Tc) of MgO, CNT, TiO2 addition were found to be lower than the pure sample. Tc-onset was found 121.5 K; 117.5 K; 120.8 K; 120.1 K with broad transition 15.4 K; 15.8 K; 22 K; 46.8 K for pure BPSCCO sample and MgO, CNT, TiO2 addition samples, respectively. XRD analysis showed that the decrease of the volume fraction Bi-2223 and increase Bi-2212 phase with addition MgO, CNT, and TiO2. Recurrent sintering increased Tc and narrowed transition temperature. [ABSTRACT FROM AUTHOR]

Vertical axis tidal current turbine is main part of ocean energy devices which converts the tidal current energy into electricity. Its development is arising too due to increased interest research topic concerning climate change mitigation. Due to its rotating movement, it will be induced mechanical forces, such as shear stress and/or particle impact. Because of its natural operations, vertical axis turbine is also being exposed to harsh and corroding marine environment itself. In order to secure the vertical tidal turbine devices from mechanical wear and corrosion effects which is lead to a material loss, an appropriate erosion-corrosion protection needs to be defined. Its protection actionscan be derived such as design factors, material selections, inhibitors usage, cathodic protections, and coatings. This paper aims to analyze protection method which is necessary to control erosion-corrosion phenomenon that appears to the vertical axis tidal current turbine. [ABSTRACT FROM AUTHOR]

Titanium Ti-6Al-4V is widely used as a biomaterial because it has a low elastic modulus. Vanadium is known as a toxic element and caused allergic in the human body. Therefore in recent study vanadium substitute by Molybdenum in the Ti alloys, the composition of alloys consists of 6 % Alumunium, 6 % of Molybdenumand 82 % of Titanium in weight percent (Ti-6Al-6Mo). The elastic modulus and the microstructure were studied based on the effect of solution treatment cooling medium. The Ti-6Al-6Mo as-cast was homogenized at a temperature 1150 ° C for 12 hours then hot-rolled with preheating temperature of 1050 ° C for 30 minutes, and 50% of reduction. Solution Treatment held at 1150 ° C for 3 hours and cooled with oil, water, and ice water. The microstructures were observed using optical microscope and SEM-EDX, the phase transformations were observed using XRD and the elastic modulus was observed using an ultrasonic test approach. The result of optical microscope shows that the structure of Ti-6Al-6Mo is on an equiaxed form in the various cooling medium. The XRD shows that Ti-6Al-6Mo has α and β phase, and the ultrasonic test informs that water gives the lowest modulus, 107.4 GPa. [ABSTRACT FROM AUTHOR]

This paper reports the effect of aluminium corrosion reaction on the density, porosity, and thermal insulation capability of porous fire bricks. The reaction between aluminium and alkaline solution produces hydrogen and other sediment products. The test specimens of fire bricks were made from the mixture of castable cement, aluminium powder of 325 mesh in size (0, 0.1, 1, and 2 wt% with respect to castable cement), and 0.185 M KOH solution. The structural examination of the specimens shows the increase of porosity to 22.7 - 30.6% and the decrease of density in the range of 1.135-1.503 g/mL. In addition, the samples possess average pore size of 0.001-0.003 cm3 with the thermal insulation in the range of 47-78%. [ABSTRACT FROM AUTHOR]

Titanium (Ti) alloys have been used in several industrial applications owing to their unique mechanical properties and superior corrosion resistance. The β type alloys are one of the most functional classes of Ti alloys in relation to the processing, microstructure and mechanical properties. The composition of Ti alloys is influenced by the fabrication method and alloying composition. In this work, the effect of alloying element Sn on the mechanical hardness of as-cast metastable β type ternary alloys Ti-30Nb-xSn was studied. Sn was expected to stabilize the β phase. The Sn concentration in the alloys varied 2, 5, and 8 wt%. The alloys hardness was measured by Vickers Hardness test. The microstructure and chemical composition were investigated by scanning electron microscope (SEM) and x-ray diffractometer (XRD), respectively. The results indicated that the hardness was altered by the Sn content in the alloys. The β phase was stabilized at a concentration of alloying element Sn 5 wt%. Meanwhile, at both low and high Sn concentrations the α-phase coexisted with the β phase. As a consequence, the Ti-30Nb-5Sn exhibited the lowest hardness (455 HV) relative to the Ti-30Nb-2Sn (473 HV) and Ti-30Nb-8Sn (559 HV) alloys. [ABSTRACT FROM AUTHOR]

