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A recent development in polymer concrete overlays is the Cargill SafeLane surface overlay (SafeLane overlay). The 3/8-in-thick overlay is constructed with epoxy and broadcast aggregates, as are typical multiple-layer epoxy overlays that are used to provide a skid-resistant wearing surface for bridge decks that protects the decks again intrusion by chloride ions. Reportedly, the SafeLane overlay is unique in that Cargill indicates that the limestone aggregate used in the overlay can absorb and store liquid deicing chemicals that are applied to the surface of the roadway. The purpose of this research was to compare the SafeLane overlay and the Virginia Department of Transportation (VDOT) modified EP-5 epoxy concrete overlay (hereinafter called the VDOT modified EP-5 overlay) based on an evaluation of their construction, initial condition, and effectiveness in preventing frost, ice, and snow formation on the surface of the roadway. The comparison was limited to overlays placed on four bridges on I-81 in 2004 and 2005 (two SafeLane and two VDOT modified EP-5 overlays) and on four sections of continuously reinforced concrete pavement on the Virginia Smart Road in 2006. The evaluation with respect to the initial condition of the overlays on I-81 was based on a comparison of the as-constructed properties, including aggregate properties, bond strength, permeability, skid resistance, and chloride content. The evaluation with respect to the initial condition of the overlays on the Smart Road was limited to skid resistance. The evaluation of the overlays with respect to their effectiveness in preventing frost, ice, and snow formation was based on visual observations and skid measurements of overlay surfaces under typical interstate winter conditions at the I-81 sites and under artificial snow and ice conditions at the Smart Road. In addition, the effectiveness of the overlays at the Smart Road in preventing frost, ice, and snow formation was compared with that of a bare-tined concrete surface. The evaluation indicated that the SafeLane overlay can provide a skid-resistant wearing and protective surface for bridge decks. The study was not able to determine the performance of the overlay with respect to providing a surface with less accumulation of ice and snow. Further, there has not been sufficient time to evaluate chloride penetration into the decks overlaid with SafeLane overlays in Virginia. Virginia Department of Transportation 78408

This project reviewed existing laboratory methods for accurately describing the constitutive behavior of the mixes used in the Commonwealth of Virginia. Indirect tensile (IDT) strength, resilient modulus, static creep in the IDT and uniaxial modes, flexural beam fatigue, and dynamic modulus tests were conducted on two typical mixes used in Virginia: SM-9.5A (surface mix) and BM-25.0 (base mix). The tests conducted produced a wealth of data on typical values for the properties of the two mixes studied over a wide range of temperatures and loading frequencies. The results suggest that the IDT strength test is an effective test to characterize the tensile strength of hot-mix asphalt (HMA), especially for thermal cracking evaluation. The resilient modulus test and the static creep test in the IDT setup are practical and simple to perform, but the analysis of the measurements is complicated, and the variability of the results is high. The compressive uniaxial dynamic modulus and the uniaxial static creep tests were found to be simple to conduct and to analyze because of the homogeneous state of stress in the specimen during testing. The flexural fatigue test was time consuming, but the test produces valuable information about the fatigue properties of hot-mix asphalt. The investigation also found good correlations among the IDT strength, resilient modulus, and dynamic modulus results. A variety of tests is recommended for characterizing the mechanistic-empirical pavement analysis and design. These tests would provide the properties needed to characterize the asphalt layers for the pavement analysis and design. The recommended tests are as follows: IDT strength for characterizing HMA susceptibility to thermal cracking, dynamic modulus for characterization of the constitutive behavior of the HMA, uniaxial creep for characterizing permanent deformation characteristics, and flexural fatigue tests to characterize fatigue properties. Materials characterization testing can be a valuable tool in pavement design. The use of mechanistic-empirical modeling can be used to predict the performance of a pavement. With this type of testing and modeling, the materials used in pavements will be of better quality and more resistant to environmental and structural deterioration. A more durable pavement will aid in reducing the frequency and costs associated with maintenance. Virginia Department of Transportation 70984

