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In order to ensure flexibility and rapid new product development, the mold industry made use of soft materials for cavity inserts in injection molds. However, materials of this kind are prone to wear. This article analyzes the topographic characterization of the surface and wear processes in injection molds cavities. Two materials have been used to produce the cavities: aluminum alloy EN AW-6082 T4 and copper alloy Cu Zn39 Pb3. The surface topography was measured with the use of optical interferometry profiling technology; roughness and surface parameters were determined according to ISO 4287, ISO 25178, and EUR 15178N. In order to complete this research, an experimental part with different thicknesses and shapes was designed, and cavity inserts of aluminum and copper were made. Polyamide PA6, with 30% fiberglass reinforcement, was employed in the experimental procedure. Measurements of cavity mold surfaces were performed after 9,200 cycles on each mold and at different locations on the mold. The surface measurement was made with a white light vertical SCANNING 36:39-52, 2014. © 2013 Wiley Periodicals, Inc. [ABSTRACT FROM AUTHOR]

Dynamic evolution of surface roughness and influence of initial roughness ( Sa = 0.282-6.73 µm) during friction and wear processes has been analyzed experimentally. The mirror polished and rough surfaces (28 samples in total) have been prepared by surface polishing on Ti-6Al-4V and AISI 1045 samples. Friction and wear have been tested in classical sphere/plane configuration using linear reciprocating tribometer with very small displacement from 130 to 200 µm. After an initial period of rapid degradation, dynamic evolution of surface roughness converges to certain level specific to a given tribosystem. However, roughness at such dynamic interface is still increasing and analysis of initial roughness influence revealed that to certain extent, a rheology effect of interface can be observed and dynamic evolution of roughness will depend on initial condition and history of interface roughness evolution. Multiscale analysis shows that morphology created in wear process is composed from nano, micro, and macro scale roughness. Therefore, mechanical parts working under very severe contact conditions, like rotor/blade contact, screws, clutch, etc. with poor initial surface finishing are susceptible to have much shorter lifetime than a quality finished parts. SCANNING 36:30-38, 2014. © 2013 Wiley Periodicals, Inc. [ABSTRACT FROM AUTHOR]

PolyEtherEtherKetone (PEEK) is an advanced high-performance thermoplastic polymer, and its composites are used extensively in the aeronautical industry. This paper presents an experimental approach to determine the role of sandblasting treatment on surface morphology modifications of PEEK and its composites, with the aim of developing a topographic characterization in order to propose pertinent parameters that correlate with contact angles from wettability measurement. Sandblasting (fine abrasive particle projection) was selected as the surface treatment, in order to obtain various morphologically quasi-isotropic surfaces. Two surface metrological approaches to topographical characterization were used to correlate the wettability behavior with the surface roughness parameters, the first based on 2D profile analysis and the second on 3D topography analysis. Two different unreinforced grades of PEEK and four composites: discontinuous carbon fiber or glass fiber-reinforced, oriented, and unoriented, were studied. The experimental results indicated the sandblasting process duration necessary to reach a morphological steady state. It was stated that one of the pertinent parameters is the mean slope of roughness motif in 2D profile characterization, as confirmed by previous findings for anisotropic morphologies. However, for all cases, a new topographic parameter Sr, combining the surface amplitude and the summit density distribution, is proposed as a factor well-correlated with wettability characteristics. SCANNING 36:64-75, 2014. © 2013 Wiley Periodicals, Inc. [ABSTRACT FROM AUTHOR]