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Photopolymerization‐based ceramic 3D printing, known as digital light processing (DLP), offers a valuable platform for rapidly prototyping previously unattainable intricate architectures without the need for additional molds. However, the presence of ceramic particles in photocurable suspensions introduces challenges, including elevated viscosity and diminished curing depth due to light‐ceramic particle interactions. This ultimately compromises the efficacy of the photocuring process, resulting in undesirable geometric inaccuracies. In this study, meticulously engineered lead‐free ferroelectric barium titanate (BaTiO3, BTO) ceramic granules, produced through a spray‐drying process, optimize ceramic suspension formulation. This approach enhances ceramic flowability and involves the judicious addition of a binder, yielding a uniform redispersion of ceramic particles within the matrix, while maintaining a bimodal particle size distribution with reduced diameters. Supported by both experimental and numerical simulations, this improves the rheological and curing properties, enabling the successful fabrication of highly dense, complex 3D‐printed BTO structures with excellent shape fidelity. Moreover, by carefully designing the thermal profiles, DLP 3D‐printed BTO ceramics exhibit impressive shape retention after debinding and sintering while demonstrating ferroelectric and dielectric performances comparable to their non‐3D‐printed counterparts. This study presents a transformative approach that unlocks the full potential of ceramic 3D DLP printing. [ABSTRACT FROM AUTHOR]

This comprehensive study delves into advanced dehydration techniques and processing technologies in the realm of coffee manufacturing. It offers a comparative analysis of these techniques, specifically focusing on green coffee beans and instant coffee production. The examination encompasses the pivotal steps of grading, roasting, grinding, extraction, and dehydration, which form the core of the coffee manufacturing process. In the context of instant coffee production, two primary dehydration methods, spray-drying and freeze-drying, are scrutinized for their roles in water removal from coffee extracts and slurries and their impact on final product quality and efficiency. This study emphasizes the significance of dehydration processes as the linchpin of manufacturing optimization, considering their prominence in coffee production plants. Furthermore, the research extends to investigate the diverse extraction techniques, additional processes, and critical technologies, such as agglomeration, used in the production of coffee instant powder. Quality control, life cycle analysis, and assurance are scrutinized to provide insights into the overall sustainability of coffee manufacturing. The examination also explores the environmental impact, byproducts, and nuanced properties of coffee powder across different production systems. In essence, this review serves as a valuable resource for industry professionals, researchers, and coffee enthusiasts, offering a holistic understanding of advanced coffee dehydration techniques and their impact on quality, efficiency, and sustainability in the context of both green coffee beans and instant coffee production. [ABSTRACT FROM AUTHOR]

Boldo (Peumus boldus M.), an plant endemic to central and southern Chile, has been recognized as a medicinal herb, especially its leaves that are rich in bioactive compounds with beneficial properties, such as antioxidant, anti-inflammatory, sedative, and antimicrobial properties, among others. This research aimed to evaluate solid-liquid extraction using a response surface methodology to obtain phenolic-rich extracts from boldo leaves and to encapsulate them through spray-drying. A Box-Behnken design was applied to optimize extraction process variables (temperature, time, and solid-liquid ratio). Extracts were characterized in terms of their total phenolic content, with the maximum value obtained being 37.78 mg GAE/g using extraction conditions of a temperature of 100 °C, a time of 60 min, and a solid-liquid ratio of 1:100. The developed microcapsules containing the optimal boldo extracts were characterized (moisture, water activity, scanning electron microscopy, zeta potential, FTIR, total phenolic compounds, antioxidant capacity, and phenolic profile by HPLC-DAD), highlighting their high phenolic content (5.38–5.49 mg GAE/g) and antioxidant capacity, as well as their bioactive content in terms of catechin (445 ± 37 mg/100 g), pyrogallol (304 ± 24 mg/100 g), and epigallocatechin (156 ± 12 mg/100 g). Overall, this study revealed an efficient technique by which to isolate and stabilize bioactive compounds from boldo leaves, with the microcapsules being promising candidates as high added-value ingredients. [ABSTRACT FROM AUTHOR]

