Search

Fiber torsional control is critical for reducing the hairiness of high-quality yarns during the yarn formation process. However, the applied fiber torsion that facilitates fiber motion and transfer in conventional ring spinning is still under exploration. In this study, we designed a device with dynamic- and static-friction rollers for reducing harmful hairiness. The key mechanisms and mechanical model of the applied forces on fiber torsion and motion contacting dynamic- and static-friction rollers were theoretically analyzed. Exceptional fiber torsion was obtained by creating gradient friction resistance from the varied applied pressures while providing full internal and external transfer to forcibly capture and trap exposed fibers into the main yarn body. Compared to conventional ring-spun yarns, yarns spun by the dynamic-friction roller exhibited reduced harmful hairiness, improved tensile properties, a tighter yarn surface, and improved yarn irregularity. However, the excessive force applied by the static-friction roller deformed exposed fibers to cause fiber accumulation and fiber loss, resulting in reduced yarn performance. These results can be used to develop novel spinning methods for various fiber materials for high-quality yarn production. [ABSTRACT FROM AUTHOR]

The motion detection and thermotherapy provides a convenient strategy for the diagnosis and rehabilitation assessment of joint injuries. However, it is still challenging to simultaneously achieve accurate joint motion monitoring and on‐demand thermotherapy. Herein, core‐sheath sensing yarns (CSSYs) is proposed and fabricated for excellent electrical and photothermal heating, which consists of carbon black (CB)‐coated nylon (sheath layer), silver‐plated nylon and elastic spandex yarns (core layer). The CSSYs demonstrates great joule heating performance, which reaches 75 °C at 2 V applied voltage. The good thermal management performance can be well maintained when weaving these yarns into bifunctional smart textile. Further, the optimized double‐ply CSSYs (DPCSSYs) with helically twisted structure possess several appealing sensing performance, including preferable strain sensitivity (0.854), excellent linearity (0.962), and superior durability (over 5000 cycles). The as‐woven bifunctional smart textile can provide instant and convenient thermotherapy to the injured joints, and simultaneously monitor the injury and recovery conditions of the joint. Therefore, the designed bifunctional smart textile can provide a promising route for developing next‐generation healthcare smart textile. [ABSTRACT FROM AUTHOR]

Solar‐driven interfacial evaporation is an environmentally friendly and sustainable freshwater‐production technology with substantial market potential. Nonetheless, it encounters significant challenges related to energy‐conversion efficiency and resistance to salt crystallization. Thus, a towel‐inspired fabric‐based evaporator (TFE) containing various functional layers using carbon and cotton‐polyester‐blended fibers is designed and woven. The surface of the TFE is woven into a towel‐ring structure, which affords a high sunlight‐contact area and a superior sunlight absorption rate of 96.2%. In contrast, the hydrophilic layer at the bottom of the TFE delivers superior water‐molecule storage and conduction due to its multilayer corner‐interlocking fabric structure. Compared to commercial fabric‐based evaporators, the loop structure of the towel fabric enables water molecules to flow rapidly under the influence of wind, which effectively enhances the evaporation rate of the TFE. The optimal TFE can reach a high water‐evaporation rate of 3.72 kg m−2 h−1 under 1 kW m−2 sunlight and a wind speed of 2 m s−1, which is ascribable to sunlight/wind synergy. No precipitated salt is detected on the TFE surface after continuously evaporating a 3.5 wt.% NaCl solution for 8 h. These exceptional attributes position the TFE as a highly suitable candidate for diverse seawater desalination applications. [ABSTRACT FROM AUTHOR]

Quantifiable monitoring and management of sweat volume have attracted considerable attention because of their role in assessing physiological health and preventing dehydration. However, defective sweat monitoring and poor moisture management limit the performance of most smart textiles under moderate/profuse perspiration scenarios. In this study, a large‐scale fabrication technology is used, including braiding and weaving, to prepare a hydrophilic/hydrophobic Janus fabric (HHJF) with good directional water delivery and sweat‐volume monitoring capabilities. The HHJF consists of polytetrafluoroethylene (PTFE) braided yarns (lower layer) and Tencel braided yarns (upper layer), which comprise a conductive yarn as the core and PTFE/Tencel yarns as the sheath with enhanced water absorption capacity. The unique functional structure design achieves the enhanced unidirectional water transport and high sweat‐sensing response for the HHJF under perspiration conditions. The optimized HHJF facilitates spontaneous droplet penetration from the hydrophobic layer to the hydrophilic layer, while enabling the real‐time detection of sweat volume of up to 2000 mL m−2 with excellent durability for over 1000 cycle tests. Thus, the exceptional perspiration management and monitoring capabilities of HHJF are expected to promote the development of practical smart textiles that enable real‐time monitoring of perspiration dynamics. [ABSTRACT FROM AUTHOR]

Control of tension distribution in the spinning triangle region that can facilitate fiber motion and transfer is highly desirable for high quality yarn production. Here, the key mechanisms and a mechanical model of gradient regulation of fiber tension and motion with rotary heterogeneous contact surfaces were theoretically analyzed. The linear velocity gradient, effected on a fiber strand using rotary heterogeneous contact surfaces, could balance and stabilize the structure and stress distribution of spinning triangle area, which could capture exposed fiber to reduce hairiness formation and enhance the internal and external fiber transfer to strengthen the fiber utilization rate. Then, varied yarns spun without and with the rotary grooved and rotary heterogeneous contact surfaces were tested to compare the property improvement for verifying above-mentioned theory. The hairiness, irregularity, and tensity of the yarns spun with rotary heterogeneous contact surfaces spun yarns were significantly improved compared to other spun yarns, which effectively corresponded well to the theoretical analysis. Based on this spinning method, this effective, low energy-consuming, easy spinning apparatus can be used with varied fiber materials for high-quality yarn production. [ABSTRACT FROM AUTHOR]