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In order to mimic hierarchical nanostructures in nature, particles of polymer blends consisting of poly(4-butyltriphenylamine) (PBTPA), poly(methyl methacrylate) (PMMA) and PBTPA-block-PMMA were fabricated by a solvent evaporation method. Effects of the molecular weight and the chemical composition of PBTPA-b-PMMA, molecular weights of homopolymers, and the composition of the blend on the morphology were investigated. The polymer blend particle consisting of PBTPA and PMMA homopolymers exhibited thermodynamically favored core-shell structure, in which more hydrophilic PMMA-shell surrounded PBTPA-core. The addition of 10 wt% of PBTPA-b-PMMA caused the morphological transition from core-shell to Janus or inversed core-shell, in which PBTPA-shell surrounded PMMA-core, depending on the molecular weight of PBTPA segment in PBTPA-b-PMMA. When the molecular weight of PMMA segment was higher than that of PMMA homopolymer, watermelon-like particles in which small PBTPA domain less than 80 nm dispersed in the PMMA domain surrounded by PBTPA shell were observed. As the ratio of PBTPA-b-PMMA increased, the interface of the macrophase separation became obscure. At 50 wt% of the PBTPA-b-PMMA, only microphase separation was observed. The measurement of interfacial tension by pendant drop method demonstrated that PBTPA-b-PMMA lower the interfacial tension between PBTPA and the aqueous phase to the value similar to that of PMMA with the aqueous phase.

Here, we reported particles with approximately 80-μm diameter with phase-separated morphology of ternary polymer blends containing poly(4-butyltriphenylamine) (PBTPA), poly(methyl methacrylate) (PMMA), and PBTPA-b-PMMA fabricated via a microfluidic emulsification technique with a Y-shaped microreactor followed by a solvent evaporation. Addition of block copolymer changed the macroscopic structure from core-shell to Janus and more complicated sea-island type with the increase of the block copolymer content. The Janus structure with a PMMA hemisphere containing small PBTPA domain was observed at 10 wt% of the block copolymer. Meanwhile, the rapid evaporation changed the morphology macroscopically from the Janus to the undeveloped one where PMMA-rich phase mainly located at center sandwiched with outside PBTPA phases, suggesting that morphologies are governed by the kinetical factors together with the conventionally accepted thermodynamic ones. After the solvent annealing with toluene, distinct and enlarged PMMA phase appeared radiately, of which size gradiently decreased from the surface to the center (200–500 nm) in each particle.

We here report the facile fabrication of inverse core–shell and Janus structured particles consisting of poly(4-butyltriphenylamine) (PBTPA) and poly(methyl methacrylate) (PMMA) via a solvent evaporation from solution droplets of a polymer blend dispersed in an aqueous phase. Janus structured composite particles in which the PBTPA domain was partially coated by the PMMA domain were obtained using poly(vinyl alcohol) (PVA) as a suspension stabilizer. On the other hand, when sodium dodecyl sulfate (SDS) was added as a surfactant together with PVA, “inverse core–shell” particles in which the PMMA core was covered by the PBTPA shell were formed as well as Janus particles. TEM observation showed that the PMMA core was located at the center of the sphere and PBTPA layer has uniform thickness in inverse core–shell particles. The increase of the composition of PBTPA or the concentration of SDS increased the ratio of the inverse core–shell particles to the Janus ones.