Foods and beverages with health benefits have become increasingly popular with consumers, and fruits and legumes are considered good sources of nutrients. In this study, sea buckthorn and fava bean were used as the main raw materials to prepare sea buckthorn–fava bean composite instant powder (S-FCP). Different drying methods (spray-drying (SD) and freeze-drying (FD)) combined with carriers (maltodextrin (MD) and inulin (INU)) were involved to investigate their effects on physicochemical properties, functional properties, and sensory attributes of instant powder. The results showed that FD better protected the color of the S-FCP and produced particles possessing more porous structures compared to SD; FD-INU (freeze-dried-inulin) had the shortest dissolution time and the largest solubility. In addition, FD-INU had the highest total phenolic and total flavonoid contents and the strongest antioxidant capacity, and FD-INU had better overall organoleptic properties and hypoglycemic potential. Therefore, FD and the use of INU as a carrier are more suitable for the production of the S-FCP. This work provides a promising approach for developing a high-valued instant powder beverage composed of sea-buckthorn/broad bean, which also contributes to the development of the functional food industry. [ABSTRACT FROM AUTHOR]

The present work reports on the microencapsulation of Lacticaseibacillus rhamnosus GG (LGG) by the spray-drying process using a solution of starch, whey protein concentrate (WPC), soy lecithin and ascorbic acid as a carrier, with addition of different types of butters. The aim of this study was to examine the protective mechanism of six different butter samples on the viability rate of LGG bacteria directly after the spray-drying process and during storage for 4 weeks at 4 °C and 20 °C (±1 °C) based on hypothetical factors—the fatty acid's chemical character and content, and its melting enthalpy. The viability of bacteria, moisture content, water activity, color properties, morphology, particle size of powder, melting enthalpy of butters and their fatty acids composition were evaluated. It is assumed that the highest viability may be indirectly influenced by the relationship between the highest content of proteins and sugars and the lowest content of fats and fatty acids, which is characteristic for butter with a reduced fat content. This butter contained also the least monounsaturated and polyunsaturated fatty acids. The highest number of viable LGG (for systems with reduced-fat butter, as well as salted and lactose-free butter) may be caused by (among other factors) by the lower content of palmitic acid (C16: 0). For these butters, it was also observed that cell viability increased with the increase in melting enthalpy. The results confirmed the protective role of selected butters, which indicates the possibility of using them in industrial processes to increase the durability of additives and products using probiotic powders obtained by spray-drying. [ABSTRACT FROM AUTHOR]

Context: Perilla frutescens and its dried extract have been employed in food and pharmaceutical manufacturing due to the plant's biological activities, which include antibacterial, anti-allergic, anticancer, antiviral, antioxidant, and antidepressant properties. Despite numerous studies on preparing dry extracts from various medicinal herbs, no research has been conducted to optimize spray-drying conditions specifically for P. frutescens. Aims: To optimize the spray-drying parameters using BCPharSoft software and evaluate the quality of P. frutescens dry extract. Methods: D-optimal design based on four independent variables carrier type (Glucidex, Glucidex: Arabic gum 9:1, Glucidex: Arabic gum 8:2), carrier mass (10, 15, and 20 g), inlet air temperature (160, and 180℃) and flow rate (12, and 14 rpm/min) was applied to investigate the cause-effect relations and optimized preparation process. The drying performance, moisture content, total phenol, and total flavonoid content were investigated as four dependent variables. Results: All independent variables had significant effects on the dependent variables. The optimal parameters of the preparation process included using carrier Glucidex: Arabic gum at a ratio of 9:1, carrier mass of 19 g, inlet air temperature of 161°C, and flow rate of 12 rpm/min. The drying performance, moisture content, total phenol, and flavonoid content of the optimized P. frutescens dry extract were found to be 10.42%, 4.80%, and 90.57 mg GA/g, and 53.55 mg QE/g, respectively. Conclusions: Dried P. frutescens extract has been efficiently produced using the spray-drying technique, establishing a foundation for future manufacturing of pharmaceuticals and functional foods derived from P. frutescens.