The Ti-6Al-6Nb alloy has been used as bone plate in biomedical application. But, its modulus elasticity still lies above its cortical-bone, which causes stress shielding. An alternative process for reduce modulus of elasticity by means of treatment solutions with heating β-transus temperature follows with rapid cooling for obtaining high % intensity of β-phase fractions. In this study the Ti-6Al-6Nb as-cast alloys were homogenized at 1050 °C for 12 hours, then hot-rolled with a reduction 60% (from 10mm to 4 mm thickness) at 1000 °C and then dissolved at 1100 °C for 2 hours and then cooled by water, oil and air. The microstructural observations were performed with OM and SEM-EDS. The phase analyzes were observed by XRD test and mechanical properties observed by Ultrasonic test. The observation result shows the elasticity modulus value in alloys which being ST with cooling is 106,71 GPa. This is consistent with the observation of the microstructure that the presence of β-transformed and it is also in accordance with the XRD analysis and the intensity of the phase fraction, where the peak and% intensity of the β (35%) phase fraction increase in alloys which ST and oil quench. [ABSTRACT FROM AUTHOR]

In this work, the effect of 2% W, 1%Nb, and 1% V addition on the hardness, microstructure, and pitting resistance to austenitic stainless steel Fe25Ni15Cr was investigated. The specimens were prepared in induction melting furnace, followed by homogenizing at 1100⁰C for 24 h. Then, the specimens were solution treated at 975⁰C for 2 h followed by water quenching and aging at 725⁰C for 15 h. The hardness was measured by using Rockwell hardness B, and metallographic observation was conducted using optical microscope and SEM-EDS. The results show that the increament of W, Nb, and V in the austenitic stainless steel Fe25Ni15Crby increased the hardness. The metal carbide precipitation occurred at grain boundaries in niobium free alloy. The addition of Nb in the alloy promotes the Laves phase transformation, and addition of V increase Nb content in the Laves phase. Laves phase formation in alloys containing niobium during aging heat treatments lead to an increase in hardness. Addition of W, Nb, and V also increase pitting resistance of the Fe25Ni15Cr austenitic stainless steel. This can be attributed to an increasing level of niobium in the matrix. [ABSTRACT FROM AUTHOR]

High demand of armor material impacts on the use of lateritic steel as alternative armored material, therefore an increase of its mechanical properties is necessary. Quenching and tempering process can be used to increase the mechanical properties of the lateritic steel. The variables that used in this research are variation in media quench (water, oil, and air) and variation in tempering temperatures (0, 100, and 200 °C). The results show that specimen with water quenchant tempered at 100 °C have the highest average on hardness (59.1 HRC) and tensile strength. Specimen with oil quenchant tempered at 100 °C has the highest impact toughness (52 J). Secondary hardening and tempered martensite embrittlement phenomenon is found in some specimens where its hardness increased and its impact toughness decreased after the tempering process. Microstructures which formed in this process are martensite and retained austenite phase with fracture types are brittle. [ABSTRACT FROM AUTHOR]

Sacrificial Anode Low voltage is the latest generation of the sacrificial anode that can prevent the occurrence of Hydrogen Cracking (HIC) due to overprotection. The Al-5n-0.5Cu alloy showed the potential to be developed as the new sacrificial anode. However, the main problem is copper made Al2Cu intermetallic in grain boundary. Samarium is added to modify the shape of the intermetallic to make it finer and make the corrosion uniform. Several characterizations were conducted to analyze the effect of Samarium. Scanning electron microscope (SEM) and Energy dispersive spectroscopy was used to analyzed the microstructure of the alloy. Metallography preparation was prepared for SEM analysis. Corrosion behavior was characterized by cyclic polarization in 3.5% NaCl solution. The results show samarium can change the shape of intermetallic and refine the grains. In addition, samarium makes better pitting resistance and exhibits a tendency for uniform corrosion. It is indicated by the loop reduction (ΔEpit-prot). Current density increased as an effect of samarium addition from 6x10−5 Ampere (Al-5Zn-0.5Cu) to 2.5x10−4 Ampere (Al-5Zn-0.5Cu-0.5Sm). Steel potential protection increased after addition of samarium which is an indication the possibility of Al-Zn-Cu-Sm to be used as low voltage sacrificial anode. [ABSTRACT FROM AUTHOR]

The aims of this research were to study the leaching process of manganese ore which originated from Sumbawa, Indonesia and its characterization. A high grade Indonesian manganese ore from Sumbawa, West of Nusa Tenggara was characterized by X-Ray Fluorescence (XRF). The result showed composition of 78.8 % Mn, 17.77% Fe and the rest were trace elements such as Si, Co, Ti, Zn, V and Zr contents. X-Ray Diffraction analysis showed that the manganese ore was consisted of pyrolusite (MnO2), rhodonite (MnSiO3), rhodochrosite (MnCO3) and hematite (Fe2O3). Manganese ore was also analyzed by thermal analysis to observe their thermal decomposition character. In this study, sulphuric acid (H2SO4, 6 M) was deployed as leaching agent. The leaching process was performed at 90 °C for two hours with the addition of NH4OH to control pH. Recovery percentage of leaching process yielded of 87 % Mn extracted. The crystallization process result at heating temperature of 200 °C was confirmed by XRD as manganese sulfate. [ABSTRACT FROM AUTHOR]