Concrete experiences volume changes throughout its service life. When loaded, concrete experiences an instantaneous recoverable elastic deformation and a slow inelastic deformation called creep. Creep of concrete is composed of two components, basic creep, or deformation under load without moisture loss and drying creep, or deformation under drying conditions only. Deformation of concrete in the absence of applied load is often called shrinkage. The deformation due to creep is attributed to the movement of water between the different phases of the concrete. When an external load is applied, it changes the attraction forces between the cement gel particles. This change in the forces causes an imbalance in the attractive and disjoining forces. However, the imbalance is gradually eliminated by the transfer of moisture into the pores in cases of compression, and away from the pores in cases of tension. Designs typically use one of the two code models to estimate creep and shrinkage strain in concrete, ACI 209 model recommended by the American Concrete Institute or the CEB 90 Eurocode 2 model recommended by the Euro-International Committee. The AASHTO LRFD is based on the ACI 209 model. Three other models are the B3 model, developed by Bazant; the GZ model, developed by Gardner; and the SAK model developed by Sakata. The objectives of this research was the development of performance limits for compressive creep of concrete mixtures used by the Virginia Department of Transportation, specifically concrete mixtures used for prestressed members (A-5 Concrete) and the determination the accuracy and precision of the creep models presented in the literature. The CEB 90 Eurocode 2 model for creep and shrinkage is the most precise and accurate predictor. The total creep strain for the VDOT portland cement concrete mixtures discussed in this study were found to be between 1200 +/- 110 microstrain at 28 days, and 1600 +/- 110 microstrain at 97 days, at a five percent significant level. It is recommended that the CEB 90 model be used in the AASHTO LRFD rather than the ACI 209 model to improve the prediction of prestress loss. Virginia Department of Transportation

During its service life, concrete experiences volume changes. One of the types of deformation experienced by concrete is shrinkage. The four main types of shrinkage associated with concrete are plastic, autogeneous, carbonation and drying shrinkage. The volume changes in concrete due to shrinkage can lead to the cracking of the concrete. In the case of reinforced concrete, the cracking may produce a direct path for chloride ions to reach the reinforcing steel. Once chloride ions reach the steel surface, the steel will corrode, which itself can cause cracking, spalling, and delamination of the concrete. The development of concrete shrinkage performance specifications that limit the amount of drying shrinkage for concrete mixtures typically used by the Virginia Department of Transportation (VDOT) were assessed. Five existing shrinkage prediction models were also assessed to determine the accuracy and precision of each model as it pertains to the VDOT mixtures used in this study. The five models assessed were the ACI 209 Code Model, Bazant B3 Model, CEB90 Code Model, Gardner/Lockman Model, and the Sakata Model. The percentage length change limits for the portland cement concrete mixtures were 0.0300 at 28 days, and 0.0400 at 90 days. For the supplemental cementitious material mixtures, the percentage length change limits were 0.0400 at 28 days, and 0.0500 at 90 days. The CEB90 Code model performed best for the portland cement concrete mixtures, while the Gardner/Lockman Model performed best for the supplemental cementitious material mixtures. Ph. D.

Chloride-ion-induced corrosion of reinforcing steel in concrete bridge decks has become a major problem in the United States. Latex-modified concrete, low-slump dense concrete, and hot-mix asphalt membrane overlays are some of the most used rehabilitation methods. Epoxy-coated reinforcing steel was developed and promoted as a long-term corrosion protection method by the Federal Highway Administration. However, recent evidence has suggested that epoxy-coated reinforcing steel will not provide adequate long-term corrosion protection. The Reynolds Metals Company developed an aluminum bridge deck system as a proposed alternative to conventional reinforced steel bridge deck systems. The deck consists of a polymer concrete overlay and an aluminum substrate. The purpose of this investigation was to evaluate the bond durability between the overlay and the aluminum substrate after specimens were conditioned in various temperature and humidity conditions. The different environmental conditionings all had a significant effect on the bond durability. Specimens conditioned at 30C, 45 C, and 60C at 98 percent relative humidity all showed a decrease in interfacial bond strength after conditioning. There was also a decrease in the interfacial bond strength for the specimens conditioned in freezing and thawing cycles and specimens conditioned in a salt water soak. The only exposure condition that increased the bond strength was drying the specimens continuously in an oven at 60C. Virginia Department of Transportation 21558 FHWA 21558

