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A major challenge in the development of Model Predictive Control (MPC)-based energy management systems (EMSs) for buildings is the availability of an accurate model. One approach to address this is to augment an existing gray-box model with data-driven residual estimators. The efficacy of such estimators, and hence the performance of the EMS, relies on the availability of sufficient and suitable training data. In this work, we evaluate how different data availability scenarios affect estimator and controller performance. To do this, we perform software-in-the-loop (SiL) simulation with a physics-based digital twin using real measurement data. Simulation results show that acceptable estimation and control performance can already be achieved with limited available data, and we confirm that leveraging historical data for pretraining boosts efficacy., Comment: 5 pages, 4 figures. To be published in 2024 IEEE PES Innovative Smart Grid Technologies Europe (ISGT EUROPE) proceedings

The Semmeldetector, is a machine learning application that utilizes object detection models to detect, classify and count baked goods in images. Our application allows commercial bakers to track unsold baked goods, which allows them to optimize production and increase resource efficiency. We compiled a dataset comprising 1151 images that distinguishes between 18 different types of baked goods to train our detection models. To facilitate model training, we used a Copy-Paste augmentation pipeline to expand our dataset. We trained the state-of-the-art object detection model YOLOv8 on our detection task. We tested the impact of different training data, model scale, and online image augmentation pipelines on model performance. Our overall best performing model, achieved an AP@0.5 of 89.1% on our test set. Based on our results, we conclude that machine learning can be a valuable tool even for unforeseen industries like bakeries, even with very limited datasets.

The replacement of fossil fuels in combination with an increasing share of renewable energy sources leads to an increased focus on decentralized microgrids. One option is the local production of green hydrogen in combination with fuel cell vehicles (FCVs). In this paper, we develop a control strategy based on Model Predictive Control (MPC) for an energy management system (EMS) of a hydrogen plant, which is currently under installation in Offenbach, Germany. The plant includes an electrolyzer, a compressor, a low pressure storage tank, and six medium pressure storage tanks with complex heuristic physical coupling during the filling and extraction of hydrogen. Since these heuristics are too complex to be incorporated into the optimal control problem (OCP) explicitly, we propose a novel approach to do so implicitly. First, the MPC is executed without considering them. Then, the so-called allocator uses a heuristic model (of arbitrary complexity) to verify whether the MPC's plan is valid. If not, it introduces additional constraints to the MPC's OCP to implicitly respect the tanks' pressure levels. The MPC is executed again and the new plan is applied to the plant. Simulation results with real-world measurement data of the facility's energy management and realistic fueling scenarios show its advantages over rule-based control., Comment: 8 pages, 3 figures. To be published in IEEE 3rd International Conference on Power Electronics, Smart Grid, and Renewable Energy (PESGRE 2023) proceedings

One of the major challenges in the development of energy management systems (EMSs) for complex buildings is accurate modeling. To address this, we propose an EMS, which combines a Model Predictive Control (MPC) approach with data-driven model error compensation. The hierarchical MPC approach consists of two layers: An aggregator controls the overall energy flows of the building in an aggregated perspective, while a distributor distributes heating and cooling powers to individual temperature zones. The controllers of both layers employ regression-based error estimation to predict and incorporate the model error. The proposed approach is evaluated in a software-in-the-loop simulation using a physics-based digital twin model. Simulation results show the efficacy and robustness of the proposed approach, Comment: 8 pages, 4 figures. To be published in 2023 IEEE Conference on Control Technology and Applications (CCTA) proceedings

This paper describes a machine learning approach to determine the abrasive belt wear of wide belt sanders used in industrial processes based on acoustic data, regardless of the sanding process-related parameters, Feed speed, Grit Size, and Type of material. Our approach utilizes Decision Tree, Random Forest, k-nearest Neighbors, and Neural network Classifiers to detect the belt wear from Spectrograms, Mel Spectrograms, MFCC, IMFCC, and LFCC, yielding an accuracy of up to 86.1% on five levels of belt wear. A 96% accuracy could be achieved with different Decision Tree Classifiers specialized in different sanding parameter configurations. The classifiers could also determine with an accuracy of 97% if the machine is currently sanding or is idle and with an accuracy of 98.4% and 98.8% detect the sanding parameters Feed speed and Grit Size. We can show that low-dimensional mappings of high-dimensional features can be used to visualize belt wear and sanding parameters meaningfully., Comment: Conference IEEE SENSORS 2022

This paper proposes a comparison of four popular interface capturing methods : the volume of fluid (VOF), the standard level set (SLS), the accurate conservative level set (ACLS) and the coupled level set and volume of fluid (CLSVOF). All methods are embedded into a unified low-Mach framework based on a Cartesian-grid finite-volume discretization. This framework includes a sharp transport of the interface, a wellbalanced surface tension discretization and a consistent mass and momentum transport which allows capillary-driven simulations with high density ratio. The comparison relies on shared metrics for geometrical accuracy, mass and momentum conservation which exposes the weakness and strengths of each method. Finally, the versatility and capabilities of the proposed solver are demonstrated on the simulation of a 3D head-on collision of two water droplets. Overall, all methods manage to retrieve reasonable results for all test cases presented. VOF, CLSVOF and ACLS tend to artificially create little structures while SLS suffers from conservation issues in the mesh resolution limit. This study leads us to the conclusion that CLSVOF is the most promising method for two-phase flow simulations in our specific framework because of its inherent conservation properties and topology accuracy.