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In the previous study, discarded oyster farming bamboo scaffolding (BS) demonstrated the potential for application in pulping and papermaking through the soda pulping process. However, soda pulping involves high temperatures and chemical dosages. Therefore, this study develops an alternative pulping process to lower temperature and chemical demands by utilizing a high-consistency kneader (HCK), simultaneously promoting the utilization of BS in pulping and papermaking. This study applies a factorial experimental design to assess the impact of thermo-alkali pretreating conditions (temperature and NaOH dosage) by analyzing pulping yield, freeness, fiber appearance, and handsheet properties. The factorial analysis shows that the temperature and NaOH dosage of thermo-alkali pretreatment significantly affect the pulp properties. The optimal condition of 125℃ and 7.5% NaOH dosage has the highest accepts ratio, the best refining capacity, and the highest handsheet strength. Further compared with previous soda pulping research, utilizing HCK can produce similar pulp properties while increasing the pulping yield and reducing the temperature (-26.5%) and chemical demands (-46.4%). In summary, HCK demonstrates feasibility and potential for application in the pulping process, offering a new perspective on mechanical pulping as presented in this study, while also creating an opportunity to promote BS utilization., Competing Interests: Declarations. Competing interests: The authors declare no competing interests., (© 2025. The Author(s).)

Cattle dung treatments in Taiwan have developed a process called Black soldier fly larvae (BSFL) treatment, which can digest cow dung and generate the frass (larvae drops), the residue fiber in cow dung. This study aims to assess frass for its potential in pulp and papermaking, considering its chemical compositions, appearance, and fiber morphology, and also evaluate its suitability for pulping by soda method to create added value. The frass exhibits favorable material properties for pulping and papermaking, including a high holocellulose (67.37%) and α-cellulose (48.00%) content, along with a lower ash content (4.61%); the microstructure and surface mesoporous pores benefit for pulping; and the nonwood-fiber-like fiber morphology. The pulping experiment shows that 7% NaOH and 75 min of pulping conditions result in proper disintegration of fiber, and the highest accepts ratio (34.06%). The NaOH causes fiber disintegration during pulping, resulting in a higher strength property of the handsheet. The frass pulp blended with TOCC can achieve the ring crush index standards required for cardboard products. In summary, the frass from BSFL treatment of cattle dung can be utilized in pulp and papermaking to enhance circular utilization value., (© 2024. The Author(s).)

Oyster Farming is one of important fisheries and aquaculture industries in Taiwan. Each year, approximately 4000-5000 tons of discarded bamboo scaffolding (BS) used in oyster farming, are generated, so the treatment and utilization of BS should be taken seriously. This study evaluates the suitability of BS for pulp and papermaking by assessing the chemical compositions, microstructural, and fiber morphology. The pulping properties is investigated by soda pulping. The chemical composition of BS shows the potential for application in pulping. The BS microstructure shows that can enhance pulping reactions, while the fiber morphology indicates the possibility of producing high-strength paper. Through the pulping experiment, it demonstrated that BS is suitable for pulping with lower NaOH dosage and longer digestion time. The condition at 170 °C with 14% NaOH dosage for 90 min digestion has the highest yield. After refining the highest pulping yield BS pulp, it can improve the handsheet strength and bulk of the OCC-BS mixed pulp, which can achieve the strength property required for industrial paper. In summary, BS exhibits the potential for pulping application and produces a better paper strength than OCC pulp, exhibiting the feasibility of enhancing the circular utilization value of BS in Taiwan., (© 2023. The Author(s).)

The purpose of this study was to develop a bio-mechanical pulp from rice straw with thermal and low chemical dosage. The process is carried out by thermal alkali kneading pretreatment (0-5% NaOH) with a high concentration kneader, enzyme pretreatment (0.2-4%) and Hollander beater. The results showed that the addition of NaOH was the main factor affecting the properties of pulp and paper, and the best properties of straw pulp could be obtained when NaOH and enzyme dosage were 5% and 0.2%, respectively. Although the optimum rice straw pulp is inferior to straw soda pulp in terms of tensile, burst and ring crush index, it is superior to old corrugated cardboard pulp and partially meets the CNS standards of corrugated medium paper and linerboard without the addition of chemicals. Therefore, the bio-mechanical rice straw pulp in this study has the potential to be produced as industrial paper., Competing Interests: The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper., (© 2023 The Authors.)

In this study, we separately used a laboratory Hollander beater, a pilot scale 12″ single-disc refiner and an expanded trial with a commercial paper mold mill to investigate the feasibility of using thermal-alkali/enzyme pretreated rice straw semi-chemical mechanical pulp to substitute portions of old corrugated carton board (OCC) pulp in the paper industry. In the laboratory plan, sequential treatments of NaOH at a 5-10% dosage and enzymes at a 0.2-4% dosage were applied to rice straw, followed by beating using a Hollander beater for 1-2 h to complete the rice straw semi-chemical mechanical pulping process. When the NaOH dosage, enzyme dosage and refining time were 10%, 0.2% and 1 h, the best quality rice straw pulp was obtained. Along with the increase in NaOH dosage, the pulp freeness decreased significantly, and the pulp accepted rate increased. Enzymatic treatment enhanced rice straw quality only after NaOH dosage treatment, which then reacted with rice straw to increase the quality of pulp. In the expanded trial, the rice straw semi-chemical mechanical pulp was blended with OCC pulp (0%, 25%, 50%, 75% and 100%) to form handsheets. Along with an increase in rice straw proportions, the tensile index, burst index, and ring-crush index increased by 109-200%, 13-196%, and 124-187%, respectively. In an online commercial paper mold mill trial, blending rice straw pulp with OCC could successfully make paper-mold egg cartons, with both mill operation and product smoothness appearance being highly acceptable., (© 2022. The Author(s).)