The aim of this research was to obtain the austenite phase from ferritic stainless steel through sample heat treatment. The AISI 430 ferritic steel with the thickness of about 0.4 mm was used. The heat treatment was conducted in a tube furnace at elevated temperature of 1150, 1200, 1250 °C and nitrogen gas flow rate of 0.57 and 0.73 l/s. The samples were then rapidly quenched in water bath. An optical microscope, XRD, SEM-EDS and micro vickers hardness tester were used to characterize the sample before and after het treatment. The presence of anneal twins indicated the formation of austenite phase in the sample. Its fraction was varied from 10.89 wt% to 35.10 wt%. In addition, the heat treatment temperature strongly affected the sample hardness. The optimum hardness obtained was about 542.69 HV. According to the results, this material can be considered for biomedical applications. [ABSTRACT FROM AUTHOR]

Due to wide spread use of steel and galvanized steelin Indonesia, it is important to study corrosion behavior of these materials in marine environments. Thus, corrosion performance of those materials was conducted in Karangsong and Limbangan. Since, the surface data was not available in the literature. Those materials were immersed in sea water for 27 days. The corrosion measurement was conducted by weight loss. Sea water parameter such as temperature, pH, salinity, DO (Dissolved Oxygen), and conductivity were measured. SEM-EDS was conducted to see corrosion morphology. The results showed that mild steel was more corroded than galvanized steel in both seawater environments. Corrosion rate of mild steel and galvanized steel in the Karangsong sea water were 29.5 and 8.4 mpy respectively, and corrosion rate of mild steel and galvanized steel in Limbangan sea water were 25.5 and 7.6 mpy respectively. [ABSTRACT FROM AUTHOR]

Hard metal castings are widely used in the coal mill pulverizer as construction material for coal crushers. During its operation crushers and mills experience degradation caused by abrasion load. This research dealed with the surface overlaying of similiar material on the surface of white cast iron by mean of gravity casting. The die blank casting was preheated prior to the casting process of outer layer made of Ni-Hard white cast iron to guarantee bonding processes and avoid any crack. The preheating temperature of die blankin ther range of 500C up to 850C was set up to reach the interface temperature in the range of 887°C -1198°C and the flushing time was varied between 10-20 seconds. Studies carried on the microstructure of sample material revealed a formation of metallurgical bonding at the preheating temperature above 625 °C by pouring temperature ranging from 1438 °C to 1468 °C. Metallographical and chemical composition by mean of EDS examination were performed to observed the resut. This research concludes that the casting of Ni-Hard 1 overlay by applying gravity casting method can be done by preheating the surface of casting to 625 °C, interface temperature of 1150 °C, flushing time of 7 seconds and pouring temperature of 1430 °C. Excellent metallurgical bonding at the contact area between dieblank and overlay material has been achieved in which there is no parting line at the interface area to be observed. [ABSTRACT FROM AUTHOR]

Ti 6Al-4V ELI (Extra Low Interstitial)alloy containing 6wt% of aluminum, 4wt% of vanadium with controlled level of iron and oxygen is one of most popular alloy employed in biomedical applications as implant material. Heat treatment process for titanium alloys becomes important and could be performed by some of different ways in order to develop microstructure as well as its properties. The objective of this paper is to study the effects of solution treatment temperature on microstructure and mechanical properties of as-cast Ti-6Al-4V ELI especially microhardness value. The alloy was melted by single arc melting furnace with a water-cooled copper crucible hearth under argon atmosphere and then casted. It was heat treated through solution treatment at 3 (three) different temperaturesi.e. 850°C, 950°C and 1050°C in an argon gas atmosphere for around 30 minutes. After solution treatment, samples were water quenched and then aged at temperature of 500°C for 4 hours. To investigate its microstructure, the alloy was investigated under optical microscope and scanning electron microscope (SEM). It was observed Widmanstätten microstructure consisting of mixture α and β phase with basket-weave pattern. The Vickers microhardness test was performed and the results exhibited the optimum value was obtained at temperature of 950°C of solution treatment. From the observation, it revealed that the heat treatment has substantial effect on microstructural properties where microhardness increased due to formation of α′ martensite structure. It was showed also that solution treatment followed by aging could improve mechanical properties especially microhardness value of Ti-6Al-4V ELI alloy. These results were suggesting the optimized conditions of heat treatment to obtain the best microstructure properties and microhardness value. [ABSTRACT FROM AUTHOR]