Abstract Background Due to their environmentally friendly character, entomopathogenic fungi (EPF) are becoming increasingly used as microbial agents in biological pest control over chemical pesticides. However, EPF are sensitive to the influence of abiotic factors, such as temperature, radiation, and humidity. To improve their efficiency as bioinsecticides, in this work, the development of a new microparticles-based formulation loading EPF conidia (B. bassiana aerial conidia) into sodium alginate/maltodextrin microparticles obtained by spray-drying was proposed. Different concentrations of both polysaccharides were tested to reach the optimal ratio and ensure a high viability of encapsulated conidia. Results All the produced formulations showed a moisture content

Deep infection is the second most common complication of arthroplasty following loosening of the implant. Antibiotic-loaded bone cements (ALBCs) and high concentrations of systemic broad-spectrum antibiotics are commonly used to prevent infections following injury and surgery. However, clinical data fails to show that ALBCs are effective against deep infection, and negative side effects can result following prolonged administration of antibiotics. Additionally, the rise of multidrug resistant (MDR) bacteria provides an urgent need for alternatives to broad-spectrum antibiotics. Phage therapy, or the use of bacteriophages (viruses that infect bacteria) to target pathogenic bacteria, might offer a safe alternative to combat MDR bacteria. Application of phage therapy in the setting of deep infections requires formulation strategies that would stabilize bacteriophage against chemical and thermal stress during bone-cement polymerization, that maintain bacteriophage activity for weeks or months at physiological temperatures, and that allow for sustained release of phage to combat slow-growing, persistent bacteria. Here, we demonstrate the formulation of three phages that target diverse bacterial pathogens, which includes spray-drying of the particles for enhanced thermal stability at 37 °C and above. Additionally, we use atomic layer deposition (ALD) to coat spray-dried powders with alumina to allow for delayed release of phage from the dry formulations, and potentially protect phage against chemical damage during bone cement polymerization. Together, these findings present a strategy to formulate phages that possess thermal stability and sustained release properties for use in deep infections. [ABSTRACT FROM AUTHOR]

The production of whey protein concentrates (WPC) from camel milk whey represents an effective approach to valorize this processing byproduct. These concentrates harbor active ingredients with significant bioactive properties. Camel WPC were spray-dried at inlet temperature of 170, 185 and 200°C, or ultrasonicated (US) for 5, 10, and 15 min, then freeze-dried to obtain fine powder. The effect of both treatments on protein degradation was studied by sodium dodecyl sulfate-PAGE and reverse-phase ultraperformance liquid chromatography techniques. Significantly Substantially enhanced protein degradation was observed after US treatment when compared with spray-drying (SPD). Both SPD and US treatments slightly enhanced the WPC samples' antioxidant activities. The US exposure for 15 min exhibited the highest 2,2′-azino-bis (3-ethylbenzothiazoline-6-sulfonic acid) scavenging activity (12.12 mmol Trolox equivalent per gram). Moreover, US treatment for 10 min exhibited the highest in vitro antidiabetic properties (α-amylase and α-glucosidase inhibition), and dipeptidyl peptidase-IV inhibitory activity among all samples. In addition, the US for 10 min and SPD at 170°C showed the lowest median inhibitory concentration (IC 50) values for in vitro antihypercholesterolemic activities in terms of pancreatic lipase and cholesteryl esterase inhibition. Conclusively, these green techniques can be adapted in the preservation and processing of camel milk whey into active ingredients with high bioactive properties. The list of standard abbreviations for JDS is available at adsa.org/jds-abbreviations-24. Nonstandard abbreviations are available in the Notes. [ABSTRACT FROM AUTHOR]

Gamma oryzanol (GO) is the rice bioactive compound which presents various therapeutic effects. However, GO is relatively unstable to environmental factors during processing and storage. The objective of this work was to produce GO microparticles encapsulated with inulin and Tween80 (GOINs) by spray-drying. Response surface analysis was used for the optimization of the encapsulation to get maximum % encapsulation efficiency (%EE) of GO. Three process variables for the concentration of 10–20% inulin (w/v), 3–5% Tween 80 (w/v), and 3–5% GO (w/v) were investigated. Quadratic polynomial regression model for the optimization with R2 at 0.92 was obtained from the study The optimum condition was 20% inulin (w/v), 3% Tween 80 (w/v), and 3% GO (w/v) which yielded a high % EE of 82.63% and particles size at 1,154.60 ± 28.85 nm Fourier transform infrared spectroscopy demonstrated that GO was encapsulated inside the inulin matrix. Our study provided potential and improved hygroscopicity ranged from 6.51 to 10.22 g H2O/100 g dry weight of GO in spray-dried microcapsules. [ABSTRACT FROM AUTHOR]