In this study, the corrosion protection performance of epoxy-coated reinforcing steel (ECR) was evaluated using approximately 250 concrete cores from 18 bridge decks in Virginia. The decks were 2 to 20 years old at the time of the investigation. The deck field inspections included a crack survey and cover depth determination in the right traffic lane. A maximum of 12 cores with the top reinforcement randomly located in the lowest 12th percentile cover depth were taken from each bridge deck. Because of the safety concerns associated with taking cores from the lower steel mat, and to minimize damage to the bridge, a maximum of only 3 cores were taken through the truss bars. The laboratory evaluation of the concrete cores included a visual examination and a determination of the carbonation depth, moisture content, absorption, percent saturation, and chloride content at a 13-mm depth. The rapid chloride permeability test was also performed for the surface and base concrete on samples obtained from the cores taken through the truss bars to determine chloride permeability. The ECR inspection consisted of a visual examination, a damage evaluation, and a determination of coating thickness and adhesion. The condition of the steel underneath the epoxy coating was also evaluated. Adhesion loss of the epoxy coating to the steel surface was detected in all but one deck that was 4 years old and older. The epoxy coatings were debonding from the reinforcing bars. Whereas a bonded coating can be expected to protect the steel, a debonded coating allows chlorides, moisture, and oxygen to reach the steel and initiate a rapid corrosion mechanism. Reinforcing bars in various stages of adhesion loss showed visible signs of a corrosion process underneath the coating, suggesting that ECR will provide little or no additional service life for concrete bridge decks in comparison to bare steel. Other systems that will provide longer protection against chloride-induced corrosion of the reinforcing steel with a higher degree of reliability should be considered. Virginia Department of Transportation

Chloride ion induced corrosion of reinforcing steel in concrete bridge decks has become a major problem in the United States. Latex modified concrete (LMC), low slump dense concrete (LSDC) and hot-mix asphalt membranes (HMAM) overlays are currently some of the most used rehabilitation methods. Epoxy coated reinforcing steel (ECR) was developed and promoted as a long term corrosion protection method by the Federal Highway Administration (FHWA). However, recent evidence has suggested that ECR will not provide adequate long term corrosion protection. The Reynolds Metals Company has developed an aluminum bridge deck system as a proposed alternative to conventional reinforced steel bridge deck systems. The deck consists of a polymer concrete overlay and an aluminum substrate. The purpose of this investigation is to evaluate the bond durability between the overlay and the aluminum substrate after conditioning specimens in various temperature and humidity conditions. The average critical strain energy release rate, Gcr, for each specimen was measured using a modified mixed mode flexure (MMF) test. In this investigation the strain energy release rate is a measure of the fracture toughness of the interface between the polymer concrete overlay and the aluminum substrate. The different environmental conditionings all had a significant effect on the bond durability. Specimens conditioned at 30 degrees C [86 degrees F], 45 degrees C [113 degrees F] and 60 degrees C [140 degrees F] at 98 % relative humidity all showed a decrease in interfacial bond strength after conditioning. A decrease in the interfacial bond strength was also observed for the specimens conditioned in freezing and thawing cycles as well as specimens conditioned in a salt water soak. Of the exposure conditions used in this investigation, the only one that showed an increase in the bond strength was drying the specimens continuously in an oven at 60 degrees C [140 degrees F]. Master of Science

