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23. Energy Optimization Based on Steam System Analysis and Waste Energy Recovery for Iron and Steel Industry.

Author

Yan, Tianyi, Sun, Jingchao, Qiu, Ziyang, Na, Hongming, Yuan, Yuxing, Che, Zichang, Du, Tao, and Song, Yanli

Subjects
WASTE recycling, IRON industry, MIXED integer linear programming, STEEL industry, SYSTEM analysis, REFUSE as fuel
Abstract

To solve the unreasonable energy distribution and excessive energy waste in the steam system of iron and steel (I&S) industry, a mixed integer linear programming model based on the theory of exergy and energy level is developed in this study to optimize the steam system. After optimization, the utilization potential of waste energy is found. Then, several waste energy recovery technologies are compared according to their application results. The results show that the exergy efficiency of steam system is 74.065%. After optimization, the exergy efficiency of steam system is increased by 10.568%, the energy input of the I&S enterprise is reduced by 84.30 MJ t−1‐CS−1, and waste energy potential is found at hot rolling, sintering, and converter. Herein, flue gas waste heat from hot rolling and sintering is recovered using series two‐stage Organic Rankine Cycle with cyclopentane as the working fluid, and steam waste energy from converter is recovered using saturated steam power generation. These waste energy technologies increase the electricity generation of I&S enterprise by 15.25 kWh t−1‐CS−1. Overall, combining the optimization model with the use of waste energy recovery technologies is necessary and effective for I&S enterprise to increase their energy efficiency. [ABSTRACT FROM AUTHOR]

Published
2022
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28. Copper nanoparticles encapsulated in zeolite 13X for highly selective hydrogenation of CO2to methanol

Author

Li, Yingnan, Du, Tao, Chen, Chuang, Jia, He, Sun, Jingchao, Fang, Xin, Wang, Yisong, and Na, Hongming

Abstract

High dispersion of active metal is always approved for better catalytic performance in CO2hydrogenation to methanol. Herein, a strategy was proposed to encapsulate copper nanoparticles in supercages of zeolite 13X, and hence the growth of copper nanoparticles can be controlled. In the present work, catalysts were prepared using ion-exchange and hydrogen reduction at a tiny positive pressure. The results show that as-synthesized catalyst consists of metallic copper and FAU-type zeolite. Excessive amount of copper will destroy zeolite frameworks, and the amount of 5.9 at% is appropriate for considerable BET surface area and ideal copper dispersion. Meanwhile, copper nanoparticles may grow outside from zeolite at high reduction temperatures (≥220 °C), resulting in serious surface area decline and metallic copper agglomeration. Afterwards catalytic tests reveal good stability of the optimal CX-220 catalyst in continuous reactions. The CX-220 achieves remarkably high methanol selectivity of ≥ 95% within wide ranges of reaction temperatures and reaction pressures. Further analyses reveal that the encapsulation of copper nanoparticles reduces micropores and enriches mesopores in zeolite. The apparent activation energy for methanol synthesis over CX-220 catalyst has been lowered to a very low level because of the unique microstructure, and thus the methanol synthesis reaction is dominant in CO2hydrogenation for dramatic methanol selectivity. Therefore, this work gives important insights and applicable routes for catalysts analyses of CO2hydrogenation to methanol.

Published
2024
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32. Evaluation and Improvement of Energy Utilization Efficiency in Typical Iron and Steel Smelting Route Based on Input‐Use‐End Model.

Author

Na, Hongming, Du, Tao, Sun, Wenqiang, Sun, Jingchao, and He, Jianfei

Subjects
ENERGY consumption, WASTE heat, SMELTING furnaces, IRON, STEEL, ALUMINUM smelting, ENERGY dissipation
Abstract

Evaluating the energy efficiency of the iron and steel smelting route is of vital significance to achieve energy saving and consumption reduction. By establishing an input‐use‐end model, a new index is put forward herein to evaluate the energy utilization of the iron and steel smelting route—energy utilization efficiency. Furthermore, energy utilization efficiency of a typical iron and steel smelting route is analyzed based on the established network diagram. The results show that 1) the cleaned coal is the largest energy input in the whole route, which is 14 460.4 MJ, followed by injected coal. 2) About 57.6% of primary energy is converted into byproduct gases and 31.7% of that is converted into various waste heats. 3) The energy loss of the whole route is 9583.8 MJ, of which the direct loss, indirect loss, and internal loss are 2630.8, 5366.9, and 1586.1 MJ, respectively, accounting for 14.5%, 29.5%, and 8.7% of the total purchased energy. 4) The energy utilization efficiency of the whole process is 47.6%. 5) Improving energy recovery is the most effective measure to improve energy utilization efficiency instead of degrading energy input and changing product structure. [ABSTRACT FROM AUTHOR]

Published
2020
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