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Because of the double pancake design of the ITER TF coils the insulation will be applied in several steps. As a consequence, the conductor insulation as well as the pancake insulation will undergo multiple heat cycles in addition to the initial curing cycle. In particular the properties of the organic resin may be influenced, since its heat resistance is limited. Two identical types of sample consisting of wrapped R-glass/Kapton layers and vacuum impregnated with a cyanate ester/epoxy blend were prepared. The build-up of the reinforcement was identical for both insulation systems; however, one system was fabricated in two steps. In the first step only one half of the reinforcing layers was impregnated and cured. Afterwards the remaining layers were wrapped onto the already cured system, before the resulting system was impregnated and cured again. The mechanical properties were characterized prior to and after irradiation to fast neutron fluences of 1 and 2×1022 m-2 (E>0.1 MeV) in tension and interlaminar shear at 77 K. In order to simulate the pulsed operation of ITER, tension-tension fatigue measurements were performed in the load controlled mode. The results do not show any evidence for reduced mechanical strength caused by the additional heat cycle. [ABSTRACT FROM AUTHOR]

The ITER mock-up project was launched in order to demonstrate the feasibility of an industrial impregnation process using the new cyanate ester/epoxy blend. The mock-up simulates the TF winding pack cross section by a stainless steel structure with the same dimensions as the TF winding pack at a length of 1 m. It consists of 7 plates simulating the double pancakes, each of them is wrapped with glass fiber/Kapton sandwich tapes. After stacking the 7 plates, additional insulation layers are wrapped to simulate the ground insulation. This paper presents the results of the mechanical quality tests on the mock-up pancake insulation. Tensile and short beam shear specimens were cut from the plates extracted from the mock-up and tested at 77 K using a servo-hydraulic material testing device. All tests were repeated after reactor irradiation to a fast neutron fluence of 1×1022 m-2 (E>0.1 MeV). In order to simulate the pulsed operation of ITER, tension-tension fatigue measurements were performed in the load controlled mode. Initial results show a high mechanical strength as expected from the high number of thin glass fiber layers, and an excellent homogeneity of the material. [ABSTRACT FROM AUTHOR]