The inverted T-beam system provides an accelerated bridge construction alternative. The system consists of adjacent precast inverted T-beams finished with a cast-in-place concrete topping. The system offers enhanced performance against reflective cracking and reduces the likelihood of cracking due to time dependent effects. Differential shrinkage is believed to be one of the causes of deck cracking in inverted T-beam systems. The objective of this study was to develop mix designs that exhibit lower shrinkage and higher creep compared to typical deck mixtures, recommend a prescriptive mix design and a performance criterion to VDOT that can be further investigated and used in the inverted T-beam system to combat effects of differential shrinkage. Ten different mix designs using different strategies to reduce shrinkage were tested for their compressive strength, splitting tensile strength, modulus of elasticity and unrestrained shrinkage. The four best performing mixes were selected for further study of their time dependent properties. The test data was compared against the data from various prediction models to determine the model that closely predicts the measured data. It was observed that ACI 209.2R-08 model best predicted the time dependent properties for the four mixes tested in this project. Tensile stresses in the composite cross-section of deck and girder, created due to difference in shrinkage and creep are quantified using an age adjusted effective modulus method. In this analysis, it was observed that mixes with normal weight coarse aggregate (NWCA) developed smaller stresses compared to those of mixes with lightweight coarse aggregate (LWCA). Mixes with fly ash as supplementary cementitious material (SCM) developed smaller stresses at the bottom of deck when compared to mixes with slag as the SCM. Master of Science

Narrow gaps in overlapping structural steel surfaces are problematic when being hot-dip galvanized due to the potential for trapped cleaning solutions between the surfaces. A seal-weld is often used to prevent the cleaning solutions from penetrating this gap. However, these welds are not necessary used for strength, and add fabrication costs because of the additional weld. The purpose of this research is to provide alternatives, which fall under two major categories, to the seal-weld fabrication process. The first one was motivated by the steel fabrication industry and uses a commercial silicone caulk to seal the narrow gap instead of a seal-weld. The second was motivated by the galvanizing industry and increases the narrow gap to a minimum of 3/32 in. to allow free flowing of the liquids including viscous molten zinc. 45 specimens in six different overlapping configurations were tested. Three experimental tasks were performed as part of this research: two different types of silicone caulks were used to partially substitute the seal-weld to prevent fluid penetration; an accelerated corrosion test was performed to determine the long-term corrosion resistance of each configuration; and a coating layer evaluation was performed to investigate the bond of the metallurgical layer between the steel and the coating. Results indicate that silicone only partially prevented the penetration of the cleaning solutions into the gap but performed poorly when fully galvanized. Also, the accelerated corrosion and coating investigations indicated that the suggested caulks and the 3/32 in. gap were not as efficient as the seal-weld solution. Master of Science

This research focused on three main objectives: (1) quantify coarse aggregate morphological characteristics using an improved FTI (Fourier Transform Interferometry) image analysis system, (2) evaluate the effects of morphological characteristics of coarse aggregates of various mineral compositions on the mechanical performances of stone matrix asphalt (SMA) mixtures constituted; (3) investigate the relationship between the uncompacted void content of coarse aggregates and morphological characteristics. To achieve the first research objective, a Fourier Transform Interferometry (FTI) system was adopted to capture three-dimensional high-resolution images of aggregates. Based on these digital images, the FTI system uses the two-dimensional Fast Fourier Transform (FFT2) method to rapidly measure aggregate morphological characteristics, including sphericity, flatness ratio, elongation ratio, angularity, and surface texture. The computed shape characteristics of all aggregates were in good agreement with manual measurement results, demonstrating the accuracy and reliability of this image analysis system. For the second objective, a series of simple performance laboratory tests were performed on eight types of SMA mixtures with different morphological characteristics. Test included wheel-track loading, dynamic modulus, flow number, and beam fatigue. The wheel tracking test included asphalt pavement analyzer (APA) and Model mobile load simulator (MMLS). In the APA test, samples included eight types of SMA mixtures that consisted of aggregates of 22 fractions. In the MMLS test, six types of SMA mixture samples that consist of coarse aggregate of 15 fractions were tested. Regression analyses were then conducted between weighted mean morphological characteristics and performance parameters. The fatigue performance parameters include |E*|sin φ, where |E*| is complex modulus obtained from dynamic modulus test, the number of loading cycles to failure, and the seismic modulus difference. The rutting performance parameters include |E*|/sin φ, flow number, flow number slope, rut depth and creep slope. For the third objective, different coarse aggregate fractions from different quarries in Virginia were analyzed using the improved FTI system. Regression analyses were performed to investigate the correlation between morphological characteristics and uncompacted void content of coarse aggregates at the size ranges of 4.75-9.5mm and 9.5-12.5 mm, respectively. Aggregate morphological characteristics were found to play an important role in the mechanical performance of stone matrix asphalt mixture and the uncompacted air void content of the coarse aggregates. Both the experimental results and simulation results demonstrated that using more of equi-dimensional, less flaky and elongated coarse aggregates with angular and rougher-textured aggregates is favorable to the mechanical performances of SMA mixtures. Recommended values for each morphological characteristic are provided. Ph. D.

