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Background: Struvite, biochar and ash products (collectively known as STRUBIAS) derived from different waste streams are used as fertilisers in agriculture. Raw dairy processing sludge (DPS) shows promise as bio‐based fertilisers, but secondary STRUBIAS‐derived products need further testing as fertilisers. Aims: The objective of this study was to calculate the phosphorus mineral fertiliser equivalency (P‐MFE) for some STRUBIAS products derived from DPS. Methods: Ryegrass (Lolium perenne L.) and wheat (Triticum aestivum) pot trials were used to determine the P‐MFE using the apparent P recovery (APR) method for Fe‐DPS and DPS‐derived struvites (Struvite 1–4), hydrochars (HC1–3) and ash. Results: The tested STRUBIAS products can be divided into two groups: (1) a range of products that can (i.e. Struvite 1–3) and (2) cannot (i.e., Struvite 4, HC1–3, ash and Fe‐DPS) be considered fertilisers. In the first group, the P‐MFE ranged from 66.8% to 76.7% for ryegrass and from 77.9% to 93.5% for spring wheat grain. In the second group, the P‐MFE ranged from 7.8% to 58.3% for ryegrass and from −34.5% to −151.3% for spring wheat grain. The negative agronomic effects of some products for wheat grain (struvite and HC) in this study were mainly caused by high Fe content, which could be overcome by improved treatment processes. Conclusions: Future policy and research must be aware that not all the DPS‐derived STRUBIAS products are suitable as fertilisers and therefore need to be tested individually. [ABSTRACT FROM AUTHOR]

The dairy industry produces vast quantities of dairy processing sludge (DPS), which can be processed further to develop second generation products such as struvite, biochars and ashes (collectively known as STRUBIAS). These bio-based fertilizers have heterogeneous nutrient and metal contents, resulting in a range of possible application rates. To avoid nutrient losses to water or bioaccumulation of metals in soil or crops, it is important that rates applied to land are safe and adhere to the maximum legal application rates similar to inorganic fertilizers. This study collected and analysed nutrient and metal content of all major DPS (n = 84) and DPS-derived STRUBIAS products (n = 10), and created an application calculator in MS Excel™ to provide guidance on maximum legal application rates for ryegrass and spring wheat across plant available phosphorus (P) deficient soil to P-excess soil. The sample analysis showed that raw DPS and DPS-derived STRUBIAS have high P contents ranging from 10.1 to 122 g kg−1. Nitrogen (N) in DPS was high, whereas N concentrations decreased in thermo-chemical STRUBIAS products (chars and ash) due to the high temperatures used in their formation. The heavy metal content of DPS and DPS-derived STRUBIAS was significantly lower than the EU imposed limits. Using the calculator, application rates of DPS and DPS-derived STRUBIAS materials (dry weight) ranged from 0 to 4.0 tonnes ha−1 y−1 for ryegrass and 0–4.5 tonnes ha−1 y−1 for spring wheat. The estimated heavy metal ingestion to soil annually by the application of the DPS and DPS-derived STRUBIAS products was lower than the EU guideline on soil metal accumulation. The calculator is adaptable for any bio-based fertilizer, soil and crop type, and future work should continue to characterise and incorporate new DPS and DPS-derived STRUBIAS products into the database presented in this paper. In addition, safe application rates pertaining to other regulated pollutants or emerging contaminants that may be identified in these products should be included. The fertilizer replacement value of these products, taken from long-term field studies, should be factored into application rates. [Display omitted] • No tool exists for safe land application of dairy processing sludge and STRUBIAS. • These products are highly variable in terms of their nutrient-metal profiles. • A tool was developed for maximum legal application rates for bio-based products. • Application rates calculated based on soil P and nutrient and metal loading rates. [ABSTRACT FROM AUTHOR]