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Basalt fiber composites are beneficial for electrical equipment because of their low weight, strong strength, high temperature resistance, and corrosion resistance. Three different sizing agents were developed to modify basalt fibers in order to improve the interface bonding state of basalt fiber composites. The morphology, composition, and surface energy of the modified fibers were characterized by SEM, FT-IR, contact angle analysis, and other methods. The findings demonstrated that the sizing agent can be well adsorbed on the fiber surface, and the modification effect was best at a polyurethane lotion concentration of 1wt%. The mechanical properties of the composite, including flexural strength, flexural modulus, tensile strength, and interlaminar shear strength, were increased by 21.05%, 31.46%, 13.89%, and 41.46%, respectively. In terms of insulation performance, the breakdown strength can be increased by 31.73%, and the leakage current and dielectric loss factor can be reduced by 22.76% and 12.32%, respectively. The maximum decomposition rate and storage modulus of the composites dropped, while the glass transition temperature rose, according to the TGA and DMA data following the sizing agent treatment. [ABSTRACT FROM AUTHOR]

Bird pest control has become a major task for the operation and maintenance of distribution network lines. Epoxy resin that cures quickly at room temperature can be used to coat locations where birds frequently build their nests. However, epoxy resin has enormous internal stress and is brittle, so it is essential to toughen it. In this paper, for a room temperature curing system composed of polyurethane-modified epoxy resin and a polythiol curing agent, three kinds of particles, i.e., Al2O3, SiO2, and Mg(OH)2, were used to modify a polyurethane modified epoxy resin. Orthogonal experiments were designed to study the effects of different fillers on the comprehensive properties of polyurethane-modified epoxy resins. The experimental results showed that there were not only independent effects of different kinds if particles on the resin, but also synergistic effects of multiple particles. Nanoparticles can reduce the defects introduced by microparticles to a certain extent and improve the mechanical and electrical properties of the resin. The overall performance of the resin was optimized when the amounts of SiO2, Al2O3, and Mg(OH)2 were 1.7%, 2.5%, and 7%, respectively. The tensile strength of the resin was increased by 70%, the elongation at a break by 67.53%, and the breakdown strength by 20.31% compared with before the addition of filler. The microscopic morphology and thermal properties of the resin before and after the addition of filler were also studied. Adding fillers caused more cracks to absorb part of the energy when the resin matrix was stressed and increased the rigidity of the resin matrix and the resin's glass transition temperature (Tg) by 13.48 °C. Still, the temperature corresponding to the maximum rate of weight loss (Tmax) remained unchanged. [ABSTRACT FROM AUTHOR]

Epoxy resin insulation materials are mainly derived from petrochemical materials which have the disadvantages of resource consumption and environmental pollution. In order to cure bisphenol A epoxy resin, a maleopimaric anhydride (MPA) curing agent was prepared from rosin, a renewable resource, and blended with a petroleum-based curing agent (methylhexahy-drophthalic anhydride). The influence of maleopimaric anhydride content on the initiation and growth characteristics of electrical trees was studied and analyzed in this paper using molecular dynamics simulation (MD) and electrical tree tests at an 18-kilovolt power frequency voltage. When the MPA content used was ≤10%, the free volume percentage of the curing system increased with MPA content, and thus the initiation voltage became lower; when the MPA content was ≥20%, the hydrogenated phenanthrene ring structure content increased significantly with increasing MPA content, and the rigidity of the curing system increased significantly; thus, the initiation voltage gradually increased. MPA4 had an 11.11% higher initiation voltage than the petroleum-based control group. The effect of the polar rigid structure within the curing system significantly inhibited the growth rate and length of electrical trees as MPA content increased. Electrical trees developed into light-colored, thin, and narrow dendritic structures when the MPA content reached 40%. The results show that curing epoxy resin with the rosin-based curing agent maleopimaric anhydride (MPA), in place of a petroleum-based curing agent, can produce environmentally friendly resins with excellent electrical tree resistance and potential application prospects. [ABSTRACT FROM AUTHOR]