To tailor superparamagnetic iron oxide nanoparticles (SPIONs) to the specific needs of diverse application fields, it is essential to understand not only their intrinsic properties but also their interactions with each other. Theoretical models predicting/explaining the magnetization behavior of macroscopic samples containing millions of SPIONs are intricate due to the complexity of the underlying relaxation mechanisms in alternating fields. This study introduces supraparticles (SPs) as model architectures to empirically investigate magnetic interactions within and between large SPION clusters (>100 nanoparticles (NPs)). For this purpose, NP dispersions containing SPIONs and silica (SiO2)NPs as non‐magnetic building blocks are spray‐dried to form binary SPs. Selective salt‐induced agglomeration of the two building block types before spray‐drying is utilized to tailor SP architectures, including control over SPION cluster size, shape, and proximity. Magnetic particle spectroscopy (MPS), operating under ambient conditions, reveals altered magnetization behavior for different cluster structures. Not only the nearest SPION neighbors, but the whole cluster structure up to several micrometers is decisive for the magnetization behavior. This highlights the importance of long‐range magnetic interactions. This work presents a versatile approach for designing model architectures to advance empirical interaction studies between SPIONs in macroscopic samples. [ABSTRACT FROM AUTHOR]

The study examined the efficacy of additives in preventing the crystallization of functional ingredients during the spray-drying process. Spray-drying of a hydrophobic drug from alcohol in the presence of a hydrophilic carrier-forming agent was utilized as a representative scenario, which frequently leads to the crystallization of the main drug component induced by the drying process. Ibuprofen (IBP) and its four congeners were employed as representatives of readily crystallizable hydrophobic pharmaceutical compounds. Disaccharides were intentionally employed as components of the drug carrier to create conditions conducive to crystallization. Ten materials, including the IBP congeners, were investigated for their anti-crystallization properties. The findings indicated that additives with a hydrophobic moiety similar to that of IBP and a carboxylic acid salt moiety effectively prevented IBP and its congeners from crystallizing when the additive content was ≥0.2 g/g-drug during spray-drying and storage at 30 °C over silica gel. [ABSTRACT FROM AUTHOR]

Ocimum gratissimum (OG) is a species rich in essential oils (EO), which is known for its antimicrobial and antioxidant properties. This study aimed to encapsulate the essential oil of Ocimum gratissimum (OGE), determine its chemical composition, and evaluate its antioxidant and antimicrobial activities against six pathogenic bacteria, comparing it with the free essential oil (OGF). The EO was extracted by hydrodistillation using a Clevenger-type apparatus, and an oil-in-water emulsion was prepared using a combination of biopolymers: maltodextrin (MA), cashew gum (CG), and inulin (IN). The chemical profile was identified using gas chromatography–mass spectrometry (GC–MS). Antioxidant activity was assessed using the Oxygen Radical Absorbance Capacity with fluorescein (ORAC-FL) method, while the Minimum Inhibitory Concentrations (MIC) and Minimum Bactericidal Concentrations (MBC) were determined by the microdilution method. Microparticles were formed using the spray-drying method, achieving an encapsulation efficiency of 45.2%. The analysis identified eugenol as the main compound both before and after microencapsulation. The OGE microparticles demonstrated high inhibitory and bactericidal effects against S. aureus, S. choleraesuis, and E. coli, with MIC values of 500 µg·mL−1 and MBC values of 1000 µg·mL−1, as well as antioxidant activity of 1914.0 µmol-TE·g−1. Therefore, it can be inferred that the EO of OG maintained its antimicrobial and antioxidant effects even after microencapsulation by spray-drying, making it a promising natural ingredient. [ABSTRACT FROM AUTHOR]