Thin films of fluorine-doped tin oxide on glass were prepared by spray ultrasonic nebulizer technique from an economic anhydrous tin (IV) chloride (SnCl4) precursor. The effect of deposition time on the structural, electrical and optical properties of tin oxide thin films was investigated. This research a purpose to find an optimum deposition time during spray pyrolysis technique in order to produce FTO with the desired characteristics. For this purpose, soda lime glasses are heated at 350 °C on deposition time of 10, 15, 20 and 25 minutes. NH4F was doped at a ratio of 2 wt% in the SnCl4 precursor and methanol solvent. The results revealed that longer deposition times created decreased the electrical resistivity and optical transmittance of FTO layers. The highest optical transmittance was 84.808% and the lowest resistivity was 4.01×10−5 Ω.cm, obtained from FTO glass subjected to a 15-minute deposition time at deposition temperature of 350 °C. This is accordance to the TCO conductive glass requirements for the minimum resistivity value on scale 10−4 Ω.cm and optical transmittance value of 80-85%. [ABSTRACT FROM AUTHOR]

The building codes such as American Concrete Institute (ACI) 318M-14 and Standard National Indonesia (SNI) 2847:2013 require that the ratio of tensile strength (TS) and yield strength (YS) should not less than 1.25. The requirement is based on the assumption that a capability of a structural member to develop inelastic rotation capacity is a function of the length of the yield region. This paper reports an investigation on various steel grades, namely Grades 420, 550, 650, and 700 MPa, to examine the impact of different TS/YS ratios if it is less or greater than the required value. Grades 550, 650, and 700 MPa were purposely selected with the intention to examine if these higher grades are still promising to be implemented in special structural systems since they are prohibited by the building codes for longitudinal reinforcement, whereas Grade 420 MPa bars are the maximum limit of yield strength of reinforcing bars that is allowable for longitudinal reinforcement of special structural systems. Tensile tests of these steel samples were conducted under displacement controlled mode to capture the complete stress-strain curves and particularly the post-yield response of the steel bars. From the study, it can be concluded that Grade 420 performed higher TS/YS ratios and they were able to reach up to more than 1.25. However, the High Strength Still (HSS) bars (Grades 550, 600, and 700 MPa) resulted in lower TS/YS ratios (less than 1.25) compared with those of Grade 420 MPa. [ABSTRACT FROM AUTHOR]

Magnesium (Mg) and its alloys are potential candidates for biodegradable implant materials owing to their ability to degrade spontaneously in a physiological environment. However, the degradation rate is still considered too fast in human body solution. A coating is typically applied to slowdown corrosion rate of Mg alloys. In this work, an organic coating of mixture beeswax-colophony with ratios of 40-60, 50-50, and 60-40 in wt% was synthesized and applied on commercial magnesium alloyAZ31. The coated specimens were then characterized with SEM and XRF. The corrosion behavior of the coated specimens was evaluated by immersion test in 0.9 wt% NaCl solution at 37°C for 14 days. The results indicated that the coating material improved the corrosion resistance of the AZ31 alloy. [ABSTRACT FROM AUTHOR]

The effect of addition of refractory elements; Tungsten, Niobium and Vanadium, on the corrosion resistance of austenitic stainless steels in chloride environment were investigated. Corrosion resistance was evaluated under conditions of immersion, potentiodynamic polarization and cyclic polarization vs. SCE in corrosive medium of 1.5, 2.5, and 3.5%NaCl salts. An increment of temperatures was also used; room temperature, 50 and 90 °C. The results showed that Fe-25Ni-15Cr-2W-2Nb-1V alloys have the lowest tendency of pitting corrosion to occur compared to other alloys. The increase of temperatures of these alloys demonstrated an improvement of corrosion resistance, especially for Fe-25Ni-15Cr-2W-2Nb-1V. [ABSTRACT FROM AUTHOR]

In the present study, precipitation of nickel and cobalt as mixed hydroxide precipitate (MHP) from pregnant leach solution of nickel limonite ore from Soroako after iron removal stage was carried out. A series of MHP precipitation experiments was conducted by using MgO slurry as neutralizing agent and the effects of pH, temperature, duration of precipitation and the addition of MHP seed on the precipitation behavior of nickel, cobalt, as well as iron and manganese was studied. Characterization of MHP product was performed by particle size analyzer (PSA) as well as X-Ray Fluorescence (XRF), X-Ray Diffractometer (XRD) and Scanning Electron Microscope (SEM) analyses. Kinetics analysis was made by using differential-integral method for the rate of homogenous reaction. Precipitation at pH 7, temperature 50°C for 30 minute, without seed addition resulted in nickel and cobalt recoveries of 82.8% and 92%, respectively with co-precipitated iron and manganese of 70% and 24.2%, respectively. The seed addition increases nickel and cobalt precipitations significantly to 99.9% and 99.1%, respectively. However, the addition of seed into led to a significant increase of manganese co-precipitation from 24.2% without seed addition to 39.5% at the addition of 1 g seed per 200 mL of PLS. Kinetics analysis revealed that Ni precipitation to form MHP follows the second-order reaction kinetics with activation energy of 94.6 kJ/mol. [ABSTRACT FROM AUTHOR]