The purpose of this research was the investigation of the corrosion behavior of a low chromium-content stainless steel, ASTM A1010, for use in steel bridge members. This stainless steel has been marketed as a potential replacement for conventional structural steels for bridges located in highly-corrosive environments, with the potential to provide life-cycle cost savings. Further investigation of the corrosion behavior of A1010 in corrosive environments was required for three bridge-specific applications: the galvanic corrosion of A1010 connected to plates and fasteners composed of dissimilar metals; the crevice corrosion of A1010 plates connected with other A1010 plates; and the effect of varying surface preparation techniques on the corrosion behavior of A1010. These behaviors were studied through the implementation of an accelerated cyclic corrosion test, the modified SAE J2334 Surface Vehicle Standard specification. Results from the accelerated corrosion test indicated the following: galvanic corrosion rates of A1010 with dissimilar metal plates may result in accelerated corrosion rates of the dissimilar metal plates beyond desirable levels; connections to many non-stainless fastener types show cause for concerns with galvanic corrosion, while B8 Class 2 austenitic stainless steel bolt assemblies exhibited superior performance; the relative corrosion-resistance of A1010 is decreased in detailing susceptible to crevice corrosion; and finally, numerous abrasive blasting procedures appear to be suitable for use with A1010. Master of Science

This thesis presents the results of an effort to quantify the implications of using ultra-high performance concrete (UHPC) for shear walls in tall buildings considering structural efficiency and environmental sustainability. The Lattice Discrete Particle Model (LDPM) was used to simulate the response to failure of concrete shear walls without web steel bar reinforcement under lateral loading and constant axial compressive loading. The structural efficiency of UHPC with simulated compressive strength of f'c = 231 MPa was compared to that of a high-performance concrete (HPC) with f'c = 51.7 MPa simulated compressive strength. UHPC shear walls were found to have equal uncracked stiffness and superior post-cracking capacity at a thickness 58% of the HPC shear wall thickness, and at 59% of the HPC shear wall weight. Next, the environmental sustainability of UHPC with compressive strength f'c = 220-240 MPa was compared to that of an HPC with compressive strength f'c = 49 MPa with a life-cycle assessment (LCA) approach, using SimaPro sustainability software. At a thickness 58% of the HPC shear wall thickness, UHPC shear walls with 0% fiber by volume were found to have an environmental impact 6% to 10% worse than that of HPC shear walls, and UHPC shear walls with 2% fiber by volume were found to have an environmental impact 47% to 58% worse than that of HPC shear walls. The results detailed herein will allow for design guidelines to be developed which take advantage of UHPC response in shear. Additionally, this work may be implemented into topology optimization frameworks that incorporate the potential improvements in structural efficiency and sustainability through using UHPC. Master of Science

The viscoelastic behavior of concrete, nearly completely attributable to changes in properties in the cement paste, is an ongoing area of research with the objective of avoiding unpredictable response and potentially failure of concrete structures. This research explores the elastic and viscoelastic response in cement paste beams using relaxation testing, with and without strain reversals in the load history. It was seen that strain reversal imparts significant changes in mechanical response, retarding load relaxation. Companion beams were tested for chemical composition at varying depths in the beam section and the results were compared to those of control specimens not subject to stress. Results indicate significant variations in composition implying that stress accelerates the hydration process. The reasons behind the acceleration are discussed and incorporated into a preliminary solidification-dissolution model for beam relaxation. The model, though in need of improvement through further research, shows promise in potentially predicting relaxation in cement paste and by extension, in concrete structures. Ph. D.