Magnetic nanoparticles (NPs) are efficient heat mediators in induction heating. Originally explored for hyperthermia, their applications have broadened to industrial processes where temperature control is crucial. By adjusting the NP composition or morphology, magnetic characteristics such as Curie temperatures can be tailored, allowing control over maximum heating thresholds. These NPs are, however, usually designed for maximum heating rates at specific magnetic fields. In this work, the synthesis is presented for colloidally stable Co and ZnCo ferrite NPs with customizable maximum heating temperatures, and their combination within micron‐scaled supraparticles (SPs). Maximum induction heating temperatures of ZnCo ferrite NPs are tuned between 150 and 220 °C, while customization of Co ferrite species yields temperatures between 200 and 350 °C. These distinct magnetic properties are exploited in the selective multi‐stage heating of SPs consisting of both species. Here, ZnCo ferrite components heat up to a first temperature plateau at low alternating magnetic fields (AMF), while Co ferrite NPs reach higher temperatures at increased AMF. The precise control of induction heating thresholds through the adaptability of NPs offers a high degree of customizability which makes induction heating particularly attractive for applications requiring sequential or spatial heating, such as catalysis or debonding on demand. [ABSTRACT FROM AUTHOR]

Dry reforming of methane (DRM) is an attractive reaction for synthesis gas production, since it converts two greenhouse gases into valuable chemical feedstock. Silica supported bimetallic catalysts with constant metal loading but varying Ni/Co ratios (xNi=1, 0.8, 0.6, 0.5, 0.4, 0.2, 0) were produced via spray‐drying for the application in DRM, aiming at the identification of compositions with superior activity. In this study, building block particles refer to an inert framework, supporting the catalyst. The elemental distribution of Si, Ni, and Co within such building block particles was evaluated using scanning transmission electron microscopy. Additionally, X‐ray diffraction and temperature‐programmed reduction experiments confirmed that Ni and Co initially exist in an oxidic state within the SiO2 framework after production and later transform into an alloyed metallic state upon reduction with hydrogen, as confirmed by X‐ray photoelectron spectroscopy. A systematic comparison of the activity over a temperature range (323–1150 K) was performed using temperature scanning measurements. The highest intrinsic activity was found with the bimetallic Ni40Co60 particles. [ABSTRACT FROM AUTHOR]

Spray drying process was optimized for the development of probiotic finger millet milk powder. The independent parameters considered were inlet air temperature, maltodextrin content, and feed rate depending upon the preliminary trials. The major dependent quality parameters considered in the current work were moisture content, water activity, powder yield, encapsulation efficiency, and viability reduction. The desirability function was considered as a basis for the optimization of spray drying process. At the optimum process conditions of 151.68 °C of inlet air temperature, 100 mL/h of feed rate, and 29.32% of maltodextrin content, probiotic finger millet milk powder with 43.81% of powder yield and 84.97% of higher encapsulation efficiency could be achieved. The SEM analysis of the spray-dried powder confirmed the proper encapsulation of viable cells in the powder matrix. XRD analysis showed the amorphous powder structure suitable for other food applications. The promising results could be further utilized to produce non-dairy probiotic finger millet milk powder. [ABSTRACT FROM AUTHOR]

Lactic acid bacteria are widely used in the food and pharmaceutical industries to produce fermented foods and probiotics. This study assesses the environmental impacts of fifteen production and storage strategies for lactic acid bacteria concentrates from two strains. A life cycle assessment was performed using pilot-scale data. Environmental impacts per functional unit were weighted based on biological activity using two approaches: one by final biological activity after storage and the other by activity at each production stage. Fermentation emerged as a key phase in both methods, with higher yields significantly reducing environmental impacts. Stabilization and storage also contributed substantially to both environmental impact and loss of biological activity. The choice of stabilization method and storage conditions depends on the strain and expected storage duration. The weighting method affected the results: weighting by final biological quality highlighted the preservation of activity while weighting by each production stage better reflected the material and energy flows responsible for environmental damage. This study identifies crucial stages for improving the sustainability of lactic acid bacteria production and suggests that integrating environmental and quality factors is essential when designing production processes.