Thermal characteristics of the limonite laterite ore types have been studied using TG / DTA. There are four endothermic peaks at 250, 646, 900, and 1023 °C with a total mass loss of 10.07wt%. These four peaks correspond to the XRD results on samples calcined at 600-1000 °C. Analysis of TG / DTA to the mixture of limonite and graphite showed two endothermic reaction peaks at 641 and 900 °C and an exothermic peak at 1180 °C. Reduction of the limonite-graphite mixture was done by heating at 800-1100 °C for 1 hour, and the reduced samples were analyzed using XRD. The results indicate that the reduction process proceed completely at higher temperatures, indicated by the increasing intensity of kamacite and Fe metal phase, and the decrease of peak intensity of carbon due to reaction with metal oxides. At 1100 °C, intensity of Fe-metal decreased due to sintering of Fe which may occur because the temperature was too high. [ABSTRACT FROM AUTHOR]

Magnesium and its alloy have gained a lot of interest to be used in biomedical application due to its biodegradable and biocompatible properties. In this study, sintering process in powder metallurgy was chosen to fabricatenonporous Mg-6Zn-1Ca (in wt%) alloy and porous Mg-6Zn-1Ca-10 Carbamide alloy. For creating porous alloy, carbamide (CO(NH2)2 was added to alloy system as the space holder to create porous structure material. Effect of the space holder addition and sintering temperature on porosity, phase formation, mechanical properties, and corrosion properties was observed. Sintering process was done in a tube furnace under Argon atmosphere in for 5 hours. The heat treatment was done in two steps; heated up at 250 °C for 4 hours to decompose spacer particle, followed by heated up at 580 °C or 630 °C for 5 hours. The porous structure of the resulted alloys was examined using Scanning Electron Microscope (SEM), while the phase formation was characterized by X-ray diffraction (XRD) analysis. Mechanical properties were examined using compression testing. From this study, increasing sintering temperature up to 630 °C reduced the mechanical properties of Mg-Zn-Ca alloy. [ABSTRACT FROM AUTHOR]

This paper presents developments contributing to the improvement of thermo-reactive deposition (TRD) process in producing hard carbide layers, on automotive components application. The problem in using FeV powder as a coating material that has been applied in the industries is it is high cost. In this study, FeCr powder coating material was mixed into FeV powder with a ratio of 35:65 weight percent. The SUJ2 steel pins components are processed at 980° C, with varying TRD time was 4,6,8 and 10 hours. Scanning Electron microscope (SEM), Electron Probe Micro Analyzer (EPMA) and X-ray diffraction (XRD) were applied to analyze the coating layers. The thickness of the carbide layer formed will increase with the longer processing time, which thickness at 4-10 hours is increase from 22.7 to 29.7 micron. The gained thickness tends to be homogeneous. Increasing the TRD process holding time results in a higher hardness of the carbide layerwith hardness at 4, 6, 8 and 10 hours is 2049, 2184, 2175 and 2343 HV. The wear rate at TRD holding time of 4-10 hours with the Ogoshi method was reduced from 5.1 × 10-4 mm3/m to 2.5 × 10-4 mm3/m. Optical microscope observations shows that substrate phases consisting of pearlite and cementite and grains that tend to enlarge with the addition of time. Carbide compounds that are formed are vanadium carbide (V8C7, V6C5, V2C) and chromium carbide (Cr3C2, Cr23C7, Cr3C7). While EDS-Linescan results show complex phase (Fe, V, Cr) xC formed. The research shows that addition of FeCr into FeV powder in TRD process in 980°C with optimum time of 10 hours processing meet the mechanical properties requirement of automotive components. [ABSTRACT FROM AUTHOR]

Ilmenite naturally occurred in iron titanate (FeTiO3) minerals. The separation of natural ilmenite into TiO2 and Fe2O3 need to be explored to gain the high purity separation product. A new combination method named of carbothermic reduction, acidic-leaching and complexation by EDTA were proposed for separation TiO2 from Ilmenite. Roasting of ilmenite was carried out at 950 °C for 1 h by the addition of activated carbon with mass ratio of ilmenite : activated carbon =4:3. The carbothermic reduction was carried out to yield a high separation of initial content of ilmenite that will be easily to dissolve within hydrochloric acid solution in leaching process. The composition of ilmenite observed by X-Ray Fluoresences (XRF) changed after the carbothermic reduction process and the dominant content is TiO2 (57.56%). X-Ray Diffraction (XRD) of roasted ilmenite composed of decomposed product of ilmenite i.e. hematite (Fe2O3), TiO2 anatase, TiO2 rutile, and inorganic salt. The leaching of the roasted ilmenite has been done by sulphuric acid solution (6 M) to gain the titanyl sulphate solution. Separation of iron impurities of TiO2 gel from titanyl sulphate (TiOSO4) solution was conducted by complexation method using EDTA as a complexation agent. The characteristic of TiO2 obtained using XRD showed that TiO2 is anatase type and the percentage of TiO2 using XRF showed that TiO2 content of 86,03%. [ABSTRACT FROM AUTHOR]