Adjacent box beam bridges are economical bridge systems for accelerated bridge construction. The box beams are constructed at precast plants and are traditionally connected by a shear key filled with grout. This system is ideal for short spans with low clearance restrictions. However, due to the grout deteriorating and debonding from the precast concrete in the shear key, reflective cracking propogates through the deck allowing water and chemicals to leak down into the joints. This can lead to the prestressing steel inside the precast member and the transverse tie steel corroding. This necessitates the bridge being rehabilitated or replaced which shortens the life-span of the bridge system and negates the economical value it had to begin with. This research project aimed to design a rehabilitation plan for an adjacent box beam bridge with deteriorated joints using Very High Performance Concrete (VHPC). VHPC was chosen as an economical alternative to the proprietary Ultra High Performance Concrete (UHPC) and extensive material tests were performed. The results of the material testing of VHPC and grout revealed that VHPC had higher compressive and tensile strengths, a higher modulus of elasticity, gained strength faster, bonded better to precast concrete, was more durable over time, and shrank less than conventional grout. The results of this research project were applied to rehabilitate the Buffalo Branch Bridge and further testing will be completed to determine the effectiveness of the rehabilitation. Master of Science

The objective of the research presented in this thesis was to develop a concrete bridge deck topping mixture that resists the effects of differential shrinkage by decreasing shrinkage and increasing creep. . In addition, the amount of tensile creep that concrete experiences under long-term tensile stresses were quantified and compared to compressive creep values in order to gain a better understanding of how concrete behaves under tension. Test results show that the amount of tensile creep exceeded compressive creep by a factor of 2-5. Various shrinkage and creep models were compared against test data in order to quantify results and determine the best model to use for the mixes examined during this research project. Data analysis revealed that the AASHTO time dependent effects (shrinkage and creep) models outperformed the other models used in this research project. Other material property data including compressive strength, splitting tensile strength, Young's modulus of elasticity, and unrestrained shrinkage was also collected to compare against a common bridge deck topping mix to ensure that the mixes used in this research project are suitable for use in the field. A parametric study utilizing the Age Adjusted Effective Modulus (AAEM) method was performed which showed that the most important factor in reducing tensile stresses was to decrease the amount of shrinkage experienced by the concrete bridge deck topping mixture. Three concrete mixtures, one included saturated lightweight aggregates (SLWA), one including ground granulated blast furnace slag (GGBFS), and one incorporating both were tested. Preliminary results show that the inclusions of SLWA into a concrete mixture reduced shrinkage by 25% and overall tensile stress by 38%. Master of Science

Corrosion in reinforced concrete bridge decks has always been a concern amongst engineers. However, as structures continue to increase in size and in the amount of reinforcement present, consideration must be given to parameters such as the clear spacing arrangements between bars, the presence and absence of stay-in-place (SIP) forms, and differences in the cathode bar to anode bar ratios. Limited research has been performed to determine the effects of the parameters (Shiessel, P. 1986). Research has been conducted on the effects of macrocell corrosion compared to microcell corrosion. Previous studies have shown that the measured microcell corrosion is not augmented greatly by the macrocell current (Andrade et al. 1991). In this study, twenty-seven specimens were cast with reinforcing steel to represent reinforcing mats at the top and bottom of each specimen. Top and bottom spacing arrangements were approximately 51, 76, 102 mm (2, 3, and 4-inches), cathode-to-anode bar (C/A) ratios were 2 and 1, and the presence and absence of SIP were considered. Macrocell currents, resistivity measurements, half-cell potential measurements, and corrosion current densities were recorded over a 273 day time period to compare the differences that existed amongst the three different parameters. Based upon the data that was collected, no significant differences were recorded when comparisons were made between the spacing arrangements, the absence and presence of SIP, and differences in C/A ratios. The formation of the passive layer was confirmed by the corrosion current densities and half-cell potentials. The rate of the formation of the passive layer occurred in two distinct periods, a rapid rate from casting to about 105 days and a significantly slower rate beyond 105 days after casting. There was no detected influence of the macrocell activity on the formation of the passive layer throughout the 273 day study period. Master of Science