Basalt fiber (BF) has high mechanical strength, good insulation performance and low cost. It is suitable to be used as reinforcement material in the manufacture of electrical equipment. However, the large surface inertia of basalt fiber makes it difficult to combine with the matrix material, which seriously limits its service life and application scenarios. In addition, the serious vacancy in the research of insulation properties also limits its production and application in the electrical field. Therefore, in order to solve the problem of difficult bonding between basalt fiber and resin matrix and make up for the research blank of basalt fiber composites in insulation performance, this paper provides a basalt fiber modification method—SiO2 coating, and tests the insulation and mechanical properties of the modified composite. We used nano-SiO2 coating solution to modify basalt fiber, and manufactured BF/resin composite (BFRP) by hand lay-up and hot-pressing technology, and experimentally analyzed the influence of nano-SiO2 content on the mechanical and insulation properties of the modified composite. Fourier transform infrared spectrum and scanning electron microscope analysis showed that nano-SiO2 was successfully coated on basalt fibers. Through the microdroplet debonding test, it was found that the IFSS of fiber/resin was improved by 35.15%, 72.97 and 18.9%, respectively, after the modification of the coating solution with SiO2 concentration of 0.5%, 1% and 1.5%, showing better interface properties; the single fiber tensile test found that the tensile strength of the modified fiber increased slightly. Among all composites, 1 wt% SiO2 coating modified composites showed the best comprehensive properties. The surface flashover voltage and breakdown field strength reached 13.12 kV and 33 kV/mm, respectively, which were 34.6% and 83% higher than unmodified composite. The dielectric loss is reduced to 1.43%, which is 33.8% lower than the dielectric loss (2.16%) of the untreated composite, showing better insulation ability; the tensile strength, bending strength and interlaminar shear strength were increased to 618.22 MPa, 834.74 MPa and 16.29 MPa, respectively, which were increased by 53%, 42.4% and 59.7%, compared with untreated composites. DMA and glass transition temperature showed that the modified composite had better heat resistance. TGA experiments showed that the resin content of the modified composite increased, and the internal structure of the composite became denser. [ABSTRACT FROM AUTHOR]

Basalt fiber (BF) has a high mechanical strength, excellent temperature resistance, good chemical stability, low energy consumption, and an environmentally friendly production process. In addition, BF-reinforced polymers (BFRPs) have good corrosion resistance and designability; thus, they meet the application requirements of electrical equipment, such as new conductors, insulating pull rods, and composite cross-arms. However, there are still a series of technical issues in the mass production of BF, and the stability of the products needs to be further improved. Therefore, the research on the production, modification, and application of BF is necessary. This paper discusses the chemical composition and production technology of BF, describes the morphology and properties of BF, summarizes the interface problems and modification methods of composites, and finally, introduces the application prospects of BF in the field of electrical materials, which is expected to provide a reference for the application and promotion of BFRP in the future. [ABSTRACT FROM AUTHOR]

Herein, a type of syntactic foam, consisting of silicone-modified resin and hollow polymer microspheres, is developed and tested for the application of a composite cross-arm. The physical properties, electrical properties, and hydrolysis-resistance are tested and analyzed. Suitable microspheres can reduce the density of the syntactic foam to 46.63% of the resin. The dielectric strength of the syntactic foam decreases from 37.9 to 26.1 kV/mm with increasing microsphere content, which is still much higher than the operational requirement of 3 kV/mm. The water-absorption rate (<0.36% after 720 h) and leakage current (<24.17 μA after boiling for 300 h) show that the syntactic foams have excellent penetration resistance and hydrolysis-resistance. In summary, the syntactic foam can be used as the internal insulation material for composite cross-arms and applied to the electrical insulation field. [ABSTRACT FROM AUTHOR]

In the present study, the growth and partial discharges properties of DC electrical trees in cross-linked polyethylene (XLPE) were investigated under positive and negative DC voltages. The obtained results revealed that the voltage rise exerted significant influences on growth properties of DC trees. In either polarity, DC electrical trees grew rapidly during rising voltage and maintained the rapid growth for a certain time after DC voltage reached a constant value. The growth rate of positive DC electrical trees was quite faster than that of negative ones, and channel breakdown mainly occurred in positive ones. Although the growth rates of positive and negative DC electrical trees were different, their shapes were similar (both were branch-like electrical trees with one or two main branches). Self-healing usually occurred in negative DC electrical trees, thus electrical tree branches gradually disappeared under the application of steady DC voltage or when the voltage was off. Partial discharges mainly occurred at the beginning of electrical tree growth; however, the amount of partial discharge was relatively small, and it gradually reduced even during the rapid growth of electrical trees, consequently, almost no partial discharges were found when the voltage was constant. Finally, a discharge-avalanche theory was proposed to explain the growth properties of DC electrical trees. [ABSTRACT FROM AUTHOR]

