1. The Evolution of the Ammonia Synthesis Catalyst 'AmoMax®-CASALE'
- Author
-
John D'Alessandri, Ermanno Filippi, Sergio Panza, Marvin Estenfelder, Stephan J. Reitmeier, Andreas Reitzmann, Pierdomenico Biasi, and Rene Eckert
- Subjects
Haber-Bosch ,Ammonia catalyst ,Casale ,Clariant ,Reactor design ,Chemistry ,QD1-999 - Abstract
Despite the Haber-Bosch process being more than 100 years old, only incremental improvements have been achieved until recently. Now, by combining the catalyst expertise of CLARIANT and the engineering knowledge of CASALE, a breakthrough has been realized. AmoMax®-Casale is a new ammonia synthesis catalyst jointly developed by Casale and Clariant particularly for use in Casale ammonia converters. AmoMax®-Casale is a customized evolution of the well-known, wustite-based catalyst, AmoMax® 10. While retaining the same superior resistance to ageing, poisoning and mechanical strength, AmoMax®-Casale is significantly more active. This feature allows to reduce the loop recycle rate and the loop pressure and/or to increase the ammonia production. The higher activity of AmoMax®-Casale contributes to improve the overall operating efficiency either by saving energy, or by increasing significantly the plant capacity. This article will describe in detail the successful development of AmoMax®-Casale, explain advantages and commercial benefits based on concrete plant simulations and share the start-up experience of the first commercial reference.
- Published
- 2022
- Full Text
- View/download PDF