1. Assessing Mixing Quality of a Copovidone-TPGS Hot Melt Extrusion Process with Atomic Force Microscopy and Differential Scanning Calorimetry
- Author
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Louis S. Crocker, Nazia N. Khawaja, James DiNunzio, Matthew S. Lamm, and Anthony Pecora
- Subjects
Hot Temperature ,Pyrrolidines ,Vinyl Compounds ,Yield (engineering) ,Materials science ,Polymers ,Chemistry, Pharmaceutical ,Drug Compounding ,Analytical chemistry ,Mixing (process engineering) ,Pharmaceutical Science ,02 engineering and technology ,Die swell ,Aquatic Science ,Microscopy, Atomic Force ,030226 pharmacology & pharmacy ,03 medical and health sciences ,0302 clinical medicine ,Differential scanning calorimetry ,Drug Discovery ,Vitamin E ,Composite material ,Thermal analysis ,Ecology, Evolution, Behavior and Systematics ,chemistry.chemical_classification ,Drug Carriers ,Calorimetry, Differential Scanning ,Ecology ,General Medicine ,Polymer ,021001 nanoscience & nanotechnology ,Amorphous solid ,chemistry ,Extrusion ,0210 nano-technology ,Agronomy and Crop Science ,Research Article - Abstract
Atomic force microscopy (AFM) and modulated differential scanning calorimetry (mDSC) were used to evaluate the extent of mixing of a hot melt extrusion process for producing solid dispersions of copovidone and D-α-tocopherol polyethylene glycol 1000 succinate (TPGS 1000). In addition to composition, extrusion process parameters of screw speed and thermal quench rate were varied. The data indicated that for 10% TPGS and 300 rpm screw speed, the mixing was insufficient to yield a single-phase amorphous material. AFM images of the extrudate cross section for air-cooled material indicate round domains 200 to 700 nm in diameter without any observed alignment resulting from the extrusion whereas domains in extrudate subjected to chilled rolls were elliptical in shape with uniform orientation. Thermal analysis indicated that the domains were predominantly semi-crystalline TPGS. For 10% TPGS and 600 rpm screw speed, AFM and mDSC data were consistent with that of a single-phase amorphous material for both thermal quench rates examined. When the TPGS concentration was reduced to 5%, a single-phase amorphous material was achieved for all conditions even the slowest screw speed studied (150 rpm).
- Published
- 2015
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