Traditional thermosetting epoxy resins are widely applied in many fields due to their excellent performance. However, stable internal crosslinked networks hinder the repair of epoxy resins damaged during the operation and the recycling of decommissioned epoxy resins. Since vitrimers are epoxy resins that exhibit dynamic covalent bonding, reversible repair properties, and recyclability, they offer a potential solution to this problem. Therefore, by introducing an ester-exchange catalyst, we further introduced disulfide (S–S) bonds to the crosslinked network to construct a vitrimer resin exhibiting double-dynamic bonds, systematically investigated the basic thermodynamic and electrical properties of resins containing different S–S bond contents, and studied the self-healing properties of the possible multispecies and multiscale physical and electrical damages during device operation. Moreover, we investigated the self-healing properties of resins containing different S–S bonding contents. Results showed that the resin exhibited excellent electrical insulation, and the dynamic properties of the resin increased with the increasing number of S–S bonds in the crosslinked network, which considerably increased the repair efficiency and damage repair scale. In addition, the excellent dynamic properties rendered the resin degradable, enabling the non-destructive recycling of valuable materials from the resin matrix and specific processable remodelling and endowed the resin with thermally elastic shape memory properties. This work helps expand the class of vitrimer resins and promotes the application of vitrimers for manufacturing environmentally friendly electrical equipment. • Construction of a double dynamic cross-linked vitrimer resin system. • Comprehensive testing and analysis of the mechanical, thermal and electrical properties. • The prepared resins exhibit excellent overall performance as well as shape memory and degradability. • Carry out multi-type and multi-scale damage repair research of self-healing properties. • Can realize the non-destructive recovery of high-value materials from waste resin. [ABSTRACT FROM AUTHOR]

The injection and accumulation of space charge in the bulk of XLPE insulation will be intensified due to the ageing of HVDC cable insulation which will affect the normal operation of the HVDC cable. In this paper, the effects of thermal stress of different endurance time and temperature on the space charge distribution of HVDC cable were studied. The samples used in the tests were all slices of 160 kV DC cable insulation and the thermal stress temperatures were 90 and 135 °C, which represented the low temperature thermal stress and high temperature stress, respectively. The Pulsed Electro-Acoustic (PEA) method was used to measure the space charge accumulation and decay characteristics of the samples. And then, the electron trap properties of the test samples were analyzed based on the PEA space charge decay model. Meanwhile, in order to further understand the influence of thermal stress on the physicochemical property of the samples, Fourier Transform Infrared Spectrum (FTIR) and Differential Scanning Calorimetry (DSC) tests were conducted in this paper. The results showed that the 90 °C thermal treating could help to improve the crystalline morphologies of the XLPE at the early stage which led to the decrease of electro traps and space charge density. However, for a much longer thermal stress, the total amount of space charge would trend to increase with the gradually degradation of the XLPE caused by long term thermal stress. Besides, the high temperature thermal stress of 135 °C caused the rapid degradation of the XLPE molecular structure, reducing the crystallinity, creating more deep traps in the insulation and resulting in the accumulation of space charge. With more deep electron traps, the de-trapping process became much more difficult and slower. [ABSTRACT FROM PUBLISHER]

As basalt fiber has better mechanical properties and stability than glass fiber, cross arms made of continuous basalt-fiber-reinforced epoxy matrix composites are capable of meeting the mechanical requirements in the event of typhoons and broken lines in coastal areas, mountainous areas and other special areas. In this paper, continuous basalt-fiber-reinforced epoxy matrix composites were used to fabricate the core rods and composite cross arms. The results verified that basalt fiber composite cross arms can meet the strict requirements of transmission lines in terms of quality and reliability. In addition to high electrical insulation performance, the flexural modulus and the flexural strength of basalt fiber core rods are 1.8 and 1.06 times those of glass fiber core rods, respectively. Basalt fiber core rods were found to be much better load-bearing components compared to glass fiber core rods. However, the leakage current and the result of scanning electron microscopy (SEM) analysis reveal that the interface bonding strength between basalt fibers and the matrix resin is weak. A 3D reconstruction of micro-CT indicates that the volume of pores inside basalt fiber core rods accounts for 0.0048% of the total volume, which is greater than the 0.0042% of glass fiber rods. Therefore, improving the interface bond between basalt fibers and the resin can further improve the properties of basalt fiber core rods. [ABSTRACT FROM AUTHOR]

