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Numerical modelling of laser welding requires that numerous strongly coupled physical phenomena be taken into account. A laser is a source of welding heat characterized by the small size of the heating volume and the shape of the fusion zone has a marked impact on the quality of the weld. In this work, a conical heat source was used with geometrical parameters to give the appropriate profile of the fusion line. The use of the weld shape factor and the dependence of the power density on the linear welding energy increases the accuracy of matching the calculated shape of the fusion line. The heat source was tested for the continuous welding case of a sheet made of steel type S355J2. The CFD software ANSYS Fluent was used to calculate the welding model. The temperature field, calculated using the finite volume method, was used to calculate the phase composition and fusion zone profile tracking. The nodes of the model reaching the maximum solidus temperature of S355J2 steel, form the profile of the fusion zone. The laser welding model allows for tracking of the kinetics of phase transformations in the cooling stage. Continuous cooling transformation phase diagram data is loaded for the welded steel grade. The calculation results of the welding model were compared with the weld micrographs. [ABSTRACT FROM AUTHOR]

The article presents the results of the development and research regarding the application of modal analysis to the evaluation of a multi-point projection welding process. The quality control system is based on the information provided by modal analysis for the entire welding station after the previously completed welding process. The research is carried out due to the lack of an effective method for assessing the course of the multi-spot projection welding process in the case of a single current circuit passing through many points at the same time. A study of the applicability of modal analysis in investigating the quality of a multipoint joint was conducted for four DIN 928 nuts welded to a steel profile. The aim of the study was to determine the influence of weld defects on the displacement of resonant frequencies. To realize the objective, the dynamic properties of the entire welding station, including the sample in the frequency domain, were investigated. In the first stage of the study, a finite element method was used to perform modal analysis and examine the form of vibrations for the individual natural frequencies of the welding fixture including the sample. Then, quality verification using the dynamic resistance method was performed, which was compared later with the modal approach. The last stage of the study was to conduct modal analysis in the frequency domain to verify the numerical studies.