Pineapple peel extracts constitute bioactive compounds that degrade due to light, oxidation, and moisture. This study aimed to encapsulate cellulase-treated MD2 pineapple peel extracts ensuring stability of bioactive compounds-rich extracts in the form of powders. Two drying methods were employed including spray-drying (150 °C) and foam-mat drying (60 °C) using maltodextrin (5 % v/v and 10 % v/v) and gum Arabic (GA) (5 % v/v and 10 % v/v) as carrier agents. Spray-drying for all microencapsulated powders exhibited high-quality powder with lower water activity (0.35–0.44), particle size diameters (D50) ranging from 19.7 to 53.71 μm and higher solubility index (75.42–98.53 %) in comparison to foam-mat drying. Spray-drying using 10 % GA exhibited the highest encapsulation efficiency (EE%) of above 99 % and further extraction of different phenolic fractions is shown to be the most efficient encapsulation of insoluble-bound phenolic (IBP). Bioactive volatile compounds comprised of 2-Methoxy-4-vinylphenol and Phenol, 2,4-bis(1,1-dimethylethyl) in the microcapsules of 10 % GA. Cellulase-treated MD2 pineapple peel extract powder containing 10 % GA exhibited low in toxicity effect (IC50 > 1000 μg/mL) against NIH3T3 fibroblast cells. Microcapsule powder from bioactive-rich extracts of cellulase-treated MD2 pineapple peel has the potential to be used in functional foods, nutraceuticals, pharmaceuticals, and cosmetics ingredients.

Abstract Long–chain polyunsaturated fatty acids (LCPUFA) are of interest due to their potential health properties and have a significant role in reducing the risk of various chronic diseases in humans. It is commonly used as a supplement. However, lipid oxidation is an important negative factor caused by environmental, processing, and limited water solubility of LCPUFA, making them difficult to incorporate into food products. The objective of this research work was to prevent oxidation, extend shelf life, enhance the stability of fatty acids, and to achieve controlled release by preparing spray-dried powder (SDM). For spray-drying, aqueous emulsion blends were formulated using a 1:1 ratio of chia seed oil (CSO) and fish oil (FO) and using a laboratory-scale spray–dryer with varying conditions: inlet air temperature (IAT, 125–185 °C), wall material (WM, 5–25%), pump speed (PS, 3–7 mL/min), and needle speed (NS, 3–11 s). The maximum alpha-linolenic acid (ALA) content was 33 ± 1%. The highest values of eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA) in the microcapsules were 8.4 ± 0.4 and 13 ± 1%, respectively. Fourier transform infrared and X-Ray diffraction analysis results indicated that SDM was successfully formulated with Gum Arabic and maltodextrin (MD). The blending without encapsulation of CSO and FO was digested more efficiently and resulted in more oil being released with simulated gastric fluid (SGF), simulated intestinal fluid (SIF), and SGF + SIF conditions without heating. No significant changes were observed for saturated, monounsaturated, and LCPUFA, whether exposed or not to gastrointestinal conditions. However, compared to the release of SDM, it can be useful for designing delivery systems for the controlled release of essential fatty acids.

Survival of probiotics in processed feed can be affected not only by feed processing techniques but also by factors such as storage and gastrointestinal transit of ingested feed. This study investigates the effect of free and spray-dried Bacillus subtilis (BS) in oat β-glucan microcapsules on growth performance, hematology, intestinal microbiota, histology, and immunology of Nile tilapia, Oreochromis niloticus. A total of 400 tilapia were randomly stocked into 25 aquaria in a randomized experimental design and fed one of the following diets: (C) control diet (without synbiotics); (0.1%S) 1g kg−1 diet of unloaded microcapsules and 2.7 × 109 of free BS CFU kg−1 diet; (0.2%S) 2 g kg−1 diet of unloaded microcapsules and 5.4 × 109 of free BS CFU kg−1 diet; (0.1%SM) 1g of microcapsules loaded with 2.7 × 109 BS CFU kg−1 diet; and (0.2%SM) 2g of microcapsules loaded with 5.4 × 109 BS CFU kg−1 diet. After a 60-day feeding trial, fish fed 0.2%SM showed the highest growth performance and best feed utilization compared to fish fed free probiotics and control diet. Intestinal villi were longer, and the submucosa layer was thicker in fish fed both free and microencapsulated probiotics than the control group. Fusobacteriota, Firmicutes, and Bacteroidota were the dominant phyla across all samples accounting for more than 90% of the gut microbiota. No differences were registered in hematological parameters. Phagocytic activity was enhanced in fish fed both 0.2%S and 0.2%SM diets. Microencapsulation has the potential to protect B. subtilis and may constitute a valuable approach for enhancing the viability of probiotics as additives for fish feeds. [ABSTRACT FROM AUTHOR]