In order to promote the application of composite insulators in coastal areas with high temperature, high humidity and high salt, it is of great importance to develop matrix resin with salt corrosion resistance for composite core rods. In this study, bisphenol A epoxy resin was modified by blending with alicyclic epoxy resin (2021P). Three different proportions of 2021P/DGEBA blend resins (0% 2021P/DGEBA, 10% 2021P/DGEBA and 20% 2021P/DGEBA) were prepared, and the high salt medium corrosion test was carried out. The physicochemical (FTIR, DMA, TGA) and electrical properties (dielectric loss, leakage current and breakdown field strength) of the blend resin before and after aging were tested and analyzed, and the optimal blend proportion was determined. The results showed that after salt aging, the Tg of 0% 2021P/DGEBA decreased to 122.99 °C, while the Tg of 10% 2021P/DGEBA reached 134.89 °C; The leakage current of 0% 2021P/DGEBA increased to 48.994 μA, while that of 10% 2021P/DGEBA only increased to 44.549 μA; The breakdown field strength of 0% 2021P/DGEBA dropped to 40.36 kv/mm, while that of 10% 2021P/DGEBA only dropped to 43.63 kv/mm. The introduction of 2021P enhanced the salt corrosion resistance of the blend resin, which could hinder the penetration, diffusion and erosion of external media (such as Na+, Cl−, H2O, etc.) to the matrix resin. The comprehensive properties of 10% 2021P/DGEBA blend system reached the best, which was better than other blending resins, showing great application potential. [ABSTRACT FROM AUTHOR]

With the application of the composite cross-arm in power systems, comprehensive anti-aging performance is a key factor to determine whether it can operate safely. In order to study the influence of the operating environment on the external insulation characteristics of composite cross-arms of distribution networks, various aging conditions such as voltage, rain, temperature, humidity, salt fog and ultraviolet light were simulated in a climate chamber based on the real operation conditions of the 10-kV composite cross-arm. A multi-factor aging test of composite cross-arms with two kinds of cross-section shapes (T-shaped and square) was carried out for 5000 h. The change trends of leakage current and flashover voltage of the composite cross-arms before and after aging were analyzed. Finally, the aging mechanism of the silicone rubber sheaths was analyzed to further explain the reasons for the change of external insulation performance of composite cross-arms. The results show that the leakage current rising rate of T-shaped and square composite cross-arms after aging increases significantly, and the minimum flashover voltage decreases to 58.3 kV and 49.502 kV, respectively. The results of FTIR, SEM and hydrophobic angle tests show that, after aging, the performance of the silicone rubber outer sheath material decreases in varying degrees. In general, UV aging has the greatest influence on the external insulation characteristics of composite cross arms. Generally speaking, after 5000 h of multi factor aging, although the external insulation characteristics of the 10-kV composite cross-arm decreases to a certain extent, there is still enough margin to meet the normal operation. [ABSTRACT FROM AUTHOR]

This paper presents a study that conducted 5000 h of multi-factor aging tests on 10 kV composite crossarms, considering the natural environment in coastal areas and actual power line operations. Various aging conditions, such as voltage, rain, temperature, humidity, salt fog, ultraviolet light, and mechanical stress, were applied during the tests. The research initially analyzed the influence of multi-factor aging on the bending and tensile properties of the full-size composite crossarm. Subsequently, a detailed investigation was carried out to assess the impact of aging on the mechanical properties, electrical insulation properties, and microscopic characteristics of the composite crossarm core bar. Results indicated that the tensile strength and bending strength of the full-size composite crossarm mandrel experienced minimal changes after aging, remaining well within operational requirements. However, the silicone rubber outer sheath's hydrophobicity decreased, leading to the appearance of cracks and holes on the surface, which provided pathways for moisture and salt infiltration into the mandrel. As a consequence, the bending strength and shear strength of the mandrel material were reduced by 16.5% and 37.7%, respectively. Moreover, the electrical performance test demonstrated a slight change in the mandrel's leakage current, while the electrical breakdown strength decreased by 22.8%. Microscopic analysis using SEM, three-dimensional CT, and TGA revealed that a small amount of resin matrix decomposed and microcracks appeared on the surface. Additionally, the fiber-matrix interface experienced debonding and cracking, leading to an increased moisture absorption rate of the mandrel material. [ABSTRACT FROM AUTHOR]