The Wisconsin Department of Transportation (WisDOT) uses approximately 11,000,000 tons of aggregate per year for transportation projects. Being able to select durable aggregates for use in transportation projects is of considerable importance, if the aggregate deteriorates then the constructed facility requires premature repair, rehabilitation or replacement. Realizing the importance and also that deficiencies in the current WisDOT testing protocol may exist, it has been concluded that the durability-testing program for Wisconsin aggregates needs to be updated. For example, WisDOT is currently using the Sodium Sulfate Soundness Test (ASTM C 88) to measure durability, a test that was put in place in 1960. The ability of this test to predict durability performance and simulate field conditions is questionable and it has also been criticized for its lack of precision. It should also be noted that the use of recycled and reclaimed aggregates has increased in recent years and not all typical durability tests can be used for testing these aggregates. The Sulfate Test in particular cannot be used for testing Recycled Concrete Aggregates (RCA) because the chemical reaction produces erroneous and misleading results. This project has identified recent advances in the understanding and testing of aggregate durability. An in depth literature review has been conducted and from the compiled information a laboratory testing program was developed. Selection of the tests was based upon the tests' precision, efficiency, and predictive capabilities. In the laboratory-testing phase of this project the proposed durability tests along with current WisDOT durability tests were used to evaluate the full range of Wisconsin aggregates. From the test results it was found that the WisDOT aggregate testing protocol could be reduced substantially by eliminating many of the testing requirements for aggregates that have a vacuum saturated absorption of less than 2%. Also, the addition of several tests was ruled out due to their lack of correlation with field performance records. The Micro-Deval abrasion test is recommended for inclusion in WisDOT testing protocol as a test to measure the abrasion resistance of aggregate while the L.A. Abrasion test is better suited as a measure of aggregate strength. Additional conclusions were made based on the durability testing conducted and an overall testing protocol has been developed and is recommended for implementation by WisDOT. Master of Science

Since the use of epoxy coated steel has become mandatory starting in the 1980s, recent studies have shown that epoxy coating does not prevent corrosion, but instead will debond from the steel reinforcement in as little as 4 years (Weyers RE et al, 1998) allowing instead a much more insidious form of corrosion to take place known as crevice corrosion. Therefore, it is important to determine if the nondestructive corrosion activity detection methods are applicable to ECR as well as institute guidelines for interpreting the results. Since the corrosion of reinforcing steel is directly responsible for damage to concrete structures, it is surprising that nondestructive corrosion assessment methods are not part of regular bridge inspection programs such as PONTIS and NBIS. Instead, the inspection and bridge rating guidelines of federally mandated programs such as NBIS are so vague as to allow for a relatively subjective application by the field inspectors. Clear cover depths, resistance, corrosion potentials, linear polarization data, as well as environmental exposure and structural data were collected from a sample of 38 bridge decks in the Commonwealth of Virginia. These structures were further divided in three subsets: bridge decks with a specified w/c ratio of 0.47, bridge decks with a specified w/c ratio of 0.45 and bridge decks with a specified w/cm ratio of 0.45. This data was then correlated to determine which parameters are the most influential in the assignment of NBIS condition rating. Relationships between the non-destructive test parameters were also examined to determine if corrosion potentials and linear polarization are applicable to epoxy coated steel. Based on comparisons of measurements distributions, there is an indication that corrosion potential tests may be applicable to structures reinforced with epoxy coated steel. Furthermore, these conclusions are supported by statistical correlations between resistivity, half cell potentials and linear polarization measurements. Unfortunately, although apparently applicable, as of now there are no guidelines to interpret the results. Based on the linear corrosion current density data collected, no conclusion can be drawn regarding the applicability of the linear polarization test. As far as the NBIS deck rating is concerned, since the inspection guidelines are so vague, age becomes a very easy and attractive factor to the field personnel to rely on. However, this conclusion is far from definitive since the very large majority of structures used in this particular study had only two rating values out of theoretically ten and realistically five possible rating values. Master of Science