The microencapsulation of fish oil by the spray‐drying technique was conducted using Arabic gum (AG) and Persian gum (PG) as wall materials. AG‐to‐PG ratios, including 29:1, 28:2, 27:3, 26:4, and 25:5 (%w/w), wall‐to‐oil ratios, including 5:1, 4:1, 3:1, 2;1, and 1:1, drying temperature (180, 190, 200, 210, and 220°C), and feed flow rate at high and low states were optimized using response surface methodology. Microencapsulation efficiency (MEE), moisture content (MC), peroxide value (PV), and particle size (PS) were determined. Results showed that the highest MEE and the lowest MC, PV, and PS were attained when 26:4, 4:1, 210°C, and high speed were considered, respectively. At this point, the MEE, MC, PV, and PS were 79.49%, 3.39%, 10.98 meq O2/kg oil, and 39.05 µm, respectively. The microstructure of optimum microencapsulated powder exhibited no observable cracks, fissures, or pores while having a typical spherical and smooth surface. Microencapsulation of fish oil using a mixture of AG and PG showed higher oxidative stability associated with high MEE, low MC, and low PV at the final product. Moreover, the optimized emulsion formulation and drying conditions increased the storage stability. [ABSTRACT FROM AUTHOR]

• Activity retention of an enveloped virus through spray drying and lyophilization. • Enhanced thermal stability of an enveloped virus upon drying for vaccine and gene therapy applications. • Characterization of morphology, T g , and crystallinity of spray dried and lyophilized viral preparations. Enveloped viruses are attractive candidates for use as gene- and immunotherapeutic agents due to their efficacy at infecting host cells and delivering genetic information. They have also been used in vaccines as potent antigens to generate strong immune responses, often requiring fewer doses than other vaccine platforms as well as eliminating the need for adjuvants. However, virus instability in liquid formulations may limit their shelf life and require that these products be transported and stored under stringently controlled temperature conditions, contributing to high cost and limiting patient access. In this work, spray-drying and lyophilization were used to embed an infectious enveloped virus within dry, glassy polysaccharide matrices. No loss of viral titer was observed following either spray-drying (at multiple drying gas temperatures) or lyophilization. Furthermore, viruses embedded in the glassy formulations showed enhanced thermal stability, retaining infectivity after exposure to elevated temperatures as high as 85 °C for up to one hour, and for up to 10 weeks at temperatures as high as 30 °C. In comparison, viruses in liquid formulations lost infectivity within an hour at temperatures above 40 °C, or after incubation at 25 °C for longer periods of time. [ABSTRACT FROM AUTHOR]

Encapsulation revolutionizes industries through enhanced stability, controlled release, and targeted performance of active ingredients. The novel aspect of this study explores the impact of the wall material-to-active (WM:A) ratio on the stability of ascorbic acid (AA) encapsulated in a maltodextrin (MD) and gum arabic (GA) blend (2:1 w/w). Microparticles were spray-dried and analyzed using SEM, TGA, DSC, thermal stability, and antioxidant activity assessments. Stability tests under different conditions revealed that a higher WM:A ratio (7:1) improved the active stability and antioxidant activity during storage, highlighting its importance in the encapsulation process. SEM analysis confirmed particles with no cracks, and the particles demonstrated excellent thermal stability up to 200 °C with minimal degradation. These findings underscore the critical role of the WM:A ratio in determining the stability of encapsulated AA within a carbohydrate matrix, offering valuable insights for advancing encapsulation technologies. [ABSTRACT FROM AUTHOR]

Aim: To prepare sweet tea extract microcapsules (STEMs) via a spray-drying by applying different wall material formulations with maltodextrin (MD), inulin (IN), and gum arabic (GA). Methods: The microcapsules were characterised by yield, encapsulation efficiency (EE), particle size, sensory evaluation, morphology, attenuated total reflectance-Fourier transform infra-red spectroscopy and in vitro digestion studies. Results: The encapsulation improved the physicochemical properties and bioactivity stability of sweet tea extract (STE). MD5IN5 had the highest yield (56.33 ± 0.06% w/w) and the best EE (e.g. 88.84 ± 0.36% w/w of total flavonoids). MD9GA1 obtained the smallest particle size (642.13 ± 4.12 nm). MD9GA1 exhibited the highest retention of bioactive components, inhibition of α-glucosidase (96.85 ± 0.55%), α-amylase (57.58 ± 0.99%), angiotensin-converting enzyme (56.88 ± 2.20%), and the best antioxidant activity during in vitro gastrointestinal digestion. Conclusion: The encapsulation of STE can be an appropriate way for the valorisation of STE with improved properties. [ABSTRACT FROM AUTHOR]