Basalt fiber and its resin composites have gradually supplanted traditional steel and glass fiber composites due to their superior strength, heat resistance, and corrosion resistance. However, basalt fiber still has significant flaws that restrict the functionality and use of its composites, such as less active functional groups and poor resin adherence. This study examines the effects of sizing agent on the characteristics of basalt fiber/epoxy resin composites. Epoxy resin emulsion and acrylate emulsion are employed as the primary auxiliary film-forming agents in this study. Polyurethane emulsion with various content levels is also used. The findings indicate that a 1% wt. of polyurethane emulsion concentration produces the greatest results, increasing the composite's flexural strength, flexural modulus, tensile strength, and interlaminar shear strength by 122%, 34.0%, 102%, and 10.2%, respectively. At the same time, the storage modulus and Tg of the material will decrease. In addition, the breakdown strength can be raised by 112%, and insulation parameters such as leakage current and dielectric loss factor can be decreased by 26.4% and 15.6%, respectively. The effect of sizing agent B is the best. [ABSTRACT FROM AUTHOR]

• Enhancing the dielectric strength of air gaps in transmission line towers. • Application of an epoxy–polythiol coating on a cross-arm for the enhancement. • Effect of different stoichiometric ratios of polythiol on coating performance. An epoxy–polythiol coating on a cross arm is an effective method to enhance the dielectric strength of air gaps in transmission line towers and reduce the occurrence of bird-related faults. However, epoxy–polythiol dual-component raw materials could not achieve the prescribed stoichiometric ratio of 1:1, affecting the protective performance of the formed insulation layer. This study characterizes the cured systems of epoxy–polythiol with imbalance stoichiometry using Fourier-transform infrared spectroscopy and scanning electron microscopy. Tests were conducted to analyze parameters of the epoxy–polythiol curing system, including breakdown strength, cure time, thermal conductivity, water absorption rate, and mechanical properties. Results demonstrate that nonstoichiometric conditions reduce the curing time, breakdown strength, thermal conductivity, and water absorption of the epoxy–polythiol curing system. However, a slight increase in the equivalent amount of the curing agent improves the mechanical properties of the cured products. [ABSTRACT FROM AUTHOR]

Composite cross-arms have been developed to take place of the steel cross-arm in the power system. In order to suit the environmental impact factors in the long-term operation, superior comprehensive properties of the internally insulated materials for composite cross-arm are required. In the present study, a syntactic foam based on hollow polymer microsphere (HPM)-filled siliconized epoxy resin (SER) was prepared for satisfying these requirements. First, the SER was synthesized using poly (methylphenylsiloxane) and an epoxy resin via a graft reaction. The as-synthesized SER was characterized via Fourier transform infrared, 1H nuclear magnetic resonance (NMR), and 13C NMR spectroscopies. Subsequently, a series of SER-based syntactic foams were fabricated using HPM with five different mass fractions. According to the thermogravimetric analysis results, the thermal stability of the composites considerably improved because of the introduction of the siloxane bond. The dielectric constant and dielectric loss of the composites simultaneously decreased with increasing HPM content. The dielectric strength of the composites remained 10.08–21.31 kV/mm after hydrothermal treatment, indicating excellent electrical insulation reliability. Notably, after water diffusion pre-stressing, the leakage current properties of the composites only slightly differed as the HPM content increased. These results further support their application as an internally insulated material for a composite cross-arm. Image 1 [ABSTRACT FROM AUTHOR]

As a lightweight and highly insulating composite material, epoxy resin syntactic foam is increasingly widely used for insulation filling in electrical equipment. To avoid core burning and cracking, which are prone to occur during the casting process, the epoxy resin-based syntactic foam insulation materials with high thermal conductivity and low coefficient of thermal expansion are required for composite insulation equipment. The review is divided into three sections concentrating on the two main aspects of modifying the thermal properties of syntactic foam. The mechanism and models, from the aspects of thermal conductivity and coefficient of thermal expansion, are presented in the first part. The second part aims to better understand the methods for modifying the thermal properties of syntactic foam by adding functional fillers, including the addition of thermally conductive particles, hollow glass microspheres, negative thermal expansion filler and fibers, etc. The third part concludes by describing the existing challenges in this research field and expanding the applicable areas of epoxy resin-based syntactic foam insulation materials, especially cross-arm composite insulation. [ABSTRACT FROM AUTHOR]