The role of blowing agent in the manufacture of porous metal alloys is very important to produce the desired pore. The thermal stability and speed of foam formation have an effect on the resulting pore structure. In porous metal alloys, uniformity of size and pore deployment are the main determinants of the resulting alloys. The coating process of calcium carbonate (CaCO3) has been done using Sodium trisilicate solution by sol-gel method. Foaming agent was pretreated by coating SiO2 passive layer on the surface of CaCO3. This coating aims to produce a more stable blowing agent so that the foaming process can produce a more uniform pore size. The microstructure of the SiO2 passive was observed using Scanning Electron Microscope (SEM) equipped by Energy Dispersive X-Ray Spectrometer (EDS) mapping. The results showed coating CaCO3 using sodium trisilicate was successfully done creating a passive layer of SiO2 on the surface of CaCO3. By the coating process, the thermal stability of coated CaCO3 increased compared to uncoated CaCO3. [ABSTRACT FROM AUTHOR]

The introduction of High-Strength Steel (HSS) reinforcing bars in reinforced concrete members has gained much attention in recent years and led to many advantages such as construction timesaving. It is also more economical since it can reduce the amount of reinforcing steel bars used in concrete members which in turn alleviates the congestion of reinforcement. Up to present, the building codes, e.g. American Concrete Institute (ACI) 318M-14 and Standard National Indonesia (SNI) 2847:2013, still restrict the use of higher-strength steel reinforcing bars for concrete design up to Grade 420 MPa due to the possible suspected brittle behavior of concrete members. This paper evaluates the characteristics of stress-strain relationships of HSS bars if they are comparable to the characteristics of those of Grade 420 MPa. To achieve the objective of the study, a series of steel bars from various grades (420, 550, 650, and 700 MPa) was selected. Tensile tests of these steel samples were conducted under displacement-controlled mode to capture the complete stress-strain curves and particularly the post-yield response of the steel bars. The results indicate that all the steel bars tested had the actual yield strengths greater than the corresponding specified values. The stress-strain curves of HSS reinforcing bars (Grade 550, 650, and 700 MPa) performed slightly different characteristics with those of Grade 420 MPa. [ABSTRACT FROM AUTHOR]

ADC12 reinforced nano SiC has been successfully produced by stir casting process. Nano SiC was added into ADC12 alloy varied from 0.05 to 0.3 vf-% while Al-5Ti-1B and Sr were kept constant at 0.04 and 0.02 wt-% respectively to all composites. Mg was added 10 wt% to improve reinforce’s wettability. The addition of Al-5Ti-1B to the alloy was as grain refiner while Sr was added to modify Mg2Si. All composites were characterized both microstructures analysis and mechanical properties include tensile strength, hardness, wear rate, impact strength, and porosity. The highest properties of composites was obtained at 0.3 vf-% nano SiC addition with UTS of 155.4 MPa, hardness of 46.16 HRB, impact strength of 0.22 J/mm2, and wear rate of 1.71 × 10−5 mm3/m. Tensile strength and hardness increased as grain size and porosities decreased. The highest wear resistance was investigated on the composition with the highest hardness. Impact strength decreased due to increasing volume fraction of nano-SiC. The phases present in microsturucture was dominantly Mg2Si which also affected mechanical properties of these composites. [ABSTRACT FROM AUTHOR]

The purpose of this research is to evaluate the corrosion process which occurs on the water side of Heat Recovery Steam Generator (HRSG) superheater tube. The tube was 13CrMo44 and divided into 3 types of specimen: new tube, used tube (with oxide layer on surface), cleaned-used tube (without oxide layer on surface). The evaluation of corrosion parameters wasperformed using deaerated ultra-high purity water (boiler feed water) in two methods of testing: Tafel polarization and Electrochemical Impedance Spectroscopy (EIS). Tafel polarization was excellent as its capability to show the value of corrosion current and the corrosion rate explicitly, on the other hand, EIS was excellent as its capability to explain for corrosion mechanism on metal interface in detail. Both methods showed that the increase of electrolyte temperature from 25°C to 55°C would increase the corrosion rate with the mechanism of decreasing polarization resistance due to thinning out the passive film thickness and enlarge the area of reduction reaction of cathode. Magnetite oxide scale which is laid on the surface of used tube specimen shows protective nature to reduce the corrosion rate, and clear up this oxide would increase the corrosion rate back as new tube. [ABSTRACT FROM AUTHOR]

