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A new class of wideband bandpass filters based on using thick metallic bars as microwave resonators, instead of common microstrip lines, is presented. These bars provide a series of advantages over fully planar printed technologies, including higher coupling levels between resonators, better unloaded quality factors QU, and larger bandwidths, implemented with more compact structures. Moreover, thick bar resonators can easily be coupled to an additional resonance excited in a box used for shielding, allowing to realize transversal topologies able to implement transmission zeros at desired frequencies. To illustrate the capabilities of this technology, two microwave filters with different bandwidths and one transmission zero have been designed. One of the filters has been manufactured and tested using copper bars inside an aluminum housing partially filled with Teflon. Measured data demonstrates a fractional bandwidth about FBW = 32%, spurious free range SFR > 50%, unloaded quality factor of QU = 1180 and return losses over 20 dB without requiring any post-tuning on the prototype, confirming the exciting performance of the proposed technology., Comment: 8 pages, 13 figuras, transaction

In this contribution, we describe the design of bandpass filters using evanescent mode waveguides and dielectric resonators implemented with additive manufacturing techniques. Two C-band Chebyshev evanescent mode waveguide filters of order five have been designed using a low cost commercial dielectric material (ABSplus), widely used by Fused Deposition Modeling (FDM) 3D printers. The housings of the filters have been manufactured using traditional computer numerical control (CNC) machining techniques. Practical manufacturing considerations are also discussed, including the integration of dielectric and metallic parts. We first discuss two breadboards using two different resonator geometries. We then demonstrate how different transfer functions can be easily implemented by changing the 3D printed parts in the same metallic housing. Breadboards show fractional bandwidths between 3% and 4.6% with return losses better than RL=18dB, and spurious free ranges of SFR=1GHz. Insertion losses are better than IL=4.3dB. Even though dielectric losses from the plastic material are shown to be high, the measured results are quite satisfactory, thereby clearly showing that this strategy maybe useful for the fast production of low cost microwave filters implementing complex geometries., Comment: 9 pages, 15 figures