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In this contribution, we demonstrate the presence of high-spin Fe3+ in Fe-substituted ZrO2 (FexZr1-xO2-δ), as deduced from X-ray photoelectron spectroscopy (XPS), near-edge X-ray absorption fine structure (NEXAFS), and 57Fe Mössbauer spectroscopy measurements. The activity of this carbon-supported FexZr1-xO2-δ catalyst toward the oxygen reduction reaction (ORR) was examined by both rotating (ring) disk electrode (R(R)DE) method and single-cell proton exchange membrane fuel cells (PEMFCs). DFT calculations suggest that the much higher ORR mass activity of FexZr1-xO2-δ compared to Fe-free ZrO2 is due to the enhanced formation of oxygen vacancies: their formation is favored after Zr4+ substitution with Fe3+ and the oxygen vacancies create potential adsorption sites, which act as active centers for the ORR. H2O and/or H2O2 production observed in RRDE measurements for the Fe0.07Zr0.93O1.97 is also in agreement with the most likely reaction paths from DFT calculations. In addition, Tafel and Arrhenius analyses are performed on Fe0.07Zr0.93O1.97 using both RRDE and PEMFC data at various temperatures. [ABSTRACT FROM AUTHOR]

We report here the synthesis of carbon-supported ZrO2 nanoparticles from zirconium oxyphthalocyanine (ZrOPc) and acetylacetonate [Zr(acac)4]. Using thermogravimetric analysis (TGA) coupled with mass spectrometry (MS), we could investigate the thermal decomposition behavior of the chosen precursors. According to those results, we chose the heat treatment temperatures (THT) using partial oxidizing (PO) and reducing (RED) atmosphere. By X-ray diffraction we detected structure and size of the nanoparticles; the size was further confirmed by transmission electron microscopy. ZrO2 formation happens at lower temperature with Zr(acac)4 than with ZrOPc, due to the lower thermal stability and a higher oxygen amount in Zr(acac)4. Using ZrOPc at THT ≥900 °C, PO conditions facilitate the crystallite growth and formation of distinct tetragonal ZrO2, while with Zr(acac)4 a distinct tetragonal ZrO2 phase is observed already at THT ≥750 °C in both RED and PO conditions. Tuning of ZrO2 nanocrystallite size from 5 to 9 nm by varying the precursor loading is also demonstrated. The chemical state of zirconium was analyzed by X-ray photoelectron spectroscopy, which confirms ZrO2 formation from different synthesis routes. [ABSTRACT FROM AUTHOR]

One of the key figures for the success of proton exchange membrane fuel cells (PEMFCs) in automotive applications is lifetime. Damage of the cathode carbon support, induced by hydrogen/air frontsmoving through the anode during start-up/shut-down (SUSD), is one of the lifetime limiting factors. In this study, we examine the impact of varying the temperature at which SUSD events take place, both experimentally and by a kinetic model. For MEAs with conventional carbon supports, the model prediction of carbon oxidation reaction (COR) currents as a function of temperature matches well with the temperature dependence of experimentally determined SUSD degradation rates (predicting ≈8-fold lower COR currents compared to ≈10-fold lower measured degradation rates at 5°C compared to 80°C). This, however, is not the case for MEAs with graphitized carbon supports, where a factor of ≈39 lower COR currents are predicted when decreasing SUSD temperature from 80 to 5°C, in contrast to the measured decrease by a factor of ≈10. As we will show, this is explained by a change of the governing degradation mechanism from predominantly carbon corrosion induced losses at higher temperature to predominantly voltage cycling induced platinum surface area losses near/below room temperature. [ABSTRACT FROM AUTHOR]

Here we report a new strategy to enhance the ORR activity of valve-metal-oxide electrocatalysts by combining an aliovalent cation (Fe) with ZrO2 (particle size <10 nm). This results in a strong increase of the ORR activity, which is clearly higher than that obtained by the individual components. The highest ORR activity for a carbon supported ZrO2 catalyst with 12 wt% ZrO2 is observed upon the addition of 0.36-1.0 wt% Fe (≡ Fe/Zr atomic ratios of 0.02-0.08). [ABSTRACT FROM AUTHOR]