Dolomite is one of carbonate minerals that contain magnesium. Magnesium is important element used in many aspects of life such as cofactor of many enzymes in human body, nutrient for plants, and raw material in automotive industry. Dolomite can be processed through low temperature process to obtain magnesium and calcium oxide that is needed in important applications such as base material for making drugs, raw material in the synthesize slow release fertilizer, materials for fire retardant, component for catalyst, etc. One of the important step of this low temperature process is dissolution of dolomite. Optimizing the dissolution process determines the % extraction of magnesium and calcium oxide from dolomite. The dissolution of dolomite from Gresik, East Java Provence Indonesia, in chloric acid solution has been conducted. Chloric acid concentration and pulp density are the variables that were observed. The dissolution of magnesium and calcium from Gresik dolomite was found to be very fast. The stable stage of dissolution can be reached for 5-10 seconds. The % extraction is mainly determined by the molar ratio of chloric acid / dolomite. At molar ratio of chloric acid / dolomite equal or above stoichiometric of dolomite dissolution, % extraction of magnesium is almost 100 %. [ABSTRACT FROM AUTHOR]

In engineering area, investigation of shape effect in elastic materials was very important. It can lead changing elasticity and surface energy, and also increase of crack propagation in the material. A two-dimensional mathematical model was developed to investigation of elasticity and surface energy in elastic material by Adaptive Finite Element Method. Besides that, behavior of crack propagation has observed for every those materials. The government equations were based on a phase field approach in crack propagation model that developed by Takaishi-Kimura. This research has varied four shape domains where physical properties of materials were same (Young’s modulus E = 70 GPa and Poisson’s ratio ν = 0.334). Investigation assumptions were; (1) homogeneous and isotropic material, (2) there was not initial cracking at t = 0, (3) initial displacement was zero [u1, u2] = 0) at initial condition (t = 0), and (4) length of time simulation t = 5 with interval Δt = 0.005. Mode I/II or mixed mode crack propagation has been used for the numerical investigation. Results of this studies were very good and accurate to show changing energy and behavior of crack propagation. In the future time, this research can be developed to complex phenomena and domain. Furthermore, shape optimization can be investigation by the model. [ABSTRACT FROM AUTHOR]

Silica purification of other materials is needed to improve the purity of silica that suitable for solar cells requirement. The silica is obtained from roasting of sand minerals in sodium silicate form. Iron (Fe) and boron (B) are an impurity that must be separated to obtain high pure silica. Separation of Fe and B used complexation methods. Chitosan-EDTA is used to remove Fe component and curcumin is used to remove B component. The elemental analysis with Atomic Absorption Spectrophotometer (AAS) showed the amount of Fe in sodium silicate decreased after binding to Chitosan EDTA. The contact duration between sodium silicate and chitosan-EDTA at baseline did not affect the results. Then the removal of B from sodium silicate using curcumin was done under basic conditions. B-Curcumin complexes were known from the wavelength number shifts of O-H, C-O, and C = O vibrational in the IR spectrum. The results showed that the optimum concentration of curcumin for removal B was 2 × 10−7 M. [ABSTRACT FROM AUTHOR]

Plasma Electrolytic Oxidation (PEO) is an electrochemical anodization process which involves the application of a high voltage to create intense plasma on a metal surface to form a ceramic type of oxide. The resulted coating exhibits high wear resistance and good corrosion barrier which are suitable to enhance the performance of biodegradable Mg alloys. In this work, the role of alloying element Ca in modifying the characteristics of PEO layer formed on AZ61 series magnesium alloys was investigated. PEO treatment was conducted on AZ61, AZX611, and AZX612 alloys in 0.5 M Na3PO4 solution at a constant current of 200 A/m2 at 25°C for 8 min. The resulted coatings were characterized by field emission-scanning electron microscope (FESEM), X-ray diffraction spectroscopy (XRD), and X-ray fluorescence spectroscopy (XRF), as well as hardness test. The presence of alloying element Ca in the AZ61 alloys accelerated the PEO coatings formation without altering the coating properties significantly. The coating formed on AZX specimen was slightly thicker (~14-17 µm) than that of formed onthe AZ specimens (~13 µm). Longer exposure time to plasma discharge was the reason for faster thickening of the coating layer on AZX specimen. XRD detected a similar crystalline oxide phase of Mg3(PO4)2 in the oxide formed on all of the specimens. Zn was highly incorporated in the coatings with a concentration in the range 24-30 wt%, as analyzed by XRF. Zn compound might exist in amorphous phases. The microhardness test on the coatings revealed similar average hardness ~124 HVon all of the specimens. [ABSTRACT FROM AUTHOR]

The coercivity of Nd-Fe-B magnets can be improved by Dy or Tb additions to substitute Nd. In this study, the Nd-Fe-B permanent magnets were simple dip-coated in ethanol based DyF3 and TbF3. Then they were heat treated to permit Dy or Tb diffuses into the Nd-Fe-B magnet grain boundary. We investigated effect of DyF3 and TbF3 additions on the coercivity enhancement in grain boundary diffusion process (GBDP) of Nd-Fe-B permanent magnets. The GBDP at temperatures of 800, 850, 900, 950, 1000, and 1050°C were investigated. As a result, the coercivity of permanent magnets increased by both DyF3 and TbF3 additions, while there is no significant affect to remanence. The optimum coercivity was achieved after the GBDP at 900°C for 2 hours and subsequently tempered at 500°C for 2 hours. The coercivity after GBDP with DyF3 addition is 1.58 times higher than initial magnet, while with TbF3 addition is 1.76 times higher than initial magnet. [ABSTRACT FROM AUTHOR]