The identification of spray-drying processing parameters capable of producing particles suitable for pulmonary inhalation with retained bioactivity underpins the development of inhalable biotherapeutics. Effective delivery of biopharmaceuticals via pulmonary delivery routes such as dry powder inhalation (DPI) requires developing techniques that engineer particles to well-defined target profiles while simultaneously minimising protein denaturation. This study examines the simultaneous effects of atomisation gas flow rate on particle properties and retained bioactivity for the model biopharmaceutical lysozyme. The results show that optimising the interplay between atomisation gas flow rate and excipient concentration enables the production of free-flowing powder with retained bioactivity approaching 100%, moisture content below 4%, and D50 < 4 µm, at yields exceeding 50%. The developed methodologies inform the future design of protein-specific spray-drying parameters for inhalable biotherapeutics. [ABSTRACT FROM AUTHOR]

The revalorization of cocoa (Theobroma cacao L.) processing wastes, mainly cocoa bean shells, involve some strategies to obtaining maximum benefits of the bioactive compounds and reducing the amounts of waste through its use in new products in the context of the circular bioeconomy. Cocoa bean shells were used to obtain a phenol concentrated and formulate a matrix with isolated whey protein particles. Spray-drying and freeze-drying were used to pulverize the samples. The results indicated that both methods improve the stability of the compounds and the antioxidant capacity of the phenol-protein matrix powder, with significative differences (p<0.05), being the spray-dried matrix the sample with the higher amounts of the total polyphenols. Different amounts of the phenol-protein matrix powder obtained by spray-drying and freeze-drying were used for the formulation of the cookies, and significant differences (p<0.05) were observed in the physicochemical characteristics, proximal analysis, bioactive compounds and antioxidant capacity, among the formulations. The cookies with the highest protein content were those to which a 12.5 and 20% of the matrix obtained by freeze-drying was added. While the cookies with the highest content of total phenolic compounds (4118.72±27.43) and highest values of antioxidant capacity (521.33±33.68 mmol Trolox/g and 4249.10±51.24 FeSO4/g, by DPPH and FRAP assay, respectively) were those that were added with 20% matrix obtained by spray drying. Likewise, the discriminating variables identified between the cookie formulations were the results of polyphenols, DPPH, FRAP and proteins. This indicate that the addition of a phenol-protein matrix powder as an ingredient in cookies, as comercial application, exhibited an increasing of proteins and polyphenols content, including higher values of antioxidant capacity, in the final product. [ABSTRACT FROM AUTHOR]

Micro- and nano-scale cellulosic fillers exhibit excellent dispersion and distribution within a thermoplastic matrix during the process of melt compounding or injection molding. In this study, spray-dried cellulose nanofiber (SDCNF) powders were manufactured using a pilot-scale rotating disk atomizer spray dryer. Bleached Kraft pulp (BKP), unbleached Kraft pulp (UKP), and old corrugated cardboard pulp (OCC) fibrillated at a fines level of 90% were used as feedstock materials for spray-drying. BKP-, UKP-, and OCC- SDCNFs were compounded with polypropylene using a twin screw co-rotating extruder. Maleic anhydride grafted polypropylene (MAPP) was used as a coupling agent in the composite formulations. The tensile, flexural, and impact properties of SDCNF-filled PP composites increased at 10 wt% SDCNF loading. The presence of SDCNFs in the PP matrix resulted in faster crystallization and a 12% reduction in the degree of crystallinity of the neat PP. The coefficient of thermal expansion (CTE) of neat PP was reduced by up to 31% attributable to the presence of the SDCNFs. Application of the SDCNF-reinforced PP composites in 3D printing reduced the shrinkage rate of the printed neat PP by 39%, and the printability of the PP was significantly improved with the addition of the SDCNFs. [ABSTRACT FROM AUTHOR]