Corrosion is one of the causes of metal degradation. Carbon steel (Fe) is easy to corrode in the extreme environment. Coating on carbon steel is required to improve corrosion resistance owing to protection or hindrance to extreme environmental conditions. In this present work, carbon steel was coated by electroplating techniques for nickel and pack cementation for chrome. The corrosion rate test was performed by Weight Loss method on FeNiCr, FeNi, FeCr and uncoated Fe as comparator which was dyed in 37% HCl and 25% HCl which had previously been measured dimension and mass. The immersion test result of FeNiCr and FeNi specimen were better than FeCr and uncoated Fe in terms of increasing corrosion resistance. The corrosion rate for 56 hours in 37% HCl for FeNiCr was 1.592 mm/y and FeNi was 3.208 mm/y, FeCr only lasted within 32 hours with corrosion rate was 6.494 mm/y. Surface of the sample after the corrosion test there was pitting, crevice corrosion and alloy cracking caused by chloride. The higher the concentration of HCl the faster the corrosion rate. [ABSTRACT FROM AUTHOR]

Magnesium is widely used in varieties industrial sector. Dolomite is one source of magnesium besides seawater. The extraction of magnesium from dolomite ores can be done by leaching process. In this work, the dolomite leaching to extract magnesium by hydrochloric acid was investigated. The leaching experiments were performed in a spherical glass batch reactor having a capacity of 1000 ml. The effects of the stirring speed, acid concentration, reaction temperature and liquid-solid ratio for each reaction time of 1; 2; and 3 h on the Mg leaching have been evaluated. 5 ml of solution sample were collected from the leached solutions, then it was filtered prior to analysis by ICP OES. The experimental results show that the magnesium extraction increases along with the increase of acid concentration, liquid-solid ratio and temperature. The optimum conditions for magnesium extraction were achieved at temperature 75 °C, extraction time 3 h, the HCl concentration of 2 M, the liquid-solid ratio 20 ml/g and stirring speed of 400 rpm. At this condition 98, 82 % of magnesium were extracted from dolomite. The conclusion obtained from this leaching process is that the magnesium can be extracted from dolomite by using hydrochloric acid solutions. [ABSTRACT FROM AUTHOR]

Cooper manganite (CuMn2O4) has been widely known as a material that has unique magnetic properties because it depend on the synthesize method. In this paper, a promising method has been developed to synthesize the CuMn2O4 spinel using high purity Cu and Mn powders. The mixing of Cu and Mn powders was carried out through wet milling technique with Cu and Mn atomic ratio (%) of 1:2. The powder was then calcinated in order to form the CuMn2O4 spinel. The formation of oxide spinel was studied at temperature of 700, 800, 900 and 1000°C for 18 h, separately. The phase formation and magnetic properties of the samples were characterized by x-ray diffraction (XRD) and vibrating sample magnetometer (VSM), respectively. According to the XRD patterns, the single crystal phase of spinel can be obtained for calcination at 800°C and 900°C. However, at 1000°C, the spinel decomposed into MnO and CuO compounds. Meanwhile, the magnetic properties of samples are depend on the calcination temperature. The results of magnetic characterization are discussed in this paper. [ABSTRACT FROM AUTHOR]

The effects of Sr addition on microstructure and mechanical properties of ADC12/nano Al2O3 composite has been studied. In this research ADC12 as a matrix was added by 0.3 vf% nano Al2O3 as a reinforcement and Al-5Sr varied from 0.00 wt% to 0.05 wt% to modify the eutectic structure of the matrix. The composites were further characterized both microstructural analysis and mechanical properties. The results showed that the intermetallic phases including β-Al5FeSi and Al2Cu were detected using scanning electron microscope and α-Al(Mn,Fe)Si or α-cubic phases was possible to form due to high content of Mn in the composites. The Mg2Si primary, binary, and ternary phases were detected in this composites by metallographic examination. Then, MgAl2O4 (spinnel) were found by XRD analysis. The higher of Sr content from 0,00 to 0.02 the lower SDAS formation from 15 µm to 14 µm as well as porosity content reduced from 4% to 3%. The ultimate tensile strength increased from 115 MPa to 137 MPa as well as in impact toughness from 0.016 J/mm2 to 0.025 J/mm2. The highest hardness and the lowest wear rate were obtained with the addition of 0.05 wt% Sr with 46 HRB and 1.04 10−5 mm3/m respectively due to the changed of chinese script became refined fibrous type. [ABSTRACT FROM AUTHOR]